The battery charger system meets all safety requirements
for power tools.
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13
Paslode
is a trademark
An Ilinois Tool Works Company
888 Forest Edge Drive
Vernon Hills, Illinois 60061
www.paslode.com
Power Nailers are made in the U.S.A.
®
is a member of:
1
Introduction and Warranty
Paslode Cordless Roofing
Nailer Operating Manual
This manual is intended to acquaint you with the Paslode
Cordless Roofing Nailer. Unlike other power fastening
tools, the Cordless Roofing Nailer is powered by an internal combustion linear motor. In simpler terms, your Cordless Roofing Nailer is powered by a motor similar to the
one that powers an automobile. The Cordless Roofing
Nailer ignites a fuel and air mixture to produce the
energy to drive the motor, which in turn drives the
fastener. The Cordless Roofing Nailer is totally selfcontained. It carries its own fuel supply and battery,
along with a supply of fasteners. For ease of use, this
manual is divided into sections (see Contents). Each
section of the manual is written with you,the tool operator, in mind. We have left out many of the technical
terms so that you can easily understand how to get the
maximum performance from your Cordless Roofing
Nailer, and how to avoid damaging the tool or injuring
yourself. But, to accomplish this, we need you to do two
things:
1. READ THE MANUAL FROM COVER TO COVER
BEFORE USING THE TOOL.
The Cordless Roofing Nailer should be handled like
other power fastening tools that you use. Like most tools,
when used improperly injury could result . If you are
going to allow others to use the Cordless Roofi ngNailer, it is your responsibility to make sure that they also
read and comply with the instructions in this manual
before attempting to operate the tool. Should you have
questions about the Cordless R o o f i n g Nailer, or wish
to obtain additional copies of this manual, please contact
your Paslode
® representative. The spacebelow is pro-
vided so that you may record your representative's
name, address, and telephone number.
Name
Address
piZ etatSytiC
2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.
Paslode Cordless Warranty and Limitations
Paslode warranties that new Cordless power fastening tools,
parts and accessories will be free from defects in material and
workmanship for the period shown below, after the date of
delivery to the original user.
ONE-YEAR LIMITED WARRANTY
A one-year warranty will apply to all parts, except those listed
below as normal wearing parts, or parts which are specifically
covered by an extended warranty.
FIVE-YEAR EXTENDED LIMITED WARRANTY
A five-year warranty will apply to all molded nylon parts:
•Cap and Grille
•Handle Halves and Actuator
•Trigger
90-DAY LIMITED WARRANTY
A 90-day warranty applies to the following parts, which are
considered normal wear parts:
•Bumper
•Driver Blades
•Seal Rings
Telephone Number
WARRANTY STATEMENT
This warranty is limited to tools sold and service requested in the
United States. To obtain information on warranty service in the
United States, refer to the Service Center listing that was provided
with your tool.
Paslode's sole liability hereunder will be to replace any part or accessory
which proves to be defective within the specific time period. Any replacement
part or accessory provided in accordance with this warranty will carry a
warranty for the balance of the period of warranty applicable to the part it
replaces. This warranty does not apply to part replacement required due
to normal wear.
This warranty is void on any tool which has been subjected to misuse,
abuse, accidental or intentional damage, use with fasteners, fuel, batteries,
or battery chargers not meeting Paslode specification, size, or quality,
improperly maintained, repaired with other
replacement parts, damaged in transit or handling, or which, in Paslode's
opinion, has been altered or repaired in a way that affects or detracts from
the performance of the tool.
PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED,
RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE,
EXCEPT AS STATED ABOVE, and Paslode's liability AS STATED ABOVE
AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of,
or in connection with, the use and performance of the tool, except to the
extent other wise provided by applicable law. PASLODE SHALL IN
EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, OR
DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES
MAY ARISE FROM LOSS OF ANTICIPA
TION, SPOILAGE OF MATERIALS, INCREASED COST
OR OTHERWISE.
