Each product and program carries a respective written warranty, the only
warranty on which the customer can rely. Monarch reserves the right to make
changes in the product and the programs and their availability at any time and
without notice. Although Monarch has made every effort to provide complete
and accurate information in this manual, Monarch shall not be liable for any
omissions or inaccuracies. Any update will be incorporated in a later edition of
this manual.
MONARCH®, PATHFINDER®, Ultra® and PATHFINDER Ultra® are registered trademarks of Monarch
Marking Systems, Inc.
6035 is a trademark of Monarch Marking Systems, Inc.
Paxar is a registered trademark of Paxar Corporation.
Microsoft, MS-DOS and Windows are trademarks of Microsoft Corporation.
TrueType is a trademark of Apple Computer, Inc.
Hewlett-Packard is a trademark of Hewlett-Packard Company.
CG Triumvirate and CG Triumvirate Bold are trademarks of AGFA Monotype Corporation.
Monarch Marking Systems, Inc.
170 Monarch Lane
Miamisburg, OH 45342
The Monarch DOS-based Pathfinder Ultra Configurable printer lets
you design custom labels to fit your needs. You can use the printer for a
variety of applications.
♦ Print in-store merchandise marking labels to mark every item in your
store with scannable bar codes for increased data accuracy.
♦ Print shelf labels with the product bar code number, description, and
price.
♦ Print labels for restocking of merchandise. Just scan a bar-coded
product and the printer duplicates the bar code.
♦ Print warehouse carton labels for easy carton sorting.
Features
The flexibility of this printer also provides you with the ability to:
♦ Print a variety of tags ranging from .55 to 4.0 inches in length.
♦ Print numeric, alphanumeric, or special characters. You can print 14
fonts: monospaced or proportionally spaced fonts.
♦ Use 24 different bar codes.
♦ Print horizontally or vertically on the label.
♦ Design data entry prompts for the Operator.
♦ Scan bar codes.
♦ Select different currency symbols for International use.
♦ Print combination fields. This feature allows the Operator to enter data
once, and use it in multiple fields.
Introduction 1-1
Terms to Know
79.99
Barrier bar
Baseline Bottom of the font.
Check digit
Fixed length bar
code
Font The print style of text.
Format
Horizontal bar
code or text
Human Readable
characters
Intercharacter gap Default spacing between characters in monospaced fonts.
Monospaced font Font with fixed character spacing such as Letter Gothic.
Number system
code
The horizontal bars above and below I2of5 bar codes used
to ensure a clean scan and avoid partial scans.
A number added to a bar code ensuring that the bar code
data is read accurately.
A bar code with a fixed character length: UPC-A, UPC-E,
EAN-8, and EAN-13.
The layout of data on a label. The format determines where
and how data appears on a label.
Data that prints across the width of a label.
The characters that are visible such as a text field. Bar
codes embed characters.
A number added to a bar code ensuring that the bar code
data is read accurately.
Overlay
Pad Characters
Prompt
1-2 Introduction
The placement of one field over another such as a line on
top of a price signifying a price reduction.
Characters that are added to the left or right of a field
allowing you to fill in empty spaces when the entered data
does not fill an entire field. For example, the Operator
enters “23” and the format automatically adds zeros: 2300.
A message on the printer’s screen that tells you to
enter/scan data.
Proportionally
spaced font
Quiet Zone
Segment line type A line type with a starting point and an end point.
Start/stop
character
Variable length
bar code
Vector line type A line type with a starting point, angle, and length of line.
Vertical bar code
or text
Void Light area on a label in a bar code or text.
Font with variable character spacing – all characters have
different widths. For example, an “i” versus a “w.”
Proportionally spaced fonts include CG Triumvirate, CG
Triumvirate Condensed, and CG Triumvirate Bold.
An area of white space required at the beginning and end of
a bar code to allow scanning. Also at the beginning/end and
edges of a label. Also know as non-print zone.
Distinct characters used at the beginning and end of each
bar code symbol that provides initial timing references and
indicates the direction of scanning.
