Paslode IMCT User Manual

Part No. 900420

CORDLESS

FRAMING NAILER

Printed in U.S.A.
© 2010 Illinois Tool Works, Inc.
405658-5
03/10

IMPORTANT

DO NOT DESTROY

It is the customer's responsibility to

have all operators and service personnel

read and understand this manual.

OPERATING MANUAL

21

Introduction and Warranty

Paslode Cordless Framing Nailer
Operating Manual

This manual is intended to acquaint you with the Paslode
Cordless Framing Nailer. Unlike other power fastening
tools, the Cordless Framing Nailer is powered by an
internal combustion linear motor. In simpler terms, your
Cordless Framing Nailer is powered by a motor similar to
the one that powers an automobile. The Cordless
Framing Nailer ignites a fuel and air mixture to produce
the energy to drive the motor, which in turn drives the
fastener. As you will see, the Cordless Framing Nailer is
totally self-contained. It carries its own fuel supply and
battery, along with a supply of fasteners.

For ease of use, this manual is divided into sections (see
Contents). Each section of the manual is written with you,
the tool operator, in mind. We have left out all of the
technical terms so that you can readily understand how
to get the maximum performance from your Cordless
Framing Nailer, and how to avoid damaging the tool or
injuring yourself. But, to accomplish this, we need you to
do two things:

1. READ THE MANUAL FROM COVER TO COVER
BEFORE USING THE TOOL.

The Cordless Framing Nailer should be handled like
other power fastening tools that you use. Like most tools,
when used improperly it could result in injury. If you are
going to allow others to use the Cordless Framing Nailer,
it is your responsibility to make sure that they also read
and comply with the instructions in this manual before
attempting to operate the tool.

Should you have questions about the Cordless Framing
Nailer, or wish to obtain additional copies of this manual,

®

please contact your Paslode

representative. The space
below is provided so that you may record your
representative's name, address, and telephone number.

My Paslode representative is:

Name

Address

piZ etatSytiC

2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.

Paslode® Cordless Warranty and Limitations

Paslode warranties that new Paslode Cordless power fastening
tools, parts and accessories will be free from defects in material
and workmanship for the period shown below, after the date of
delivery to the original user.

ONE-YEAR LIMITED WARRANTY

A one-year warranty will apply to all parts, except those listed
below as normal wearing parts, or parts which are specifically
covered by an extended warranty.

FIVE-YEAR EXTENDED LIMITED WARRANTY

A five-year warranty will apply to all molded nylon parts:

• Motor Housing, Cap and Grille

• Handle Halves and Actuator

• Trigger

• Magazine Parts

90-DAY LIMITED WARRANTY

A 90-day warranty applies to the following parts, which are
considered normal wearing parts:

• Bumper

• Driver Blades

• O-Rings

• Seal Rings

Telephone Number

WARRANTY STATEMENT

This warranty is limited to tools sold and service requested in the United
States. To obtain information on warranty service in the United States,
refer to the Service Center listing that was provided with your tool.

Paslode's sole liability hereunder will be to replace any part or accessory
which proves to be defective within the specific time period. Any replacement
part or accessory provided in accordance with this warranty will carry a
warranty for the balance of the period of warranty applicable to the part it
replaces. This warranty does not apply to part replacement required due to
normal wear.

This warranty is void as to any tool which has been subjected to misuse,
abuse, accidental or intentional damage, use with fasteners, fuel, batteries,
or battery chargers not meeting Paslode specification, size, or quality,
improperly maintained, repaired with other than genuine Paslode replacement
parts, damaged in transit or handling, or which, in Paslode's opinion, has
been altered or repaired in a way that affects or detracts from the performance
of the tool.

PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING
TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED
ABOVE, and Paslode's liability AS STATED ABOVE AND AS
ABOVE is in lieu of all other warranties arising out of, or in connection with,
the use and performance of the tool, except to the extent other wise provided
by applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANY
DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT
NOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OF
ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS,,
INCREASED COST OF OPERATION, OR OTHERWISE.

Paslode reserves the right to change specifications, equipment, or designs
at any time without notice and without incurring obligation.

ASSUMED

2

Contents

egaPtcejbuS

Introduction and Warranty ......................................................... 2

An Overview of the Paslode Cordless Framing Nailer ...............4

Safety Instructions......................................................................5

Battery and Charging System ................................................... 8

Fuel Cell and Metering Valve .................................................. 10

Preparing the Paslode Cordless Framing Nailer for Use

Paslode Cordless Framing Nailer Operation........................... 14

Fasteners and Applications ..................................................... 15

Servicing ................................................................................. 16

Troubleshooting ...................................................................... 18

.........13

The battery charger meets all safety requirements for power
tools.

is a trademark
Paslode

®

An Ilinois Tool Works Company
888 Forest Edge Drive
Vernon Hills, Illinois 60061

®

Power Nailers are made in the U.S.A.

Paslode® is a member of:

An Overview of the Paslode Cordless Framing Nailer

Description

The Paslode Cordless Framing Nailer is a self-contained,
fully portable nailer that uses liquid hydrocarbon fuel to
power a unique linear drive internal combustion motor.

In order for you to fully understand the information contained
in this manual, you need a basic understanding of the
Cordless Framing Nailer. As you can see in the illustration
below, the Cordless Framing Nailer is made up of two
separable assemblies: handle and motor.

As you examine the Cordless Framing Nailer, become
familiar with the two major assemblies and the various
components located in each of them.

The Handle Assembly contains the fuel cell, battery indicator
light, magazine, follower, lockout, shear blocks and trigger.