Paslode reserves the right to change specifications, equipment or designs.
than genuine Paslode
NO
CONSEQUENTIAL
WHICH
TED PROFITS OR PRODUC-
OF OERATION,
2
3
Description
The Paslode Cordless Roofing Nailer is a self-contained,
fully portable nailer that uses liquid hydrocarbon fuel to
power a unique linear drive internal combustion motor.
In order for you to fully understand the information contained
in this manual, you need a basic understanding of the
Cordless R o o f i n g Nailer. As you can see in the illustration
below, the Cordless Roofing Nailer is made up of three major
areas: handle, motor, and magazine.
As you examine the Cordless Roofing Nailer, become
familiar with the three major areas and the various
components located in each of them.
The Handle Assembly
contains the fuel cartridge, battery,
The Motor Assembly contains the cover and filter, the
motor housing, the nose, and the work contacting element.
The Magazine Assembly contains the components to load
and control the fastener.
NOTE: Exceeding these cycle rates could cause the tool to
overheat, resulting in loss of performance or damage to tool
components.
B
y using the Paslode Cordless Roofing Nailer at its recom-
mended
cycle rate, you will be able to drive
several thousand
nails in a typical workday.
Fasteners:Coil Roofing, .120 Dia. 7/8” to 1-3/4” length
Magazine Capacity: 1 Coil, or 120 Nails
Batte
ry :6 volts DC - Provides enough energy to
drive approximately 2200 fasteners on a full
charge.
An Overview of the Paslode Cordless Roofing Nailer
belt hook
Magazine Assembly
fuel cartridge compartment
cap
removable
grille & filter
Handle Assembly(soft grip)
battery compartment
battery indicator light
(opposite side)
motor housing
soft
touch
trigger
Motor Assembly
Handle Assembly
belt hook
battery compartment
(opposite side)
y
y
battery indicator light, and the trigger for the Cordless
Roofing Nailer.
Fuel Cartridge: Quickload™ fuel cartridge.
Liquid hydrocarbon - Provides enough fuel
to drive approximately 1000 fasteners.
cap
motor housing
motor housing
Motor Assembl
Motor Assembl
debisshield
debis shield
wear pads
(soft grip)
battery
battery
battery indicator light
Magazine Assembly
adjustabledepth
adjustable depth
ofdrive
of drive
Safety Instructions
The following safety instructions have been included in this
booklet to provide you with basic information necessary for
safe operation of the Paslode Cordless Roofing Nailer. DO
NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU
HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS.
DANGER
The Cordless Roofing Nailer
is an internal combustion
device. It produces hot exhaust
gases that may ignite flammable materials.
This tool must not be used
in a combustible environment or in the presence of
combustible materials, such
as flammable chemicals,
adhesives, gasoline, or solvents.
WARNING
Do not expose the tool to
temperatures in excess of
120° F (49° C). Fuel and/
or the battery may burst,
releasing flammable gas.
WARNING
This tool must be operated
only in a well ventilated
environment, because the
tool exhausts carbonmonoxide similar to a gas chain
saw or lawn mower. Exposure
to carbonmonoxide
may cause dizziness, nausea
or unconsciousness.
WARNING
Do not attempt to operate
this tool until you have read
and understood all safety
precautions and manual
instructions.
Failure to follow all safety
precautions and instructions
may result in permanent
loss of vision, serious personal or even fatal injury,
property damage, and/or
tool damage.
WARNING
ALWAYS keep the Cordless
Roofing Nailer fuel cartridge,
battery and battery charger
out of the reach of children.
4
Safety Instructions
WARNING
Always wear EYE and
EAR safety gear when
working with or in the
vicinity of the Paslode
Cordless Roofing Nailer.
1. Eye protection must meet the requirements of ANSI
Standard Z87.1 and should have side shields for
increased protection.
2. NEVER ASSUME THE TOOL IS EMPTY.
Never point the tool at yourself or anyone else.