A bar code of variable character length: I2 of 5, Code 39,
Codabar, Code 128, MSI, PostNet, and Code 93.
Data that is rotated and prints down the length of a label.
Label Sizes
The printer allows you to print the following label sizes.
Supported Supply
Widths:
1.20 Inches
1.50 Inches
2.00 Inches
NOTE: Most of the sample formats in this manual use 2” X 2” labels unless
indicated otherwise.
Call 1-800-543-6650 for more information about the various label sizes and
label types available with this printer.
Supported Supply Lengths:
.55 inches
.785 inches
1.1 inches
1.5 inches
2.0 inches
3.0 inches
4.0 inches
Introduction 1-3
How this Manual is Organized
Chapter 1 Introduction
Provides an overview of the printer and
terms to know.
Chapter 2 Getting Started
Chapter 3 Configuring the Printer
Chapter 4 Designing a Format
Chapter 5 Defining Text FieldsTells you how to design a text field.
Chapter 6
Chapter 7
Chapter 8 Defining Line Fields
Chapter 9 Defining Special Fields
Chapter 10 Applying Data Edits
Defining Bar Code
Fields
Defining Constant Text
Fields
Provides a checklist to get you started,
keypad tips, and a sample format.
Tells you how set defaults for your printer
and select print methods.
Provides instructions on how to determine
the kind of data you want on a label and
where to place the data.
Tells you how to design a bar code field.
Tells you how to design a constant text
field.
Tells you how to design lines and
borders.
Tells you how to design time, date, and
price fields.
Tells you how to pad data, extract data,
and insert it into another field.
Chapter 11 Editing a FormatTells you how to change a format.
Chapter 12 Troubleshooting
Appendix A Sample Formats
Appendix B Using FontsProvides information about fonts.
Provides solutions to the most common
errors and provides a list of all error
codes.
Provides sample formats of various
applications.
1-4 Introduction
GETTING STARTED
2
This chapter tells you how to start using the printer and provides a
sample format to show you how easy it is to create your labels.
NOTE: Before you begin, read the Equipment Manual that came with your
printer.
Use this checklist when creating a format.
✔ Load labels into the printer.
✔ Charge the battery handle.
✔ Configure the printer. Refer to Chapter 3, “Configuring the Printer.”
✔
✔ Print and test your label.
✔
Create a format, which is the layout of your data on a label. Refer to
Chapter 4, “Designing a Format.”
Prepare an Operator Data Entry form for the Operator. Refer to “Using the
Operator Data Entry Form” at the end of this chapter.
Getting Started 2-1
Using the Keypad and the Display
Your printer has an 8-line display and a 48-key keypad. This section
provides tips on
♦ Navigating through the screens on the display
♦ Using the most commonly used keys.
2-2 Getting Started
Using the Function Keys
The key combinations on the list below make scrolling and navigating easier.
Key Combination Description
f 1Turns the backlight on the display on or off.
f 2 Sets the print method.
f 3 Select the currency symbol.
f 4 Battery Level Status
f 5 Exit
f 6 Set the supply type.
f <Home>
f <End>
f <PgUp>
f <PgDn>
Takes you to the beginning of a list. NOTE: If you have 11
formats, pressing f <Home> takes you to format 1.
Takes you to the end of a list. NOTE: If you have 11 formats,
pressing f <End> takes you to format 11.
Takes you to the beginning of a list on the display. Pressing
f <PgUp> again moves one full screen length up. NOTE: If
you see options 3 through 10 on the display, pressing f
<PgUp> takes you to option 3.
Takes you to the end of a list on the display. Pressing f
<PgDn> again moves one full screen length down. NOTE: If
you see options 3 through 10 on the display, pressing f
<PgDn> takes you to option 10.
NOTE: See the Equipment Manual for information about using special
characters.
Getting Started 2-3
Using the Most Common Keys
The keys listed below are the most commonly used.
