Partner Formula 400 CHROME Instruction Manual

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GB
RU
INSTRUCTION MANUAL
IMPORTANT INFORMATION: Please read these instructions carefully and make sure you understand them before using this unit. Ret ai n these instructions for future reference.
Formula 400
CHROME
545123725 Rev. 2 1/31/07 BRW
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98/37/EC
2006
Husqvarna Outdoor Products Italia S.p.A.
ViaComo72 Valmadrera,Lecco ITALY I--23868
16 16
0,375
7T 7T0,375
Oregon 91VJ Oregon 91VG
85° 30°
0°
91VJ
0,375 0,050/1,3
5/32
4,0
0,025/0,65
0,025/0,65
0°30°85°
5/32
4,0
0,050/1,30,375
91VG
ISO 11681--1:2004, EN ISO 12100-- 1:2003, EN ISO 12100--2:2003, CISPR 12.
22867
ISO 22868
16/41:56
16/41:56
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IDENTIFICATION (WHAT IS WHAT?)
Chain
Adjustment Tool
(Bar Tool)
Primer Bulb
Fuel Mix Fill Cap
Starter Housing
Bar Oil Fill Cap
Chain
Front Hand Guard
Front Handle
Starter Rope
ON/STOP Switch
Muffler
Idle Speed Screw
Bumper Spike
Guide Bar
Chain Brake Nuts
Cylinder Cover
Throttle Lockout
Rear Handle
Throttle Trigger
Choke/ Fast Idle Lever
Chain Brake
Chain Direction of Travel
Adjusting Screw
Chain Catcher
Bar Sprocket Hole
IDENTIFICATION OF SYMBOLS
WARNING! This chain
saw can be dangerous! Care­less orimproper use cancause serious or even fatal injury.
Read and understand the instruction manual before using the chain saw.
Always use two hands when operating the chain saw.
WARNING! Contactingthe guide bar tip with any object
should be avoided; tip contact may cause the guide bar to movesuddenlyupwardand backward,whichmaycausese­rious injury.
Always wear appropriateear protection, eye protection and head protection.
Sound power level
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IDENTIFICATION OF SYMBOLS
Move ON/STOP switch to the ON position.
Slowly press primer bulb 6times.
Pull the starter rope sharply 5 times with your right hand.
Pull the starter rope sharply with your right hand until the engine starts.
Pull choke/fast idle lever out to the full extent (to the FULL CHOKE posi­tion).
Push the choke/fast idle lever in to the HALF CHOKE position.
Starting Reminder
SAFETY RULES
WARNING: Always disconnect
spark plug wire and place wire where it can­not contact spark plug to prevent accidental starting when setting up, transporting, ad­justing or making repairs except carburetor adjustments. Because a chain saw is a high-speedwood­cutting tool, special safety precautions must be observed to reduce the risk of accidents. Careless or improper use of this tool can cause serious injury.
PLAN AHEAD
S Read this manual carefully until you com-
pletely understand andcanfollowall safety rules, precautions, and operating instruc­tions before attempting to use the unit.
S Restrict the use of your saw to adult users
who understand and can follow safety rules, precautions, and operating instructions found in this manual.
Snug Fitting
Clothing
Safety Shoes
Safety Chaps
Heavy Duty Gloves
Eye Protection
Hearing
Protection
Safety Hat
S Wear protective gear. Always usesteel-toed
safety footwear with non-slip soles; snug-fit­ting clothing; heavy-duty, non-slip gloves; eye protection such as non-fogging, vented goggles or face screen; an approved safety hard hat; and sound barriers (ear plugs or
mufflers) to protect your hearing. Regular users should have hearing checked regular­ly as chain saw noise can damage hearing. Secure hair above shoulder length.
S Keep all parts of your body away from the
chain when the engine is running.
S Keep children, bystanders, and animals a
minimum of 10 Meters away from the work area. Donot allow other people or animals to be near the chain saw when starting or oper­ating the chain saw.
S Do not handle or operate a chain saw when
you are fatigued, ill, or upset, or if you have taken alcohol, drugs, or medication. You must be in good physicalcondition and men­tally alert. Chain saw work is strenuous. If you have any condition that might be aggra­vated by strenuous work, check with your doctor before operating a chain saw.
S Carefully planyoursawingoperationin ad-
vance. Donotstartcuttinguntilyou havea clear work area, securefooting,and,ifyou are felling trees, a planned retreat path.
OPERATE YOUR SAW SAFELY
S Donotoperateachainsaw with one hand.
Serious injury to the operator, helpers, by­standers or any combination of these per­sons may result from one-handed operation. A chain saw is intendedfor two-handed use.
S Operate the chain saw only in a well-venti-
lated outdoor area.
S Donotoperate saw from aladder orin atree,
unless you are specifically trained to do so.
S Make sure the chain will not make contact
with any object while starting the engine. Never try to start the saw when the guide bar is in a cut.