3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL.
The Cordless Roofing Nailer is not a toy – it is a
tool. Careless and improper use may result in a
serious accident.
4. NEVER CARRY THE TOOL WITH YOUR FINGER ON,
OR SQUEEZING, THE TRIGGER.
7. NEVER REMOVE OR DISABLE THE WORK
CONTACTING ELEMENT.
This device helps reduce the possibility of accidental
fastener discharge by preventing the tool from operating
until it is completely against the work surface.
NEVER operate the tool if the work contacting element
is not working properly.
8.
ALWAYS POINT THE TOOL AWAY FROM YOURSELF
AND OTHERS WHEN CLEARING JAMS OR REMOVING
FASTENERS.
9.
NEVER OPERATE THE CORDLESS ROOFING
NAILER IF PARTS ARE LOOSE, DAMAGED OR
MISSING.
10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON
TOP OF OTHER FASTENERS.
fastener may ricochet and cause serious injury.
A
11. OPERATE THE TOOL ONLY ON THE WORKPIECE.
WARNING
This practice may result in the
a fastener.
5. NEVER OPERATE A MALFUNCTIONING TOOL.
Refer to the servicing or troubleshooting section of this
manual to correct the problem. If the problem cannot be
corrected, stop using the tool and report it to your
supervisor or Paslode
6. DO NOT LOAD FASTENERS WITH THE TRIGGER
AND/OR WORK CONTACTING ELEMENT PRESSED
IN.
A fastener may be accidentally discharged.
®
representative.
accidental discharge of
The Paslode Cordless
Roofing Nailer should be
operated only when it is
in contact
surface.
with the work
5
Safety Instructions
12. NEVER DRIVE FASTENERS INTO AREAS WITH
CONCEALED HAZARDS.
Always check the area behind the work surface for
electrical wiring, gas pipes, water pipes, sewer drains or
other potential hazards.
13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED
FOOTING WHEN ON LADDERS, PLATFORMS OR
OTHER HIGH LOCATIONS.
WARNING
Never over-reach, since
tool recoil may cause a
loss of balance. Always
be aware of edges and
drop-offs when nailing on
roof tops and other high
locations. Keep them in
full view.
14. ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE
THE PASLODE CORDLESS ROOFING NAILER.
15. PROPERLY STORE FUEL CARTRIDGE.
WARNING
Always store fuel cartridges
where they will not be exposed to an open flame,
sparks or temperatures
above 120° F (49°C).
16. ALWAYS STORE THE TOOL WITH THE FUEL
CARTRIDGE AND BATTERY REMOVED.
Store the fuel cartridges in the case with the Cordless
Roofing Nailer.
17. KEEP THE TOOL CLEAN.
A clean tool is less likely to jam or malfunction.
18. KEEP YOUR HANDS CLEAR OF THE WORK AREA
SURFACE.
WARNING
WARNING
Only persons who have read
and fully understand all tool
operation safety and main-
tenance instructions should
be allowed to operate the
tool.
Battery Disposal:
The Paslode batteries contain cadmium and must be recycled or disposed of properly. It is illegal in some areas to
place a nickel-cadmium battery into the trash or solid waste stream. You may contact your local recycling center for
information on where to return the spent battery or call 1-800-822-8837 for information on Ni-Cd battery recycling in
your area.
A fastener may exit at an
angle unexpectedly and
cause injury.
6
Battery and Charging System
Battery and Charging System
The Paslode Cordless tools come with a rechargeable battery and its own charging system. This
charging system is the only one that will work with
Paslode batteries (either round or oval ). The first
step in preparing a new tool for operation is to fully
charge the battery. New batteries are shipped discharged and must be charged prior to first use.
Batteries will take 5 minutes to 2 hours (time will
be dependant on the amount of discharge of the
battery) to recharge.