The Motor Assembly contains the cover and filter, the
motor housing, the nose, and the work contacting element.

NOTE: Altitude Restriction

Paslode Cordless tools are powered by an internal
combustion engine and are effected by altitude. The
tool may lose power or not cycle consistantly at
elevations of 4000 feet or greater.

Fuel Cell Compartment

Specifications

Dimensions: Weight(with battery) 7.3 pounds

Height 14 1/2 inches
Length 12 inches

Cycle Rate: Intermittent Operation – 2 to 3 nails

per second

NOTE: Exceeding these rates could cause tool to overheat,
resulting in loss of performance or damage to tool
components.

By using the Paslode Cordless Framing Nailer at its
recommended cycle rate, you will be able to drive several
thousand nails in a typical workday.

Fasteners: 30° paper tape collation

Minimum 2 inch x .113 diameter shank
Maximum 3-1/4 inch x .131 diameter shank

Magazine Capacity: 1 nail strip + 5 fasteners.

Battery : 6 volts DC - Provides enough energy to

drive approximately 4000 fasteners on a full
charge.

Fuel Cell: Red fuel cell (1.32 oz) Part No. 816000

Liquid hydrocarbon - Provides enough fuel
to drive approximately 1200 fasteners.

Cover and Filter

Motor Housing

MOTOR ASSEMBLY

Nose

Adjustable

Work-Contacting

Element

Lockout

Battery
Indicator Light (LED)

Follower

Shear Blocks

Utility Hook

Battery
Compartment
(Opposite Side)

HANDLE ASSEMBLY

Channel magazine

Trigger

4

The following safety instructions have been included in this
booklet to provide you with basic information necessary for
safe operation of the Paslode Cordless Framing Nailer. DO
NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU
HAVE READ AND UNDERSTAND ALL SAFETY
PRECAUTIONS AND MANUAL INSTRUCTIONS.

In addition to these instructions, training may be necessary.
Contact your Paslode representative for additional
information.

WARNING

Safety Instructions

WARNING

Never expose or store the
tool, fuel or battery at
temperatures in excess of
120° F (49° C). Fuel and/
or the battery may burst,
releasing flammable gas.

The Paslode Cordless
Framing Nailer is an
internal combustion
device. It produces hot
exhaust gases that may
ignite flammable
materials. Never use the
tool in a combustible
environment or in the
presence of combustible
materials, such as
flammable chemicals,
adhesives, gasoline, or
solvents.

WARNING

Never attempt to operate
this tool until you have
read and understood all
safety precautions and
manual instructions.

Failure to follow all safety
precautions instructions
may result in a permanent
loss of vision, serious
personal or even fatal
injury, property damage
and/or tool damage.

WARNING

This tool must be operated

only in a well-ventilated
environment, because

the tool exhausts carbon
monoxide similar to a gas
chainsaw or lawnmower.
Exposure to carbon
monoxide from use in
eclosed areas, may cause
dizziness, nausea, or
unconsciousness or
death.

WARNING

ALWAYS keep the
Cordless Framing Nailer,
fuel cell, battery cell and
battery charger out of the
reach of children.

5

Safety Instructions

WARNING

EYE and EAR safety gear
must be worn when
working with or in the
vicinity of the Paslode
Cordless Framing Nailer.

1. Eye protection must meet the requirements of ANSI
Standard Z87.1 and should have side shields for
increased protection. As an employer you are
responsible for enforcing the use of eye protection
equipment by the tool operator and all personnel in the
work area.

2. NEVER ASSUME THE TOOL IS EMPTY.

Never point the tool at yourself or anyone else.

3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL.

The Cordless Framing Nailer is not a toy – it is a tool.
Careless and improper use may result in
accident.

a serious

7. NEVER OPERATE THE TOOL WITHTHE WORK
CONTACTING ELEMENT REMOVED OR DISABLED.

This device helps reduce the possibility of accidental
fastener discharge by preventing the tool from operating
until it is completely against the work surface.

NEVER operate the tool if the work contacting element
is not working properly.

8. ALWAYS POINT THE TOOL AWAY FROM YOURSELF
AND OTHERS WHEN CLEARING JAMS O R
REMOVING FASTENERS. REMOVE THE FUEL CELL
AND BATTERY.

Pull the follower slightly back and push the release
lever. Tip the tool nose up slightly and fasteners should
slide out of the rear of the magazine. If fasteners are
jammed, refer to the appropriate servicing section of
this manual.

9. NEVER OPERATE THE CORDLESS FRAMING
NAILER IF PARTS ARE LOOSE, DAMAGED OR
MISSING.

10. NEVER DRIVE FASTENERS INTO KNOTS OR ON
TOP OF OTHER FASTENERS.

A fastener may ricochet and cause serious injury.

4. NEVER CARRY THE TOOL WITH YOUR FINGER ON,
OR SQUEEZING, THE TRIGGER.

This practice may result in the accidental discharge of
a fastener.

5. NEVER OPERATE A MALFUNCTIONING TOOL.

Refer to the servicing or troubleshooting section of this
manual to correct the problem. If the problem cannot be
corrected, stop using the tool and report it to your
supervisor or Paslode representative.

6. DO NOT LOAD FASTENERS WITH THE TRIGGER
AND/OR WORK CONTACTING ELEMENT PRESSED
IN.

A fastener may be accidentally discharged.

11. OPERATE THE TOOL ONLY ON THE WORKPIECE.

WARNING

The Cordless Framimg
Nailer must be operated
only when it is in contact
with the work surface.
When fastening thin
materials such as
plywood, be sure to
position the tool so that
the fastener is driven into
the underlying piece.

6