Peavey PL Series User Manual

Page 1
PROFESSIONAL POWER AMPLIFIERS
PL
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OWNER’ S MANUAL
Page 2
Important Precautions
This symbol is used to alert the oper­ator to follow important operating procedures and precautions detailed in documentation.
This symbol is used to warn opera­tors that uninsulated “dangerous volt­ages” are present within the equip­ment enclosure that may pose a risk of electric shock.
1. Save the carton and packing material even if the equipment has arrived in good condition. Should you ever need
to ship the unit, use only the original factory packing.
2. Read all documentation before oper­ating your equipment. Retain all doc-
umentation for future reference.
3. Follow all instructions printed on unit chassis for proper operation.
4. Do not spill water or other liquids
into or on the unit, or operate the unit while standing in liquid.
5. Make sure power outlets conform to
the power requirements listed on the back of the unit.
6. Do not use the unit if the electrical
power cord is frayed or broken. The power supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular atten­tion to cords and plugs, convenience receptacles, and the point where they exit from the appliance.
7. Always operate the unit with the AC
ground wire connected to the electri­cal system ground. Precautions should be taken so that the means of ground­ing of a piece of equipment is not defeated.
8. Mains voltage must be correct and
the same as that printed on the rear of the unit. Damage caused by connec-
tion to improper AC voltage is not cov­ered by any warranty.
10. Power down & disconnect units from
mains voltage before making connec­tions.
11. Never hold a power switch in the “ON” position if it won’t stay there itself!
12. Do not use the unit near stoves, heat registers, radiators, or other heat producing devices.
13. Do not block fan intake or exhaust ports. Do not operate equipment on a
surface or in an environment which may impede the normal flow of air around the unit, such as a bed, rug, weathersheet, carpet, or completely enclosed rack. If the unit is used in an extremely dusty or smoky environ­ment, the unit should be periodically “blown free” of foreign matter.
14. Do not remove the cover. Removing the cover will expose you to potentially dangerous voltages. There are no user serviceable parts inside.
15. Connecting amplifier outputs to
oscilloscopes or other test equipment
while the amplifier is in bridged mode may damage both the amplifier and test equipment!
16. Do not drive the inputs with a signal
level greater than that required to drive equipment to full output.
17. Do not connect the inputs / outputs of amplifiers or consoles to any other voltage source, such as a battery,
mains source, or power supply, regard­less of whether the amplifier or console is turned on or off.
18. Do not run the output of any amplifi-
er channel back into another chan­nel’s input. Do not parallel- or series-connect an amplifier output with any other amplifier output.
Crest Audio is not responsible for dam­age to loudspeakers for any reason.
20. Non-use periods. The power cord of
equipment should be unplugged from the outlet when left unused for a long period of time.
21. Service Information Equipment
should be serviced by qualified service personnel when:
A. The power supply cord or the plug
has been damaged;
B. Objects have fallen, or liquid has
been spilled into the equipment;
C. The equipment has been exposed to
rain;
D. The equipment does not appear to
operate normally, or exhibits a marked change in performance;
E. The equipment has been dropped,
or the enclosure damaged.
22. To obtain service, contact your nearest
Crest Audio Service Center, Distributor, Dealer, or Crest Audio at
201.909.8700 (USA).
9. Have gain controls on amplifiers turned down during power-up to pre­vent speaker damage if there are high signal levels at the inputs.
19. Do not ground any red (“hot”) ter-
minal. Never connect a “hot” (red) output to ground or to another “hot” (red) output!
Page 3
Power Amplifier Owner’s Manual
Table of Contents
PL
Introduction
Unpacking
Installation and Mounting
Front Panel
Rear Panel
Internal Configuration and Control
Operation
Connecting Power / Circuit Size Requirements
Cooling Requirements
Connecting Inputs
Connecting Outputs
Mode Selection
Stereo /Parallel/Bridged Mono Connections
TourClass®Protection Features
User Precautions
Speaker Protection
Recommended Speaker Cabling
Maintenance
User Responsibility
Service and Repair
5 5 5 6 7 8 9 9 9 10 10 11 12 13 14 14 14 15 15 16
Appendix A Specifications Appendix B PL Block Diagram Appendix C Wire Gauge Charts Appendix D Rear Panel Symbols - Legend
Appendix E PL9001 Power Amplifier - Special Functions
Crest Audio PL Series Power Amplifiers Page 3 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 4
PL
PL8001, PL9001 Front Dimensions
Front
height
5.25"
133mm
Front
height
3.5"
89mm
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9001
PL
PROFESSIONAL POWER AMPLIFIER
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Front width 19" / 483mm
PL3301-PL7001 Front Dimensions
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Front width 19" / 483mm
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7001
PL
PROFESSIONAL POWER AMPLIFIER
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Rear/Side Dimensions
PL3301
3.5" 89mm
CA2
PL4601
CA4
PL6001
CA6
PL7001
CA9
1.375"
35mm
18"/457mm
A
A
+ +
A B
+
B
17.9"/437mm (19"/483mm to rack ears)
A
AB
A
+
A
B
••
A
B
B
A
B
2+
1
3-
PL8001
5.25" 133mm
PL9001
CA12 CA18
2+
1
3-
A
A
+ +
A B
+
B
A
AB
A
+
A
B
••
A
B
B
A
B
Note: see Appendix E for detailed PL9001 rear panel drawings.