Important Charging Notes
Warning
CHEMICAL/EXPLOSION
HAZARD
Read ALL instructions before charging or using battery. Failure to follow ALL
instructions may result in
fire, severe burns, or release of toxic materials.
Charging Instructions
1. Remove wall mount unit with the orange label from
the tool case and plug into a 120V AC outlet. Set
orange charger on a stable surface and insert wall
mount unit’s plug into plug receptacle on the back
of the charger (see picture). A green light indicates
power is on and charger circuit is ready.
2. Remove the battery from tool or case and insert
terminals down into charger. The red light will come
on indicating that the battery is charging and the
green light will go out.
NOTE
If battery is completely discharged, the red light and
the green light may flash back and forth.
This safety feature slowly recharges the battery until
it is ready to accept the full charging current. If the
red and green lights continue to flash after 25 min minutes, replace the battery.
3. After charging is complete, the red light will go out
and the green light will come on, indicating that the
battery is fully charged. The charger will keep the
battery at full charge until it is removed.
Battery Disposal:
The Paslode batteries contain cadmium and must be
recycled or disposed of properly. It is illegal in some
areas to place a nickel-cadmium battery into the trash
or solid waste stream. You may contact your local
recycling center for information on where to return the
spent battery or call 1-800-822-8837 for information on
Ni-Cd battery recycling in your area.
4. Unplug the wall mount unit from the charger and
remove the wall mount unit from the 120V AC outlet.
CHARGING TIMES:
First charge (new battery) 2 hours
Discharged Battery5 minutes to 2 hours
CHARGING DON'TS:
1. Do not charge battery outdoors or in temperatures
below 40°F (5°C).
2. Do not allow metal objects to come in contact with
battery terminals.
3. Do not puncture or attempt to open battery case or
cells.
4. Do not store battery where it will be subjected to
temperatures above 120°F (49°C).
5. Do not incinerate battery.
6. Do not use a defective battery charger, one that
over-heats and/or smokes when plugged in.
7. Do not immerse the battery in water.
Charging System Accessories:
Battery - Part No. 404717
Battery Charger Kit - Part No. 900200
Wall Mount Transformer* - Part No. 900477
Battery Charger Base* - Part No. 900476
Automotive Adapter* - Part No. 900507
* Cannot use with previous (gray in color) charging system
components.
7
Battery and Charging System
Inserting Battery
Battery Indicator Light
On the right side of the handle is a small plastic lens. This
is the battery indicator light. When you insert a fully-charged
battery into the tool, you will see a blinking green light. If the
indicator light blinks red, recharge the battery.
BATTERY INDICATOR LIGHT
ATTERY INDICATOR LIGHT
1. Load the battery, contacts first, into the Cordless
Roofing Nailer.
2. Push battery down into its locked position.
3. To remove battery, push in on locking tab and slide
battery out.
NOTE: If battery is left in tool for an extended period, the
battery will discharge completely and will require recharging.
IMPORTANT: Should your battery terminals become
corroded and cause poor electrical contact, clean the
terminals using a soft cloth.
Clean the
contacts
8
Quicklode™ Fuel Cartridge
Fuel Cartridge
There is a second container inside the fuel cartridge. This
inner container holds the fuel. The space between the
inner container and the outer cylinder is filled with a gas,
called the propellant, which is under pressure.
WARNING
EXPLOSION/FIRE
HAZARD
Read ALL safety instructions before using or handling the fuel cell. Failure to
follow ALL instructions may
result in explosion or fire.
This may cause serious
personal injuries or prop-
erty damage.
Keep the fuel cartridge
away from heat, sparks
and open flame. Do not
smoke when handling
or operating tool or fuel
cartridge.
Exposure to temperatures
above120°F (49°
cause the fuel cartridge to
burst,
gas.
WARNING
C) may
releasing flammable
To eject the fuel, propellant pressure squeezes the inner
fuel container much as you squeeze a tube of toothpaste.