Key Description
bReturns you to the previous screen.
gMoves the cursor the left and deletes the character on the left.
e Accepts your selection.
ç,è,é,ê
ç,è,
ç,
f
è
f
s Toggles between upper case and lower case/numeric.
fsEnters Caps lock.
f Ins
Scrolls left, right, up, or down through the options on the display.
When your selection is highlighted, press e.
Left and right move the cursor inside an entry. When inside an
entry, f
data) and f
data).
Toggles between overwrite mode and normal mode. In overwrite
mode, when you type, it replaces characters.
ç moves the cursor to the extreme left (beginning of
è moves the cursor to the extreme right (end of
NOTE: See the Equipment Manual for more information.
Reading the Display
The icons listed below tell you what data entry mode you are in.
If you see You are in
FFunction Key Mode.
é Upper-case Alpha Mode.
XDelete Mode. Pressing g deletes the current character.
LCaps Lock Mode.
NOTE: See the Equipment Manual for more information.
2-4 Getting Started
Entering a Sample Format
Turn on the printer. You will see the Main Menu.
- = Main Menu = -
1. Design Formats
2. Print Labels
3. Configuration
- = Design Menu = -
1. Create New Format
2. Edit Old Format
3. Copy Format
4. Delete Format
Enter Format Name
> _ _ _ _ _ _ _ _ _ _ _ _ _
L
Enter Length of
supply (55 – 400)
(eg. 400 = 4 inches)
> _ _ _
Select Supply Width
1. 1.20 Inches
2. 1.50 Inches
3. 2.00 Inches
Select Type: Fld #1
1. Text Field
2. Bar Code Field
3. Constant Text
4. Line
5. Finished
1. Press 1 to design your formats.
2. Press 1 to create a new format.
3. Type SIZE. Press e.
4. Type 200 for a 2-inch long label. Press
e.
5. Press 3 for the supply width.
6. Press 1 to define a text field.
Select Field Class
1. Simple Field
2. Price Field
3. System Date/Time
4. Complex (Merged)
Numeric or
Alpha-Numeric Data?
A/N > _
L
Enter Max. Length
> _ _ _
7. Press 1 to define a simple field.
8. Press A (alpha-numeric).
9. Type 10 as the maximum number of characters
in the field. Press e.
Getting Started 2-5
Enter Min. Length
> _ _ _
10. Type 1 as the minimum number of characters
in the field. Press e.
Enter Field Prompt
> _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
13. Press A to print the fixed data after the entry
characters.
14. Type 100 for the row location. Press e.
15. Type 10 for the column location. Press
e.
8. CG TrCon 8 pt 1007
9. CG TrCon 10p 1008
10. CG TrCon 12p 1009
11. CG TrCon 18p 1010
12. CG TrCon 22p 1011
13. LetGoth 6.5 1012
14. LetGoth 9pt 1013
Enter Height Mag for
this font (1-7) > _
Enter Width Mag for
this font (1-7) > _
2-6 Getting Started
16. Select CG Trium 8 pt 1001. Press e.
17. Press 1 for the height magnification.
18. Press 1 for the width magnification.
Set Justification
1. Left (L)
2. Right (E)
3. Center (B)
Top of Field at:
1. Top of Supply
2. Left of Supply
3. Bottom of Supply
4. Right of Supply
Select Edit #1
1. None
2. Make into Price
3. Pad Data Field
4. Extract Chars
5. Strip Chars
6. Extract from Mid
7. Insert Chars
8. Make Shoe Size
Select Type:Fld#2
1. Text Field
2. Bar Code Field
3. Constant Text
4. Line
5. Finished
Save current
format? Y/N > _
19. Press 1 for the alignment of characters in
the field.
20. Press 1 for the field rotation.
21. Press 1 for no data edits. See Chapter 10,
“Applying Data Edits,” for more information.
22. Press 5.
23. Press Y to save the format. You return to the
Design Menu.
Getting Started 2-7
Printing the Sample Format
After designing your format, print it to see how it looks.
