Paslode IM200LI User Manual

Part No. 918000

IM200Li

18 Gauge
Cordless

Brad Nailer

IMPORANT!R

DO NOT DESTROY

It is the customer's responsibility to have
all operators and service personnel read
and understand this manual.

Printed in U.S.A.
© 2016 Illinois Tool Works Inc.
918006-1
01/16

OPERATING MANUAL

19

Contents

egaPtcejbuS

Introduction and Warranty............................................... 2

An Overview of Paslode Cordless 18 Gauge Brad Nailer

.........................................................................................3

Safety Instructions........................................................... 4

Battery and Charger........................................................ 7

Fuel Cell and Metering Valve .......................................... 9

Preparing the Paslode Cordless 18 Gauge Brad Nailer

for Use ...........................................................................12

Paslode Cordless18 Gauge Brad Nailer Operation ....... 13

Fasteners and Applications........................................... 14

Servicing ....................................................................... 15

Troubleshooting ............................................................ 17

The battery charger system meets all safety requirements
for power tools.

is a trademark
Paslode

®

An Ilinois Tool Works Company
155 Harlem Aveenue
Glenview, IL 60025
www.paslode.com

Power Nailers are made in the U.S.A.

Paslode® is a member of:

RBRC

RBRC

Li-ion

1

Introduction and Warranty

Paslode Cordless

18 Gauge Brad

Nailer Operating Manual

This manual is intended to acquaint you with the Paslode
Cordless 18 ga. Brad Nailer.
tools, the Cordless Brad Nailer is powered by an internal
combustion linear motor. In simpler terms, your Cordless
Brad Nailer is powered by a motor similar to the one that
powers an automobile. The Cordless Brad Nailer ignites
a fuel and air mixture to produce the energy to drive the
motor, which in turn drives the fastener. The Cordless
Brad Nailer is totally self-contained. It carries its own fuel
supply and battery, along with a supply of fasteners.

For ease of use, this manual is divided into sections (see
Contents). Each section of the manual is written with you,
the tool operator, in mind. We have left out many of the
technical terms so that you can easily understand how to get
the maximum performance from your Cordless
and how to avoid damaging the tool or injuring yourself. But,
to accomplish this, we need you to do two things:

Unlike other power fastening

Brad Nailer,

The

Cordless

Brad Nailer should be handled like other
power fastening tools that you use. Like most tools, when
used improperly injury could result . If you are going to
allow others to use the Cordless Brad

Nailer, it is your
responsibility to make sure that they also read and comply
with the instructions in this manual before attempting to
operate the tool.

Should you have questions about the Cordless

Brad
Nailer, or wish to obtain additional copies of this manual,
please contact your Paslode® representative. The space
below is provided so that you may record your
representative's name, address, and telephone number.

Name

Address

1. READ THE MANUAL FROM COVER TO COVER
BEFORE USING THE TOOL.

2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.

Paslode Cordless

Paslode warranties that new Cordless power fastening tools,
parts and accessories will be free from defects in material and
workmanship for the period shown below, after the date of
delivery to the original user.

ONE-YEAR LIMITED WARRANTY

A one-year warranty will apply to all parts, except those listed
below as normal wearing parts, or parts which are specifically
covered by an extended warranty.

FIVE-YEAR EXTENDED LIMITED WARRANTY

A five-year warranty will apply to all molded nylon parts:

• Cap and Grille

• Handle Halves and Actuator

• Trigger

90-DAY LIMITED WARRANTY

A 90-day warranty applies to the following parts, which are
considered normal wear parts:

• Bumper

• Driver Blades

• Seal Rings

piZ etatSytiC

Telephone Number

Warranty and Limitations

WARRANTY STATEMENT

Paslode's sole liability hereunder will be to replace any part or accessory
which proves to be defective within the specific time period. Any replacement
part or accessory provided in accordance with this warranty will carry a
warranty for the balance of the period of warranty applicable to the part it
replaces. This warranty does not apply to part replacement required due
to normal wear.