Page 4 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 5
PL
Introduction
Congratulations on your purchase of a new PL Series professional power amplifier, and thank you for your confidence in Crest Audio products. You are among the growing number of audio professionals who have made Crest Audio one of the world’s leading suppliers of professional and commercial/industrial audio sys­tems.
For your safety, please read the Important Precautions section before installing and operating the amplifier. The Crest Audio PL Series is based on the same advanced circuit topologies that have made Crest ampli-
fiers the choice of touring professionals worldwide. PL Series amplifiers are designed for high operating efficiency and accurate sonic performance across the full audio bandwidth, even under stressful conditions. In order to maintain strict quality assurance standards, all PL Series amplifiers are built in Crest’s state-of­the-art USA manufacturing facility. Internal components are the finest available, and key sub-assemblies are pre-tested before final assembly. Finally, each amplifier is “burned in” and thoroughly tested (using preci­sion audio test equipment) before shipping. In addition, all PL Series amplifiers incorporate Crest’s exclu­sive TourClass protection features to safeguard both internal circuitry and connected loudspeakers.
This proven combination of advanced design, quality construction, and comprehensive circuit protection is your guarantee of fail-safe reliability. You can depend on consistent, stable performance even when your PL Series amplifier is subjected to punishing extremes in the most demanding fixed or mobile sound reinforce­ment applications.
Unpacking
Please inspect the amplifier carefully immediately after unpacking. If you find any damage, notify your sup­plier/dealer immediately. Only the shipper may file a damage claim with the carrier for damage incurred during shipping. Be sure to save the carton and all packing materials for the carrier’s inspection.
If your packing materials are in good condition, please save them. If you ever need to ship the unit back to Crest Audio or an authorized service center, you should use only the original factory packing.
Installation and Mounting
Four PL Series amplifiers are 2-rack-space units: models PL3301, PL4601, PL6001, and PL7001. Models PL8001 and PL9001 are 3-rack-spaces high. All mount in standard 19-inch racks. Four front-panel mount­ing holes are provided on each amplifier. Rear mounting ears give additional support, and use of rear sup­ports is highly recommended in all mobile and touring sound systems.
Crest Audio PL Series Power Amplifiers Page 5 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 6
PL
Front Panel
2 3 54
1
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1. Rack Mounting Ears.
Two front panel mounting holes are provided on each mounting ear.
7 8 9
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PL
PROFESSIONAL POWER AMPLIFIER
7001
Never try to hold the circuit breaker/power switch in the “ON”
2. Rack Handles.
Rack handles are removable by removing screws on back of rack ears.
position if it won’t stay there itself!
3. Fan Outlet Grills.
PL Series amplifiers are cooled by two, rear-mounted fans. Cool air flows over the heat sinks and exhausts through the front grills. Make sure these outlets remain clear to allow unrestricted air flow.
4. AC Power Switch/Circuit Breaker.
PL Series amplifiers have a front-panel combination AC switch and circuit breaker. (No fuses are used.) If the switch shuts off during normal use, push it back to the “ON” position once. If it will not stay on, the amplifier needs servicing.
5. Clip LED.
Illuminates at the clipping threshold. Continuous illumination also indicates that ACL (Active Clip Limiting) protection circuitry is engaged.
6. Signal LED.
Illuminates to indicate that a signal (above a minimum threshold) is present at the amplifier input, and that the signal is being amplified.
7. Protect LED.
Indicates that the channel is in Protect mode (speakers disconnected by output relay).
8. Active LED.
Indicates that AC power is connected and the amplifier is turned on.
9. Input Attenuators.
Two input attenuators adjust level for their respective amplifier channels. In Bridged Mono Mode, both attenuators are used to control signal level and must be adjusted to the same setting.
Page 6 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 7
Rear Panel See Appendix E for information specific to model PL9001.
PL
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
AVIS : RISQUE DE CHOC ÉLECTRIQUE—NE PAS OUVRIR
WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT
EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE.
ATTENTION! POUR ÉVITER LE RISQUE D'INCENDIE OU DE CHOC
ÉLECTRIQUE, NE PLACEZ PAS CET APPAREIL SOUS LA PLUIE OU Á
L'HUMIDITÉ
A
A
B
A
AB
A
B
B
A
11 12
A
+ +
A B
+
B
10
A
+
••
B
13
14
Designed & manufactured in the USA by:
Crest Audio Inc.
100 Eisenhower Dr.
Paramus, New Jersey 07652 USA
2+
1
3-
15
Never connect a “hot” (red) output to ground or to another “hot” (red) output!
10. Five-Way Binding Post Output Connectors
PL Series amplifiers are supplied with 5-way Binding Posts. Connection to the binding posts can be made with bare wire, banana plugs, or spade lug terminations. Make connections to both the Channel A and Channel B terminals for Stereo or Parallel Mode, or a single connection across the red (“hot”) terminals only of Channels A and B for Bridged Mono Mode. See Appendix D and the section on Mode Selection for more information.
