Pathway DMX Relay Cabinets User Manual

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HINxxy12BC/24BC/48BC
Basic Control Lighting P anel Interior Installation and Setup
Installation Instructions
The HINxxy12BC/24BC/48BC is the lighting control panel interior for the Basic Control system.
The interior provides isolation between the line- and low-voltage sections of the panel, as well as the mounting frame for relays, the power supply and optional control devices.
A complete panel assembly also includes one each of the following:
1.Tub (HTUB series)
2.Cover (HCVR series)
3.Power Supply (HPSM115/277)
Santa Clara, CA 95050 © 2001 The Watt Stopper,® Inc.
Features
• From 12 to 48 plug-in relays (Reliant Relay H2R series or GE RR series)
• Two color-coded, numbered switch/sensor termina­tions per relay
• Mounting holes for optional control devices
• Accessory power for optional occupancy sensors
Before starting, read the instructions on the next three pages. If you have any questions, call our Service Team at: 888-852-2778.
Retain these instructions and the completed WIRING SCHEDULE card in the plastic sleeve affixed to the rear of the panel cover.
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HINxxy12BC/24BC/48BC Lighting Control Panel Interior — Installation and Setup
This interior is intended for field installation within the enclosure of another product.
Refer to installation instructions INHTUB and INHCVR for installation of the Watt Stopper Tubs and Covers. The following instructions assume that a UL listed enclosure has been properly installed.
CAUTION: Make sure all power is off before wiring. Do not energize wiring
Remove knockouts as required. Install relays in the frame if necessary.
until the unit is fully assembled. Conform to all applicable codes.
Environment
32° to 131°F (0° to 50°C)
95% relative humidity
15 volts/meter, 10 KHz maximum RFI
Relays
Install the power supply. Mount the interior to the studs in the tub
Making sure all power is off, connect lighting circuit wiring to the relays and line-voltage wiring to the power supply.
with the hardware supplied.
Connect low-voltage wiring from switches, sensors and other input devices to the terminals on the motherboard.
Use only Reliant Relay H2R7P/H2R9P or GE RR7P/RR9P relays. Remove only as many knockouts as required. From the line-voltage side, feed the low­voltage relay connector and leads through the hole and plug the connector to the appropriate relay termination on the motherboard. Push the relay into the hole so the retainers hold it in position.
Power Supply
Attach the HPSM115/277 power supply to the bottom of the frame on a 12-relay interior, or to the left side of the frame on a 24- or 48-relay interior, and plug the low-voltage connector to the termination marked J1 on lower center of the motherboard.
Mounting
Mount the interior in the tub and secure it to the studs with the hardware supplied. Make sure that all line- and low-voltage wiring is conned to the appropriate areas.
2
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HINxxy12BC/24BC/48BC Lighting Control Panel Interior Installation and Setup
Wiring
Line voltage
Before making connections to the relays make sure that none of the load circuits are shorted or miswired.
Connect the lighting circuits to the relay SPST output terminals. Wire the power supply, following the instructions which accompany the unit. Connect the ground wire to the stud provided in the tub.
Low voltage
Wire switches as shown in Figure 1. Wire sensors and other low-voltage control devices as shown in the installation instructions accompanying the devices.
3
Use
16" push-on terminals and wire ties.
Power Up and Test
Apply power to the power supply only
Figure 1 – Typical Wiring — Low-Voltage Switches
STANDARD SWITCH
LOCATION SWITCH
#20/3 AWG 1600 FEET MAXIMUM DISTANCE HSSW3 (standard class) HSSW3P (plenum applications)
#20/4 AWG 1600 FEET MAXIMUM DISTANCE HOSW4 (standard class) HOSW4P (plenum applications)
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
1
2
1
2
(
)
BLUE
ACCESSORY
POWER SUPPLY
24V 24V RECT WHITE
Using a low-voltage jumper attached to any WHITE terminal, touch all of the switch input RED terminals, and then repeat for the BLACK terminals. The relays should click on, then off. Conrm by measuring the line-voltage termina­tions of the relay. Test the operation of each low-voltage switch, sensor and other control device according to the individual installation instructions.