This warranty is void on any tool which has been subjected to misuse,
abuse, accidental or intentional damage, use with fasteners, fuel, batteries,
or battery chargers not meeting Paslode specification, size, or quality,
improperly maintained, repaired with other than genuine Paslode
replacement parts, damaged in transit or handling, or which, in Paslode's
opinion, has been altered or repaired in a
the performance of the tool.

PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED,
RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE,
EXCEPT AS STATED ABOVE, and Paslode's liability AS STATED ABOVE
AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of,
or in connection with, the use and performance of the tool, except to the
extent other wise provided by applicable law. PASLODE SHALL IN NO
EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL
DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH
MAY ARIS E FR OM LOS S OF ANTICIPATE D PROFITS OR
PRODUCTION, SPOILAGE OF MATERIALS,, INCREASED COST OF
OPERATION, OR OTHERWISE.

Paslode reserves the right to change specifications, equipment, or designs
at any time without notice and without incurring obligation.

way that affects or detracts from

2

Description

Specifications

An Overview of the Paslode Cordless 18 ga. Brad Nailer

The Paslode Cordless
fully portable nailer that uses liquid hydrocarbon fuel to
power a unique linear drive internal combustion motor.

In order for you to fully understand the information contained
in this manual, you need a basic understanding of the
Cordless 18 ga. Brad Nailer. As you can see in the illustration
below, the
major areas: handle, motor, and magazine.

As you examine the Cordless 18 ga. Brad Nailer, become
familiar with the three major areas and the various
components located in each of them.

The Handle Assembly contains the fuel cell, indicator
light, and the trigger.

The Motor Assembly contains the cover and filter, the
motor housing, the nose, and the work contacting element.

The Magazine Assembly contains the components to load
and control the fastener and the battery for the Cordless
Brad Nailer.

Cordless 18 ga. Brad Nailer is made up of three

18 ga. Brad Nailer is a self-contained,

Dimensions: Weight-with battery 4 lbs 14oz.

Height 11-1/2 inches
Length 11 inches
Magazine 18 ga. Straight

Cycle Rate: Intermittent Operation – 2 to 3 nails

per second

NOTE: Exceeding these cycle rates could cause the tool to
overheat, resulting in loss of performance or damage to tool
components.

By using the Paslode Cordless Brad Nailer at its recom­mended cycle rate, you will be able to drive several
thousand nails in a typical workday.

Fasteners: 18 gauge, straight Brads

Magazine Capacity: 2 nail strips, or 100 fasteners

Battery :

7.4 volts DC ­drive

approximately

full charge.

Provides enough

12,000

fasteners on a

energy to

cap

motor housing

Motor Assembly

quick clear
cover

adjustable
depth of drive

(opposite side)

removable
grille & filter

follower

Fuel Cell:

Trim fuel cartridge

Provides

1000 fasteners.

enough fuel

of Liquid hydrocarbon

-

to drive approximately

fuel cell compartment

+

Handle Assembly
(soft grip)

reversable
belt hook

magazine release latch

soft
touch
trigger

Magazine Assembly

battery indicator light

(opposite side)

battery compartment

(opposite side)

no-mar tip

nail count indicator

3

Safety Instructions

The following safety instructions have been included in this
booklet to provide you with basic information necessary for
safe operation of the Paslode Cordless
DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL
YOU HAVE READ AND UNDERSTAND ALL SAFETY
PRECAUTIONS AND MANUAL INSTRUCTIONS.

The Cordless Brad Nailer
is an internal combustion
device. It produces hot
exhaust gases that may
ignite flammable
materials. This tool must
not be used in a
combustible environment
or in the presence of
combustible materials,
such as flammable
chemicals, adhesives,
gasoline, or solvents.

18 ga. Brad Nailer.

DANGER

WARNING

WARNING

Do not expose the tool to
temperatures in excess of
120° F (49° C). Fuel and/
or the battery may burst,
releasing flammable gas.

WARNING

This tool must be operated

only in a well-ventilated
environment, because the

tool exhausts carbon
monoxide similar to a gas
chainsaw or lawnmower.
Exposure to carbon
monoxide may cause
dizziness, nausea, or
unconsciousness.