NOTE: on the PL9001, two pairs of 5-way binding posts are provided for each channel, so that paralleling of speakers is possible.
11. Mode Selection Switch.
This recessed, three-position switch configures the amplifier for Stereo, Parallel or Bridged Mono Mode operation. Amplifiers are factory-configured for Stereo Mode. See Appendix D and the section on Mode Selection for more information.
12. Signal Ground Lift Switch.
The recessed signal ground lift switch (factory-set to the ‘ground’ [bottom] position) electrically connects signal ground to the chassis/AC ground. The top position lifts the amplifier’s signal ground. In a properly designed system (for safety purposes and to minimize noise), amplifiers should be connected to ground through the AC line cord. Also, whenever possible, the signal source equipment should share the same AC ground as the amplifier. In some cases this may not be possible, and a ground loop results. If this happens, the first step is to move the ground lift switch to the top (‘lift’) position. In this position, the signal ground is lifted and completely isolated from the chassis/AC ground. Do not change the switch to the ‘lift’ position if the amplifier and the signal source equipment are on the same AC ground. Should the ground loop problem persist after the ground lift switch has been set to the ‘lift’ position, then the shield on balanced input lines should be grounded at one end only (usually the signal source).
Crest Audio PL Series Power Amplifiers Page 7 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 8
PL
13-14. Balanced 1/4" (TRS) & XLR Input Connectors.
These connectors accept input signals on balanced TRS and XLR input plugs. See the figure at the left for information on polarity. Connectors for each chan­nel are in parallel; the unused connectors may be used for “loop through” con-
Tip - Positive (+) Ring - Negative (-) Sleeve - Ground ( )
+
nection to other amplifiers.
NOTE: Unbalanced “Tip/Sleeve” plugs may be used with the balanced TRS “Tip/Ring/Sleeve” connectors. The “ring” terminal or negative input will be connected to ground internally. When using three-pole (‘stereo’) TRS connec­tors, make sure that the ring connection is made either to the cold (–) output of the source equipment, or to ground. Incorrect connections may cause a 6dB loss in level.
1 - Ground ( ) 3 - Negative (-)
2 - Positive (+)
15. Fan Inlet Ports & Filters.
Cooling air enters the amplifier through the fan inlet ports located on the rear of the amplifier chassis. Be sure not to block these ports when installing the amplifier or other associated equipment. Air must flow unimpeded through these ports. Fan filters (removable without tools) are provided to minimize entry of dust and dirt.
Internal Configuration and Control
Input XLR Polarity
PL Series amplifiers are supplied standard with the XLR configured as “Pin 2 hot” (+). On models PL3301, PL4601, PL6001, PL7001 and PL8001, an internal jumper makes it possible to alter the amplifier to “Pin 3 hot” (+).
NOTE: This jumper is NOT user configurable. Please consult your supplier or local Crest Audio service center if you wish to have the input XLR polarity changed
On the PL9001, an external XLR polarity switch is featured. (See Appendix E).
Input Sensitivity
The PL Series amplifiers have a standard input sensitivity of .775 Volts for rated power at 8 Ohms. Models PL3301, PL4601, PL6001, PL7001 and PL8001 are fitted with an internal jumper which allows optional gains of X20 or X40. Model PL9001 features an external voltage gain/input sensitivity switch (See Appendix E). Standard and optional voltage gains/input sensitivities are detailed below.
PL3301 PL4601 PL6001 PL7001 PL8001 PL9001
Gain Sens Gain Sens Gain Sens Gain Sens Gain Sens Gain Sens
Standard X45 .775V X61 .775V X68 .775V X86.5 .775V X97.5 .775V X115 .775V Option 1 X40 .866V X40 1.12V X40 1.32V X40 1.66V X40 1.87V X40 2.24V Option 2 X20 1.73V X20 2.24V X20 2.65V X20 3.32V X20 3.74V X20 4.47V
NOTE: The internal jumper is NOT user configurable. Please consult your supplier or local Crest Audio service center if you wish to have the voltage gain / input sensitivity changed.
Page 8 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 9
PL
Operation
Connecting Power / Circuit Size Requirements.
PL Series amplifier power requirements are rated at: a) “idle”
b) 1/8th power (“typical” music conditions) c) 1/3rd power (“continuous” music conditions) d.) maximum rated power (circuit breaker limited).
The maximum power current draw rating is limited only by the front panel circuit breaker. Consult the spec­ifications in the Appendices section for figures on the current that each amplifier will demand.
Make sure the mains voltage is correct and is the same as that printed on the rear of the amplifier. Damage caused by connecting the amplifier to improper AC voltage is not covered by any warranty. Unless other­wise specified when ordered, Crest amplifiers shipped to customers are configured as follows:
North America - 120VAC / 60Hz Europe - 230VAC / 50Hz Asia - 220VAC / 50Hz Australasia - 240VAC / 50Hz South America - 120VAC / 60Hz or 220VAC / 50Hz
Japan - 100VAC / 50Hz
NOTE: Always turn off and disconnect the amplifier from mains voltage before making audio connections. Also, as an extra precaution, have the attenuators turned down during power-up.