- = Design Menu = -
1. Create New Format
2. Edit Old Format
3. Copy Format
4. Delete Format
- = Main Menu = -
1. Design Formats
2. Print Labels
3. Configuration
Select Format
to Print
- = Format Menu - =
01 SIZE
ENTER SIZE
_ _ _ _ _ _
Printed: 1
1. Press b to exit the Design Menu.
2. Press 2 to print your format.
3. Select SIZE and press e.
4. Type XLarge. Press e. The label prints.
5. Press the trigger to print another label or press
b to return to the prompt and print a different
label.
2-8 Getting Started
Using the Operator Data Entry Form
After you create a format, fill out the operator data entry form. This form can
be used as an instruction sheet for your operators to follow while they print
labels. Record the data entry prompts that the operator will see when using
the printer.
Follow these steps to record the data entry procedures.
1. Format Name
2. Supply Type
3. Supply Size
4. Purpose
5. Print Sample
6. Prompt
7. Response
8. Special Instructions
Enter the Format Name in the upper right corner of
the form.
Enter information about the supply type the Operator
must use.
Enter the supply size to use.
Enter the purpose of the label on the next line. For
example, you can write standard label or 25%
markdowns.
Apply a sample of the label.
Enter the first data entry prompt in the empty box at
left.
Enter the response for the prompt. Continue entering
prompts and responses until you reach the end of the
format.
In the "Special Instructions" section at the bottom of
the form, record any special instructions to the
Operator. For example, you can tell them to load the
labels for peel mode.
Blank forms are provided at the end of the chapter for you to copy.
Getting Started 2-9
Sample Operator Data Entry Form
2-10 Getting Started
Operator Data Entry Form Page 1
Getting Started 2-11
Operator Data Entry Form Page 2
2-12 Getting Started
CONFIGURING THE PRINTER
3
The printer’s configuration sets both hardware and software
options. For example, you can set defaults for the printer to use during
format design and printing. This chapter describes the configurable options.
To get started, go to the Main Menu. When you see:
-=Main Menu=-
1. Design Formats
2. Print Labels
3. Configuration
-Config. Main Menu-
1.General Options
2.Fmt Header Optns
3.Fmt Text Options
4.Fmt Barcode Optns
1. Press 3. The Configuration Main Menu.
2. Select the option you want to configure.
Selections on the Configuration Main Menu are:
General Options Sets up the printer’s backlight, print method, date,
time, scan lengths for I2 of 5 bar codes, currency
symbol, and supply type. It also deletes formats
and turns off warning messages.
Format Header Options Sets up how you can identify the format you are
printing or editing.
Format Text Options Sets up the default settings for text fields during
Format Design.
Format Barcode Options Sets up the default settings for bar code fields
during Format Design.
NOTE: When you finish configuring the printer, press b until you return to
the Main Menu.
Configuring the Printer 3-1
General Options
To set miscellaneous options, go to the General Options Menu. When you
see:
-=General Options=-
1. Toggle Backlight
2. Set Print Method
3. Set Date
4. Set Time
5. Set I2of5 ScanLen
6. Reset/Clear Fmts
7. Select Currency
Select an option (1-9).
8. Set Supply Type
9. Suppress Warnings
Toggle Backlight
Turn the backlight on or off. The General Options Menu remains on the
screen.
3-2 Configuring the Printer
Set Print Method
Select Print Method
Auto Print 1 Label
Print Strips
Print Loop –Trigger
On-Demand Printing
On-Demand w/Limit
Full Auto
Auto Print 1 Label Prints one label.
Print Strips Prints a strip of labels, prompting the operator for a
Print Loop – Trigger Prints one label at a time, printing another at the press
On-Demand Printing Peel Mode Only. Prints labels one at a time,
On-Demand w/Limit Peel Mode Only. Prints labels one at a time,
Full Auto Prints a strip of labels at one time. Press b to end.
Scroll to select a print method (described below)
and press e. The General Options Menu
appears. Default: Print Loop - Trigger.
quantity.
of any key or the trigger. Press b to end.
continuing only after you remove the previous one.