Do not attempt to
operate this tool until
you have read and
understood all safety
precautions and manual
instructions. Failure to
follow all safety
precautions and
instructions may result in
a permanent loss of
vision, serious personal
or even fatal injury,
property damage and/or
tool damage.

WARNING

ALWAYS keep the
Cordless Brad Nailer,
fuel cell, battery and
battery charger out of
the reach of children.

4

Safety Instructions

WARNING

Always wear EYE and
EAR safety gear when
working with or in the
vicinity of the Paslode
Cordless 18 ga. Brad
Nailer.

1. Eye protection must meet the requirements of ANSI
Standard Z87.1 and should have side shields for
increased protection.

2. NEVER ASSUME THE TOOL

IS EMPTY.

Never point the tool at yourself or anyone else.

3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL.

The Cordless

Brad Nailer is not a toy – it is a tool.
Careless and improper use may result in a serious
accident.

4. NEVER CARRY THE TOOL WITH YOUR FINGER ON,
OR SQUEEZING, THE TRIGGER.

7. NEVER REMOVE OR DISABLE THE WORK
CONTACTING ELEMENT.

This device helps reduce the possibility of accidental
fastener discharge by preventing the tool from operating
until it is completely against the work surface.

NEVER operate the tool if the work contacting element
is not working properly.

8.

ALWAYS POINT THE TOOL AWAY FROM
YOURSELF AND OTHERS WHEN CLEARING
JAMS OR REMOVING FASTENERS.

Pull the follower slightly back and push the release
lever. Tip the tool nose up slightly and fasteners should
slide out of the rear of the magazine. If fasteners are
jammed, refer to the appropriate servicing section of
this manual.

9.

NEVER OPERATE THE CORDLESS BRAD NAILER
IF PARTS ARE LOOSE, DAMAGED OR MISSING.

10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON
TOP OF OTHER FASTENERS.

A fastener may ricochet and cause serious injury.

11. OPERATE THE TOOL ONLY ON THE WORKPIECE.

This practice may result in the accidental discharge of
a fastener.

5. NEVER OPERATE A MALFUNCTIONING TOOL.

Refer to the servicing or troubleshooting section of this
manual to correct the problem. If the problem cannot be
corrected, stop using the tool and report it to your

®

supervisor or Paslode

representative.

6. DO NOT LOAD FASTENERS WITH THE TRIGGER
AND/OR WORK CONTACTING ELEMENT PRESSED
IN.

A fastener may be accidentally discharged.

WARNING

The Cordless

brad nailer
should be operated only
when it is in contact with
the work surface. When
fastening thin materials

80

120

100

such as plywood, be sure
to position the tool so that
the fastener is driven into
the underlying piece.

5

Safety Instructions

12. NEVER DRIVE FASTENERS INTO AREAS WITH
CONCEALED HAZARDS.

Always check the area behind the work surface for
electrical wiring, gas pipes, water pipes, sewer drains or
other potential hazards.

13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED
FOOTING WHEN ON LADDERS, PLATFORMS OR
OTHER HIGH LOCATIONS.

WARNING

Never over-reach, since
tool recoil may cause a
loss of balance. Always
be aware of edges and
drop-offs when nailing on
rooftops and other high
locations. Keep them in
full view.

14. ALLOW ONLY QUALIFIED PERSONNEL TO

OPERATE THE IMPULSE BRAD NAILER.

15. PROPERLY STORE FUEL CELL.

WARNING

Always store fuel cells
where they will not be
exposed to an open
flame, sparks or
temperatures above 120°
F (49° C).

16. ALWAYS STORE THE TOOL WITH THE FUEL CELL
AND BATTERY REMOVED.

Store the fuel cell in the case with the Impulse Brad
Nailer.

17. KEEP THE TOOL CLEAN.

A clean tool is less likely to jam or malfunction.

18. KEEP YOUR HANDS CLEAR OF THE WORK AREA
SURFACE.

WARNING

WARNING

Only persons who have read
and fully understand all tool
operation safety and
maintenance instructions
should be allowed to operate
the tool.

Battery Disposal:

The Paslode lithium-ion batteries contain lithium and must be recycled or disposed of properly. It is illegal in
some areas to place a lithium-ion battery into the trash or solid waste stream. You may contact your local
recycling information on where to return the spent battery or call 877-646-4025
lithium-ion battery recycling in your area.