Cooling System and Requirements.
PL Series amplifiers use a twin-tunnel forced-air cooling system to maintain a low, even operating tempera­ture. Drawn in by dual 45 cubic feet-per-minute (CFM) fans on the rear panel, air flows through the cooling fins of the channel heat sinks (dissipating power transistor heat), then exhausts through the front panel slots. The “intelligent” variable-speed DC fans are controlled by heat sink temperature-sensing circuits. When the amplifier is turned on, the fans briefly “rev up,” then slow to an idle; this indicates that the temperature sensing circuits are operating normally. The fan speed increases only as required by heat sink temperatures, keeping fan noise to a minimum. Under extreme thermal load, the fans will force a very large volume of air through the heat sinks. If either heat sink surpasses the maximum allowed temperature, the sensing circuit will open the output relay, disconnecting the load from that channel. If the power transformer overheats, another sensing circuit opens both channel output relays until the transformer cools to a safe temperature.
IMPORTANT: To ensure optimum cooling, periodically clean the amplifier fan filters (removable without tools). Also make certain that there is enough space around the front of the amplifier to allow the cooling air to escape. If the amplifier is rack-mounted, do not use doors or covers on the front of the rack; the exhaust air must flow out without resistance. If the amplifiers are to be housed in racks with closed backs, allow at least one (1) standard rack space of opening in the front of the rack for every four amplifiers.
Crest Audio PL Series Power Amplifiers Page 9 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 10
PL
Connecting Inputs.
Use either the XLR or 1/4-inch input connectors on the rear to supply audio signals to your Crest Audio PL Series amplifier. Both connectors accept balanced and unbalanced audio connections. (The PL Series ampli­fiers are configured standard with “Pin 2 hot” on XLR inputs. Please note that some other Crest Audio amplifiers are configured with “Pin 3 hot”). The unused connector can be used to jumper the audio input to another amplifier input. For more information, see the sections on Balanced 1/4" (TRS) & XLR Input Connectors, Input XLR Polarity, and Input Sensitivity.
Connecting Outputs.
Speakers are connected using 5-way Output Binding Posts. Please note that on the PL9001, two pairs of 5­way binding posts are provided for each channel, so that paralleling of speakers is possible.
For more information, see the Output Connectors and Mode Selection sections.
Page 10 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 11
PL
Mode Selection.
The three-position, recessed Mode Select switch (located on the rear panel) configures the amplifier for either Stereo, Parallel or Bridged Mono Mode. Amplifiers are factory-configured for Stereo Mode.
Stereo Mode.
In Stereo Mode, both channels operate independently, with their input attenuators controlling their respec­tive levels. Signal at Channel A’s input produces output at Channel A’s output, while signal at Channel B’s input produces output at Channel B’s output. Recommended minimum nominal load impedance for stereo operation is 2 ohms per channel. Either the 1/4" (TRS) inputs or the XLR inputs may be used.
Parallel Mode.
When set to Parallel Mode, a signal applied to Channel A’s input will be amplified and appear at outputs for both Channels A & B. Either the 1/4" (TRS) input or the XLR input on Channel A may be used.
Bridged Mono Mode.
Bridged Mono Mode straps both amplifier channels together to make a very powerful, single-channel monaural amplifier. One channel “pushes” and the other “pulls” equally, doubling the power over that of either channel alone. Signal is applied to the Channel A input only. Both attenuators are used to control sig­nal level; in addition, both must be adjusted to the same setting. Either the 1/4" (TRS) or XLR input may be used.
NOTE: The channel B input connectors (XLR and/or TRS) may be used to “loop thru” the channel A signal when in parallel or bridged mono mode.
Use extreme caution when operating the amplifier in Bridged Mono Mode. Never ground either side of the speaker cable when the amplifier is in Bridged Mono Mode; both sides are “hot.” If an output patch panel is used, all connections must be isolated from each other and from the panel. The recommended minimum nominal load impedance in the Bridged Mono Mode is 4 ohms, which is the equivalent to driving both channels separately at 2 ohms. Driving bridged loads of less than the recommended minimums will activate the IGM circuitry, resulting in a loss of power, and may also lead to a thermal protect condition.
See figures on page 12 showing output connection information.
Connecting amplifier outputs to oscilloscopes or other test equipment while the amplifier is in bridged mode may damage both the amplifier and test equipment!
Crest Audio PL Series Power Amplifiers Page 11 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 12
PL
Stereo Mode Connections
NOTE: the Binding Post version of the PL9001 features two pair of 5-Way Output Binding Posts.
Parallel Mode Connections
+
+
+
+
B
A
A
or
A
A
A
+ +
A B
+
B
A
AB
A
+
A
B
••
A
B
B
A
B
B
A
2+
1
3-
B
or
or
A
A
A
+ +
A B
+
B
A
AB
A
+
A
B
••
B
A
B
A
B
1
A
2+
3-
A
Bridged Mono Mode Connections
Bridged/Mono
A
or
A
+
A
A
A
+ +
A B
+
B
A
AB
A
+
A
B
••
A
B
B
A
B
Page 12 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
643-106
2+
1
3-
Page 13
PL
TourClass®Protection
Every model in the PL Series incorporates TourClass protection features. Derived from Crest Audio’s exten­sive experience with the world’s largest sound rental companies, the TourClass group of circuits sets the industry standard for assured protection of internal amplifier circuits and all connected loads.