Press b to end.
continuing only after you remove the previous one.
The software prompts the operator for a quantity.
Set Date
Current date is Thu
2-08-2001
Enter new date (mm-d
d-yy):
Enter the date (with a four-digit year), and press
e. If the date is correct, press e.
The General Options Menu appears.
Set Time
Current time is 03:0
0:34.65p
Enter new time:
Configuring the Printer 3-3
Enter the time (including a colon to separate the
hour and minute). To indicate a.m. or p.m.,
include an a or p at the end. For example, 5:00p.
24-hour mode also works. When finished, press
e. If the time is already correct, press
e. The General Options Menu appears.
Set I2 of 5 Scan Lengths
I2 of 5 bar codes are used in industrial environments and contain only
numeric data. This menu option specifies the two valid data lengths (number
of digits) when you scan this bar code. See Chapter 6, “Defining Bar Code
Fields,” for more information about I2 of 5 bar codes.
Enter I2of5 Scan
Length #1 >_ _
Enter I2of5 Scan
Length #2 >_ _
1. Enter the first length and press e.
2. Enter the second length and press e.
The General Options Menu appears.
NOTE: Both lengths must be an even number.
Reset/Clear Formats
Delete All Formats?
Are you sure? Y/N
L
CAUTION: You cannot undo a deletion.
Press Y to delete all formats in the printer. Press
N to keep the formats. The General Options
Menu appears.
Select Currency
-Select CurrencyUS Dollars
French Francs
Spanish Pesetas
Belgian Francs
German Marks
British Pounds
Euro
Swedish Krona
Danish Marks
Austrian Schilling
Japanese Yen
Scroll to select the currency symbol to use with
price fields and press e. The General
Options Menu appears. Default: US Dollars.
3-4 Configuring the Printer
Set Supply Type
Select Supply Type
1. Paper Label/Tag
2. Fax Paper
3. Synthetic Label
Suppress Warnings
Suppress Warnings:
Disabled
Change? Y/N:
L
Select the type of supplies (1-3) you are using.
The General Options Menu appears. Default:
Paper Label/Tag.
Specify whether to display warning messages.
Default: Disabled.
Press Y to enable or disable the option. Then,
press e to return to the General Options
Menu.
Setting Description
Enabled
Disabled
Warning messages will not appear on
the display.
Warnings messages will appear on
the display. This value is the default.
Press N to cancel and return to the General
Options Menu.
See Chapter 4, “Designing a Format,” to learn
about a case where you might want to suppress
warnings.
Format Header Options
Format Header Options allow operators to select the format label they want
to print and allow you to edit a format you have created. When you see:
Format Header Optns
1. Generate MPCL Num
2. Generate Fmt Name
3. Skip Desc. Prompt
NOTE: Generate MPCL Num and Skip Desc. Prompt are for future use.
Configuring the Printer 3-5
Press 2 to select Generate Fmt Name.
Generate Fmt Name
Auto-Assign Format
Name for Menu? N
(Default = N)
L
Press Y for the software to automatically assign
format names, or press N to prompt the operator
for a name. The Format Header Options Menu
appears. Default: N.
When you assign a name, we recommend that
you use a meaningful name that the operator can
easily identify, such as “20% Sale.”
Format Text Options
To set options for text fields, you must go to the Format Text Options Menu.
When you see:
-Format Text Optns-
1. Use Default Gap
2. Use Default Color
3. Set Default Color
4. Use Dflt Char Rot
NOTE: See Chapter 5, “Defining Text Fields”, for more information on these
options.
Use Default Gap
Use Default Gap
Value (0) in Text
Fields? Y
(Default = Y)
L
Select an option (1-4).
The gap is the number of dots (basic units of
print) between characters. Press Y to use the
default gap value of 0 in the formats, or press N
to prompt the operator for a value. The Format
Text Options Menu appears. Default: Y.
3-6 Configuring the Printer
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