A fastener may exit at an
angle unexpectedly and
cause injury.

for information on

6

Battery and Charging System

Battery and charging system

The Paslode Cordless 18 Gauge Straight Lithium-ion
Brad

Nailer comes with a rechargeable battery and

its own charging system. This charging system is
the only one that will work with the Paslode
lithium-ion batteries. The first step in preparing a
new tool for operation is to fully charge the battery.

New batteries are shipped partially discharged
and must be charged prior to first use. Batteries

will take 5 minutes to 1.5
on the amount of discharge of the battery) to
recharge.

hour (time will be dependant

Important Charging Notes:

Warning

CHEMICAL/EXPLOSION
HAZARD
Read ALL instructions be­fore charging or using bat­tery. Failure to follow ALL
instructions may result in
fire, severe burns, or re­lease of toxic materials.

Charging Instructions

Remove the charger unit from the tool case and plug

1.
it into a 120V AC outlet. Set the charger base on a
stable surface. A green light will come on to indicate
the power is on and the charger circuit is ready.

2. Remove the battery from tool or case and insert ter­minals down into charger. The red light will come on
indicating that the battery is charging and the green
light will go out.

Note

If battery is completely discharged, the red light and
the green light may alternate back and forth for up to
20 minutes. This safety feature slowly recharges the
battery until it is ready to accept the full charging
current. If the red and green lights continue to alter­nate after 20 minutes, replace the battery.

3. After charging is complete, the red light will go out
and the green light will come on, indicating that the
battery is fully charged. The charger will keep the
battery at full charge until it is removed.

4. Unplug the charger from the 120V AC outlet.

Battery

6ft. Cord

Charger

THE PASLODE BATTERY CHARGING SYSTEM

Charging System Accessories:

Battery Charger - Part No. 902667

Charging Times

First charge (new battery)
Discharged Battery 5 minutes to 1.5 hour

1.5 hour

Charging Donʼts

1. Do not charge battery outdoors or in temperatures
below 40°F (5°C).

2. Do not allow metal objects to come in contact with
battery terminals.

3. Do not puncture or attempt to open battery case or
cells.

4. Do not store battery where it will be subjected to
temperatures above 120°F (49°C).

5. Do not incinerate battery.

6. Do not use a defective battery charger, one that
over-heats and/or smokes when plugged in.

7. Do not immerse the battery or charger in water.

7

Battery and Charging System

! READ MANUAL FROM COVER TO COVER. DISREGARDING WARNINGS COULD
RESULT IN ACCIDENTS.

! READ MANUAL FROM COVER TO COVER. DISREGARDING

WARNINGS COULD

RESULT IN ACCID

ENTS.

! TOOL OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION THAT CONFORMS TO ANSI
STANDARDS.
! ASSUME TOOL IS ALWAYS LOADED AND WILL ALWAYS FIRE A FASTENER.
! CARBON MONOXIDE HAZARD - USE ONLY IN VENTILATED AREA TO AVOID NAUSEA AND UNCONSCIOUSNESS.
! EXPLOSION HAZARD - NEVER USE IN EXPLOSIVE ATMOSPHERE - TOOL EXHAUST COULD IGNITE FUMES.
! KEEP FINGERS AWAY FROM TRIGGER. NEVER POINT TOOL AT ANYONE OR YOURSELF.

Battery Indicator Light

On the right side of the handle is a small plastic lens. This is
the battery indicator light. When you insert a fully-charged
battery into the tool, you will see a blinking green light. If
the indicator light blinks red, recharge the battery.

BATTERY INDICATOR LIGHT

Standby
Position

Ready
Position

Inserting Battery

1. Cordless eht otni ,tsrfi stcatnoc ,yrettab eht daoL
Brad nailer

2. Push battery fully forward into its locked Ready
position. The battery indicator light will light.

3.

To disengage the battery, push down on locking
tab and slide battery back until it locks into the
Standby position.

4.

To remove battery, push down on locking tab and

slide battery out.