ACL (Active Clip Limiting).
At the amplifier’s full power limit, or clipping point, ACL will be activated. This is indicated by illumina­tion of the Clip LED. The channel gain is automatically reduced, protecting the loudspeakers from potential damage from the high power, continuous square waves that would otherwise be produced. ACL may be activated by uncontrolled feedback, oscillations, improper equipment gain settings, or an equipment mal­function upstream from the amplifier. Only steady or excessive clipping (not normal program transients) will trigger ACL. The circuit is virtually transparent in operation and full signal bandwidth is maintained.
IGM Impedance Sensing.
IGM (Instantaneous Gain Modulation) is an innovative circuit that allows the amplifier to operate safely into loads as low as 2 ohms. When the amplifier sees a load that overstresses the output stage, the IGM cir­cuit adjusts the channel gain to a safe level. Like ACL, the IGM circuit is inaudible in normal use. In addi­tion, if extreme and sustained low impedance is encountered, the amplifier’s output relay will open.
AutoRamp Protection.
Auto Ramp operates every time the amplifier is turned on or is reactivated after a protect condition is cor­rected. This exclusive Crest Audio feature gradually increases gain to the attenuator setting avoiding unnec­essary stress on the loudspeakers.
Thermal Protection.
Abnormally high heat sink temperatures will engage the Protect circuit for the overheating channel only. (An output relay disconnects the loudspeakers until nominal temperature range is restored.) During this time, the Protect LED will light. If the power transformer gets too hot, its thermal sensing circuit will dis­connect both channel outputs. During this time, the Active LED will extinguish, the Protect and Clip LEDs will stay lit, and the cooling fan will continue running at low speed. Normal operation resumes once the transformer cools to a safe level.
Short Circuit.
If an output is shorted (i.e., defective speakers or crossed speaker wires) the IGM and thermal circuits will automatically protect the amplifier. The IGM circuit senses the short circuit as an extremely stressful load condition and attenuates the signal, protecting the channel’s output transistors from over-current stress. If the short circuit remains, the load will be disconnected by the thermal protection circuitry (output relay opens).
DC Voltage Protection.
If an amplifier channel detects DC voltage at its output terminals, the output relay will immediately open to prevent loudspeaker damage. The Protect LEDs will light.
Subsonic Frequencies.
Built-in high pass filtering provides subsonic frequency protection for each channel. In addition, a relay will open if excessive subsonic energy appears at the output.
Crest Audio PL Series Power Amplifiers Page 13 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 14
PL
User Precautions
Speaker Protection
All loudspeakers have electrical, thermal, and physical limits which must be observed to prevent damage or failure. Cone or compression drivers can be damaged (sometimes to the point of failure) from excessive power, low frequencies applied to high frequency drivers, severely clipped waveforms, and DC voltage. All PL Series amplifiers automatically protect speakers from DC voltages and subsonic signals. For more infor­mation, see the TourClass Protection section.
Mid- and high-frequency transducers–compression driver in particular–are highly susceptible to damage from overpowering, clipped waveforms, or frequencies below their rated passband. When using an electron­ic crossover, make absolutely certain that the low and mid bands are connected to the correct amplifiers and drivers—and not accidentally connected to those for a higher or lower frequency band.
The amplifier’s clipping point is its maximum peak output power. At maximum peak output power, Crest Audio PL Series amplifiers will deliver more power than many speakers can safely handle. Be sure the peak power capability of the amplifier is not excessive for your speaker system. To ensure that the speakers never receive excessive power, and to prevent amplifier clipping, use a properly adjusted external limiter (or a compressor with a ratio of 10:1 or higher) to control power output. Use one compressor/limiter for each fre­quency band in systems with active electronic crossovers.
The ACL clip limiting circuit will automatically limit the duration of squared-off, continuous waveforms applied to the speakers. The amplifier will, however, allow normal musical transient bursts to pass. Of course, when the amplifier does clip, it is operating at its maximum output power. Note that some speaker systems are packaged with proprietary “processors” that have power limiting circuits and therefore should not require additional limiting.
Do not drive any low-frequency speaker enclosure with frequencies lower than its own tuned frequency; the reduced acoustical damping could cause a ported speaker to “bottom out” even at moderate power. Consult the speaker system specifications to determine its frequency limits, and employ a roll-off filter if necessary.
Recommended Speaker Cabling
The wire gauge charts will assist you in determining the optimum copper wire gauge for your speaker cables. Remember that the speaker cable resistance robs amplifier power in two ways: through power lost
2
directly to resistance (often referred to as I decreases the amount of power available from the amplifier. The charts (Appendix C) give cable length fig­ures in feet/AWG wire gauges and in metric values.