Test relays by touching each red and black switch input terminal with a jumper connected to any white terminal in the panel.
Document Wiring
Record the circuits controlled by each relay on the Relay Schedule card provided with these instructions and then place it in the plastic sleeve attached to the inside of the panel cover.
SINGLE SWITCH WITH PILOT INDICATION
MULTIPLE SWITCHES CONTROLLING SINGLE RELAY
SINGLE (OR MULTIPLE) SWITCH CONTROL OF A GROUP
#20/4 AWG 1600 FEET MAXIMUM DISTANCE HPSW4 (standard class) HPSW4P (plenum applications)
#20/4 AWG 1600 FEET MAXIMUM DISTANCE HPSW4 (standard class) HPSW4P (plenum applications)
#20/4 AWG MAXIMUM DISTANCE (See below)
NUMBER RELAYS PARALLEL 2 4 6 8 10
MAXIMUM DISTANCE WITH #20/4 750 FEET 325 FEET 180 FEET 110 FEET 65 FEET
FOR MORE THAN TWO SWITCHES, SPLICE CONTROL LEADS
MAXIMUM DISTANCE WITH #16/4 1900 FEET 825 FEET 450 FEET 275 FEET 160 FEET
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
FOR MASTER PLATE,
USE HMSW25(P
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
RED BLACK YELLOW WHITE
1
2
1
2
)
Note: Relays 1, 2 and 3 are now permanently
1
wired as a group. You can’t control them individually.
2
If the pilot contacts are wired in parallel as above, turning ON any relay in
3
the group will cause the pilot to light.
3
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HINxxy12BC/24BC/48BC Lighting Control Panel Interior — Installation and Setup
CAUTION: When the panel cover is open, power to the panel must be off at all times to avoid exposure to the line-voltage wiring. If you remove the cover while the panel is powered up, use extreme caution. Do not touch any wiring, particularly outside the interior’s low-voltage barrier.
EMERGENCY SERVICE OR SUPPORT: 888-852-2778
Troubleshooting
If no relays respond to switches …
Check the power supply LEDs. If they are off, check:
1.the power supply plug-in connection to the motherboard terminal J1
2.the power feed circuit to the power supply
If they are still off …
Replace the power supply.
If an individual relay does not respond …
Remove the switch connections and check the relay operation directly with a jumper.
If it still does not work …
Turn off all power to the panel and replace the defective relay.
Check power supply LEDs. Both should be on.
Test the relay. If defective, replace.
Note: The view shown above is of a Complete Control lighting panel interior. It is representative of Basic Control troubleshooting.
Relay Output Ratings
Both General Electric* RR7P/RR9P and Reliant Relay* H2R7P/H2R9P relays may be installed in The Watt Stopper interiors, including those listed herein.
The GE R7P/RR9P relay output power contacts are rated as follows:
20A Tungsten, 125VAC 20A Ballast, 277VAC 20A Resistive, 277VAC
1
2HP @ 110-125VAC
1
1
2HP@ 220-277VAC
The Reliant Relay H2R7P/H2R9P relay output contacts are rated as follows:
20A Tungsten 20A Ballast 20A General use 1HP @ 120VAC, 50-60Hz
Compatibility with GE Total Lighting Control enclosures
All Watt Stopper interiors are fully compatible with respective GE tubs, covers and power supplies as defined in the table below. All Watt Stopper warranties apply whether the interior is used in a Watt Stopper or General Electric enclosure.
The Watt Compatible Compatible Stopper GE Tub/Co ver GE Po wer Cat.# Cat.# Supply Cat.#
HINxxy12BC RTUB12/RCOV12xx RPWRxxx HINxxy24BC RTUB24/RCOV24xx RPWRxxx HINxxy48BC RTUB48/RCOV48xx RPWRxxx
In Watt Stopper interiors, the xx stands for the number of installed relays and the y indicates the type: G for General Electric or R for Reliant Relay.
* All trademarks are the property of the respective parties.
Panel Division 888-852-2778 INHINBC 071301
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