! TOOL OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION THAT CONFORMS TO ANSI
STANDARDS.
! ASSUME TOOL IS ALWAYS LOADED AND WILL ALWAYS FIRE A FASTENER.
! CARBON MONOXIDE HAZARD - USE ONLY IN VENTILATED AREA TO AVOID NAUSEA AND UNCONSCIOUSNESS.
! EXPLOSION HAZARD - NEVER USE IN EXPLOSIVE ATMOSPHERE - TOOL EXHAUST COULD IGNITE FUMES.
! KEEP FINGERS AWAY FROM TRIGGER. NEVER POINT TOOL AT ANYONE OR YOURSELF.

NOTE: If battery is left in tool for an extended period,
the battery will discharge completely and will require
recharging.

8

Fuel Cell

Metering Valve

Fuel Cell and Metering Valve

DANGER

E X P L OSI O N / F IR E
HAZARD

Read ALL safety
instructions before using
or handling the fuel cell.
Failure to follow ALL
instructions may result in
explosion or fire. This may
cause severe personal
injuries or property
damage.

Keep the fuel cell away
from heat, sparks and
open flame.

Exposure to temperatures
above 120°F (49°C) may
cause the fuel cell to burst,
releasing flammable gas.

There is a second container inside the fuel cell. The inner
container holds the fuel. The space between the inner
container and the outer cylinder is filled with a gas, called the
propellant, which is under pressure.

To eject the fuel, propellant pressure squeezes the inner
fuel container, much as you squeeze a tube of toothpaste.

This squeezing action ensures that all the fuel is used, and

that the

Because of this container-within-a-container design, you
might hear the sound of fluid when shaking the fuel cell after
all the fuel has been used. This is the propellant, which
remains between the containers even after all the fuel has
been expelled.

If you expose the empty fuel cell to extreme temperatures,
the propellant gas will expand and could cause the container
to burst, releasing flammable gases.

Cordless

Brad Nailer can operate in any position.

The metering valve contains a fuel metering system to inject
the correct amount of fuel into the combustion chamber.

The metering valve with the yellow face is the only valve
that will operate properly with the Cordless
Nailer.

18 ga. Brad

WARNING

Sunlight can raise the inside temperature of an
unventilated car or van to above 140°F (60°C).

Never puncture or attempt to open the fuel cell; it is
non-refillable.

Never incinerate, reclaim or recycle the fuel cell.

Never smoke while installing or operating the metering
valve.

Never inhale the spray.

Keep out of the reach of children.

Store fuel cell(s) in well-ventilated areas only.

NOTE

1. Do not attempt to reuse the metering valve!
Replace with fresh fuel cell/valve, and dispose of
spent cell/valve properly.

2. When replacing fuel cell also clean the air filter for
optimum tool operation.

NOTE: Altitude Restriction

Paslode Cordless technology is powered by an
internal combustion engine and are effected by
altitude. The tool may lose power or not cycle
consistently at elevations of 4000 feet or greater.

9

Fuel Cell and Metering Valve

Installing Metering Valve to Fuel Cell Prior to Use

NOTE:
Paslode Cordless

fuel cells are marked with an expiration date on the bottom of the can.

For maximum performance use fuel before expiration date.

To install the metering valve to a fuel cell:

For Cordless Brad Nailer

Step 1.

The valve is now completely seated onto the fuel can and can be inserted into the tool.

Paslode Cordless Fuel Cells are flammable.

Do not smoke when installing the metering valve!

Step 2.

DANGER

Twist OnTwist Off

Paslode Cordless Fuel Cell Disposal Guidelines

Paslode, the industry leader in cordless technology provides this information to assist users with the
proper disposal of discarded fuel cells. Acceptable disposal options vary depending on the type of
fuel cell users. All users must consider federal, provincial and local solid waste regulations to ensure

that discarded fuel cells are disposed of properly. Users must contact their local solid waste authority

for further guidance.

Paslode takes no responsibility for proper fuel cell disposal. Proper disposal remains the responsibility
of sellers and users. All sellers and users must contact their local solid waste authority to determine if

any federal, state or local regulation prohibits or restricts disposal.

10