R loss), and through increased total load resistance, which
Page 14 Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 15
PL
Maintenance
A PL Series amplifier requires no routine maintenance other than occasional cleaning or replacement of the fan intake filters on the rear of the amplifier. (This operation does not require any tools). Filters must be kept clear and clean to ensure proper ventilation through the unit. If the amplifier is used in an extremely dusty or smoky environment, the filter should be cleaned or changed frequently and the unit should be peri­odically “blown free” (using compressed air) of any foreign matter that may penetrated through the filter.
Users will not need to make any internal adjustments to the amplifier during its lifetime. There are no user­serviceable parts or adjustments that require opening the power amplifier. Cover removal exposes the risk of shock, so refer all servicing to qualified service technicians authorized by Crest Audio.
User Responsibility
Your PL Series amplifier is very powerful and can be potentially dangerous to loudspeakers and operators alike. It is your responsibility to read the section titled “Important Precautions” and make sure that the amplifier is installed, wired, and operated properly as instructed in this manual. Many loudspeakers can be easily damaged or destroyed by overpowering, especially with the high power available from a bridged amplifier. Read the section on Speaker Protection and always be aware of the speaker’s continuous and peak power capabilities. Crest Audio is not responsible for damage to loudspeakers for any reason.
Service and Repair
In the unlikely event that your amplifier develops a problem, it must be returned to an authorized distributor, service center or shipped directly to our factory. To obtain service, contact your nearest Crest Audio Service Center, Distributor, Dealer, or any of the worldwide Crest Audio offices. For contact information, reach Crest Audio Inc. Customer Service directly at: TEL. 201.909.8700 (USA) Fax. 201.909.8744 (USA). Because of the complexity of the design and the risk of electrical shock, all repairs should be attempted only by qualified technical personnel. If the unit needs to be shipped back to the factory, it must be sent in its original carton. If improperly packed, your amplifier may be damaged.
For those with Internet access, please visit the Crest Audio website at: http://www.crestaudio.com
Crest Audio PL Series Power Amplifiers Page 15 Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 16
Page 17
PL
Appendices
Page 18
PL
Appendix A - Amplifier Specifications
1kHz, 0.01% THD+N
8Stereo Power 4Stereo Power
2Stereo Power 8Bridged Mono Power 4Bridged Mono Power
20Hz-20kHz, 0.1% THD+N
8Stereo Power
4Stereo Power
2Stereo Power 8Bridged Mono Power 4Bridged Mono Power
Max RMS Output Voltage (each channel)
Frequency Response (+0 / -0.3dB, 1W/8)
Power Bandwidth (rated power at 4, 1%THD+N)
SMPTE IMD
Standard Input Sensitivity
Standard Voltage Gain
Hum and Noise
1/8 Power Curr. Draw
1/3 Power Curr. Draw
Max Curr. Draw
Dimensions
Max Peak Output Voltage
TourClass Protection
(rated power, 4/1kHz)
THD+N
(rated power, 8, 60 Hz & 7kHz)
Damping Factor
Input Impedance
("A" weighted, full power at 4)
Crosstalk
("A" weighted, full power at 4)
Input Connectors
Output Connectors
Power Supply
(continuous music cond., 120V/4)
Thermal Emissions Thermal Emissions
LED Indicators (per channel)
(Height x Width x Depth to rear rack ears)
† For full power at 8 ohms. ¨‡ See table below for optional settings. Crest Audio reserves the right to make changes or improvements in manufacturing or design that may affect specifications. © 1997 Crest Audio 8/19/97
(10-400Hz at 8)
Input CMRR
(balanced/unbalanced)
Idle Current Draw
(typical music cond., 120V/4)
(cont. music cond., 120V/4)
Factory Standard X45 .775V X61 .775V X68 .775V X86.5 .775V X97.5 .775V X115 .775V
(1kHz)
(rated power at 8) ‡ (rated power @ 8) ‡