This squeezing action ensures that all the fuel is used,
and that the Cordless Nailer can operate in any position.
However, over time the propellant pressure diminishes
until it is no longer able to squeeze the inner fuel
container. This is why a nailer using a fuel cartridge
beyond the “Best Use Before” date may not work consistently or at all.
If you expose the empty or expired fuel cartridge to
extreme temperatures, the propellant gas will expand and
could cause the container to burst, releasing flammable
gases.
The fuel contains a small amount of oil to keep the tool
lubricated during use. It is not necessary to oil the toolduring normal operation. When cleaning the tool, use only
Paslode Cordless tool oil. Using oils not formulated for the
Paslode Cordless Tool, may cause loss of power and may
damage the internal parts of the tool's motor.
DANGER
1. Do not attempt to remove or reuse the fuel
cartridge cap.
2. Do not attempt to install the fuel cartridge cap on
other fuel cells. This may result in damage to the
tool and injury to the user and by standers!
Sunlight can raise the inside temperature of an
unventilated motor vehicle or storage container to
above 140°F (60°C).
Never puncture or attempt to open the fuel; it is
nonrefillable.
Never incinerate, reclaim or recycle the fuel.
Never smoke while installing or operating the fuel
cartridge or tool.
Never inhale the spray.
Keep out of the reach of children.
Store fuel cartridge(s) in well-ventilated areas only.
NOTE
1.
Never attempt to refill the cartridge! Replace
with fresh fuel cartridge, and dispose of spent
cartridge properly.
2. When replacing fuel cartridge also clean or replace
air filter for optimum tool operation.
NOTE: Altitude Restriction
Paslode Cordless tools are powered by an internal
combustion engine and are effected by altitude. The
tool may lose power or not cycle consistantly at
elevations of 5000 feet or greater.
9
Fuel Cartridge
NOTE:
Paslode Cordless fuel cartridges are marked with a “Best Use Before” date on the bottom of the can.
For maximum performance use fuel before the “Best Use Before” date.
DANGER
Paslode Cordless Fuel Cartridges are flammable.
Do not remove fuel cartridge cap or install on other
fuel cartridges!
Paslode the industry leader in cordless technology provides this information to assist users with the proper disposal of discarded
fuel cells/cartridges. Acceptable disposal options vary depending on the type of fuel cell/cartridge users. All users must cons
federal, state and local solid waste regulations to ensure that discarded fuel cells/cartridges are disposed of properly. Users
contact their local solid waste authority for further guidance.
ider
must
Discarded fuel cells/cartridges (used or unused) may be considered hazardous waste under the Resource Conservation and
Recovery Act (RCRA) depending on several factors as described in the paragraphs that follow. Upon disposal used and unused
fuel cells/cartridges may be classified as ignitable hazardous waste (waste code D001) under U.S. EPA regulations.
Hazardous waste generated by homeowners and contractors who perform routine maintenance for homeowners in their homes are
not regulated by RCRA. In general, "household wastes" generated by homeowners and their contractors are exempt from hazardous waste regulation because those wastes are expressly excluded from the definition of hazardous waste. For example US EPA
has excluded as "household waste" aerosol cans that contain residual product and propellent. Thus under
regulations homeowners and contractors may dispose of discarded fuel cells/cartridges as general refuse in a properly permitted
municipal landfill. These users must still contact their local solid waste authority to determine if any state or local regulation
prohibits or restricts such disposal.
Paslode takes no responsibility for proper fuel cell/cartridge disposal. Proper disposal remains the responsibility of sellers and
users. All sellers and users must contact their local solid waste authority to determine if any
prohibits or restricts disposal. Users may obtain more information about U.S. EPA hazardous waste regulations at the following
internet address: www.epa.gov/epaoswee.osw/hazwaste.htm
Alternatively users may contact U.S. EPA's RCRA Superfund Call Center at 1-800-424-9346 to receive more information.
federal, state or local regulation
federal hazardous waste
10
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