Class
(per channel) (per channel)
Filter Storage
(factory configured)
(120V)
(1/8 Power, 4) (1/3 Power, 4)
Cooling
Controls
Construction
Gross Weight
Net Weight
Warranty
Option 1 X40 .866V X40 1.12V X40 1.32V X40 1.66V X40 1.87V X40 2.24V Option 2 X20 1.73V X20 2.24V X20 2.65V X20 3.32V X20 3.74V X20 4.47V
PL3301 PL4601 PL6001 PL7001 PL8001 PL9001
160W 250W N/A 500W N/A
150W 200W N/A 450W N/A
44V 62V 20Hz-20kHz, 20Hz-20kHz,
<0.01% <0.01% 368:1 > - 60 dB
0.775V X45 >20k/>10k
-105dB > - 60dB AB
20,000 µF 100V-240V, 50-60Hz
1.2A
3.25A
5.5A
9.0A 1119 BTU/hr 1607 BTU/hr
3.5" x 19" x 17.85" 89 x 483 x 454mm 38 lbs. (17.25 kg) 33 lbs. (14.98 kg) 3 years
-3dB@135kHz
-.9dB/+.15dB
Front panel: 2 attenuators, magnetic circuit breaker/power switch; Rear panel: signal ground lift & mode switches; PL9001: XLR polarity & input sens./voltage gain switches)
PL3301 PL4601 PL6001 PL7001 PL8001 PL9001
Gain Sens Gain Sens Gain Sens Gain Sens Gain Sens Gain Sens
250W 435W 500W 830W 1000W
245W 400W 450W 800W 900W
58V 82V 20Hz-20kHz, 20Hz-20kHz,
<0.01% <0.01% 550:1 > - 60 dB
0.775V X61 >20k/>10k
-105dB > - 60dB AB
27,200 µF 100V-240V, 50-60Hz
1.4A
6.8A
10.0A
15.0A 2030 BTU/hr 2726 BTU/hr
3.5" x 19" x 17.85" 89 x 483 x 454mm 46 lbs. (20.88 kg) 41 lbs. (18.61 kg) 3 years
-3dB@135kHz
-.9dB/+.5dB
ACL, IGM, AutoRamp, short circuit, DC voltage, turn-on/off transient, current inrush, sub/ultrasonic input
2U chassis: 16 gauge steel; 3U chassis: 14 gauge steel. All models: 3/16" aluminum alloy front panel & rack ears
400W 600W 750W 1200W 1500W
350W 500W 600W 1000W 1200W
73V 103V 20Hz-20kHz, 20Hz-20kHz,
<0.01% <0.01% 400:1 > - 60 dB
0.775V X68 >20k/>10k
-105dB > - 60dB H
Female XLR (pin 2+, configurable for pin 3+), TRS (tip+)
Five-way output binding posts (two pair on model PL9001)
68,000 µF 100V-240V, 50-60Hz
1.6A
6.0A
13.0A
18.0A 2630 BTU/hr 3713 BTU/hr
Two rear panel variable speed DC fans, filters detachable without tools
3.5" x 19" x 17.85" 89 x 483 x 454mm 49 lbs. (22.24 kg) 44 lbs. (19.97 kg) 3 years
-3dB@135kHz
-1.1dB/+0dB
Clip/Limit, Signal, Temp/DC, Active
600W 900W 1000W 1800W 2000W
550W 800W 900W 1600W 1800W
82V 116V 20Hz-20kHz, 20Hz-20kHz,
<0.01% <0.01% 700:1 > - 60 dB
0.775V X86.5 >20k/>10k
-105dB > - 60dB H
80,000 µF 100V-240V, 50-60Hz
2.0A
8.6A
16.0A
21.0A 3250 BTU/hr 4341 BTU/hr
3.5" x 19" x 17.85" 89 x 483 x 454mm 52lbs. (23.60 kg) 47 lbs. (21.33 kg) 3 years
-3dB@135kHz
-.84dB/+0dB
700W 1200W 1400W 2400W 2800W
650W 1100W 1100W 2200W 2200W
90V 126V 20Hz-20kHz, 20Hz-20kHz,
<0.01% <0.01% 800:1 > - 60 dB
0.775V X97.5 >20k/>10k
-105dB > - 60dB H
140,000 µF 100V-240V, 50-60Hz
2.8A
10.5A
23.0A
30.0A 4750 BTU/hr 6300 BTU/hr
5.25" x 19" x 17.85" 133 x 483 x 454mm 72 lbs. (32.68 kg) 67 lbs. (30.42 kg) 3 years
-3dB@135kHz
-.23dB/+.85dB
1000W (.03% THD+N) 1800W (.03% THD+N) 2500W (.03% THD+N) 3600W (.03% THD+N) 5000W (.03% THD+N)
950W 1700W 2400W 3400W 4800W
99V 140V 20Hz-20kHz, ­20Hz-20kHz, -
<0.03% <0.01% 800:1 > - 70dB
0.775V X115 >20k/>10k
-115dB > - 80dB H
144,000 µF 100V-240V, 50-60Hz
3.0A
12.0A
25.0A
36.0A 7125 BTU/hr 9450 BTU/hr
5.25" x 19" x 17.85" 133 x 483 x 454mm 82 lbs. (37.23 kg.) 77 lbs. (34.96 kg.) 3 years
3dB@150kHz .2dB/+.2dB
Appendix A Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 19
Appendix B - PL Block Diagram
R
PL
T
+
2
3
NON-INVERTED
2 / 3
CHANNEL A
PREAMP
ATTENUATOR
OUTPUT STAGE
- INVERTED
1
2
3
1
PIN 2 / 3 +
JUMPER
(REAR PANEL SWITCH ON PL9001)
(REAR PANEL SWITCH
ON CA18)
R
T
B
NON-INVERTED
+
2 / 3
B
INVERTED
PIN 2 / 3 +
(REAR PANEL SWITCH ON PL9001)
(REAR PANEL SWITCH
-
JUMPER
ON CA18)
A
-
BRIDGED
-
PARALLEL
-
STEREO
SWITCH
A +
+
-
PREAMP INCORPORATES INPUT
SENSITIVITY/VOLTAGE GAIN JUMPER
(REAR PANEL SWITCH ON CA18)
(REAR PANEL SWITCH ON PL9001)
PREAMP
ATTENUATOR
CHANNEL B
AMP FRONT END
OUTPUT STAGE
AMP FRONT END
OUTPUT RELAY
OUTPUT RELAY
Crest Audio PL Series Power Amplifiers Appendix B Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 20
PL
Appendix C - Wire Gauge Chart
Stranded Cable Lgth. (ft.)
5
10
40
80
Wire Gauge (AWG)
18 16 14 12 10
18 16 14 12 10
18 16 14 12 10 8
18 16 14 12 10 8
Power Loss (8 ohm load)
0.81%
0.51
0.32
0.20
0.128
1.61%
1.02
0.64
0.40
0.25
6.2%
4.0
2.5
1.60
1.01
0.60
11.9%
7.7
5.0
3.2
2.0
1.20
Power Loss (4 ohm load)
1.61%
1.02
0.64
0.40
0.25
3.2%
2.0
1.28
0.80
0.51
11.9%
7.7
5.0
3.2
2.0
1.20
22%
14.6
9.6
6.2
4.0
2.4
Power Loss (2 ohm load)
3.2%
2.0
1.28
0.80
0.51
6.2%
4.0
2.5
1.60
1.01
22%
14.6
9.6
6.2
4.0
2.4
37% 26
17.8
11.8
7.7
4.7
Stranded Cable Lgth. (m)
2
5
10
30
Wire Gauge (mm
0.3
0.5
0.75
1.5
2.5 4
0.5
0.75
1.5
2.5 4 6
0.5
0.75
1.5
2.5 4 6
0.75
1.5
2.5 4 6 10
2
)
Power Loss (8 ohm load)
2.9%
1.74
1.16
0.58
0.35
0.22
4.3%
2.9
1.45
0.87
0.55
0.37
8.24%
5.6
2.9
1.74
1.09
0.73
15.5%
8.2
5.1
3.2
2.2
1.31
Power Loss (4 ohm load)
5.6%
3.4
2.3
1.16
0.70
0.44
8.2%
5.6
2.9
1.74
1.09
0.73
15.5%
10.8
5.6
2.9
1.74
1.09
25%
15.5
9.8
6.3
4.3
2.6
Power Loss (2 ohm load)
10.8%
6.7
4.5
2.3
1.39
0.87
15.5%
10.8
5.6
3.4
2.2
1.45
28%
19.9
10.8
6.7
4.3
2.9
45% 28
18.2
12.0
8.2
5.1
Appendix C Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 21
Appendix D
Rear Panel Symbols - Legend
PL
Input Connection Section
2+
1
3-
+
A
XLR Connector Polarity Indicator TRS Connector Polarity Indicator Mode Selection Switch - Bridged Mono Position
AB
A
Mode Selection Switch - Parallel Position
A
B
B
A
B
A
Mode Selection Switch - Stereo Position
Chassis Ground Lift Switch - Ground Lifted Position
GAIN
40x
Ø
dBu
XLR Pin +
2 3
A
B
A B
+ +
20x
Chassis Ground Lift Switch - Grounded Position
Gain Select Switch (PL9001)
XLR pin hot (+) select switch (PL9001)
Output Connection Section
A
Output Connection - Channel A Stereo/Parallel
A
Output Connection - Bridged Mono
B
+
B
Crest Audio PL Series Power Amplifiers Appendix D Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Output Connection - Channel B Stereo/Parallel
Page 22
PL
Appendix E
PL9001 Power Amplifier - Special Functions
The PL9001 rear panel features external switches for the following: XLR Pin+ Switch: This switch configures XLR input connection polarity. Either pin 2 or pin 3 may be
selected as the “hot” (+) pin. Amplifiers are shipped pin 2 “hot” (+) from the factory. Gain Switch: This switch permits the amplifier to be configured for the standard input sensitivity (.775V
for rated power @ 8), or for optional voltage gains of X40 or X20. Refer to the specifications for input sensitivity values at optional voltage gains of X40 and X20.
NOTE: on the PL9001, two pairs of 5-way binding posts are provided for each channel, so that paralleling of speakers is possible.
ALWAYS power down the amplifier before changing settings with either the XLR Pin+ switch or the Gain switch!
PL9001 - Rear View
Designed & manufactured in the USA by:
Paramus, New Jersey 07652 USA
A
A
+ +
A B
+
B
AB
A
B
A
A
A
XLR Pin (+) Switch
Crest Audio Inc.
100 Eisenhower Dr.
+
XLR Pin +
B
2 3
B
GAIN
40x
Ø
20x
dBu
A
B
1
2
3
Gain Switch
Appendix E Crest Audio PL Series Power Amplifiers
Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 23
Notes
PL
Crest Audio PL Series Power Amplifiers Appendix E Models PL3301, PL4601, PL6001, PL7001, PL8001, PL9001
Page 24
C4400009 v. 1.1 10/22/97 © 1997 Crest Audio, Inc.
Choice of touring professionals.
Crest Audio Inc.
100 Eisenhower Dr., Paramus NJ 07652 USA
TEL: 201.909.8700 FAX: 201.909.8744
http://www.crestaudio.com
Printed in USA
C4400009
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