S Do not put pressure on the saw at the endof
the cut. Applying pressure can cause you to lose control when the cut is completed.
S Stop the engine before setting the saw
down.
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S Do not operate a chain saw that is dam-
aged, improperly adjusted, or not com­pletely and securely assembled. Always replace bar, chain, hand guard, or chain brake immediately ifit becomes damaged, broken or is otherwise removed.
S With the engine stopped, hand carry the
chain saw with the muffler away from your body, and the guide bar and chain to the rear, preferably covered with a scabbard.
MAINTAIN YOUR SAW IN GOOD WORKING ORDER
S Have all chain saw service performed by a
qualified service dealer with the exception of the items listed in the maintenance section of this manual. For example, if improper tools are used to remove or hold the flywheel when servicing the clutch, structural damage to the flywheel can occur and cause the fly­wheel to burst.
S Make certain the saw chain stops moving
when the throttle trigger is released. For correction, refer to CARBURETOR AD­JUSTMENTS.
S Never modify your saw in any way. Use
only attachments supplied or specifically recommended by the manufacturer.
S Keepthehandles dry,clean, andfree ofoil
or fuel mixture.
S Keep fuel and oil caps, screws, and fas-
teners securely tightened.
S Use only PartnerR accessories and re-
placement parts as recommended.
HANDLE FUEL WITH CAUTION
S Do not smoke while handling fuel or while
operating the saw.
S Eliminate all sources of sparks or flame in
the areas where fuel is mixed or poured. Thereshouldbeno smoking, openflames, orworkthatcouldcausesparks. Allowen­gine to cool before refueling.
S Mix and pour fuel in an outdoor area on bare
ground; store fuel in a cool, dry, well venti­lated place; and use an approved, marked container for all fuel purposes. Wipe up all fuel spills before starting saw.
S Moveat least 10 feet (3 meters) from fuel-
ing site before starting engine.
S Turn the engine off and let saw cool in a
non-combustible area, not on dry leaves, straw, paper, etc. Slowly remove fuel cap and refuel unit.
S Storetheunitandfuel inanarea where fuel
vapors cannot reach sparks or open flamesfrom water heaters, electric motors or switches, furnaces, etc.
KICKBACK
WARNING: Avoid kickback which
can result in serious injury. Kickback is the backward, upwardorsuddenforwardmotion of the guide bar occurring when the saw chainneartheupper tip of theguidebar con­tacts any object such as a log or branch, or when the wood closes in and pinches the saw chain inthecut.Contactingaforeignob­ject in the wood can also result in loss of chain saw control.
S Rotational Kickback canoccur whenthe
moving chain contacts an objectattheup­per tip of the guide bar. This contact can cause the chain to dig into the object, which stops the chain for an instant. The result is a lightning fast, reverse reaction which kicks the guide bar up and back to­ward the operator.
S Pinch-Kickback can occur when the the
wood closes in and pinches the moving saw chain in the cut along the top of the guide bar and the saw chain is suddenly stopped. This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the sawtomove inthe opposite direction ofthe chain rotation. The saw is driven straight back toward the operator.
S Pull-In can occur when the moving chain
contacts a foreign object in the wood in the cut along the bottom of the guide bar and the saw chainis suddenly stopped. This sudden stopping pulls the saw forward and away from the operator and could easily cause the operator to lose control of the saw.
Avoid Pinch--Kickback:
S Be extremely aware of situations or obstruc-
tions that can cause material to pinch the top of or otherwise stop the chain.
S Do not cut more than one log at a time. S Do not twist the saw as the bar is with-
drawn from an undercut when bucking.
Avoid Pull--In:
S Always begincutting with theengine atfull
speed and the saw housing against wood.
S Use wedges made of plastic or wood.
Never use metal to hold the cut open.
Kickback Path
Avoid obstructions
Clear the working area
REDUCETHECHANCEOF KICKBACK
S Recognize that kickback can happen.
With a basic understanding of kickback, you can reduce the element of surprise which contributes to accidents.
S Never let themovingchaincontactanyob-
ject at the tip of the guide bar.
S Keep the working area free from obstruc-
tions such as other trees, branches, rocks, fences, stumps, etc. Eliminate or avoid any obstruction that your saw chain could hit while you are cutting through a particular log or branch.
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S Keep your saw chain sharp and properly
tensioned. Alooseordullchain can increase the chance of kickback occurring. Follow manufacturer’s chain sharpening and main­tenance instructions. Check tension atregu­lar intervals with the engine stopped, never with the engine running. Make sure the bar clamp nuts are securely tightened after ten­sioning the chain.
S Beginandcontinue cutting at fullspeed. If
the chain is moving at a slower speed, there is greater chance of kickback occur­ring.
S Cut one log at a time. S Use extreme caution when re-entering a
previous cut.
S Do not attempt cuts starting with the tip of
the bar (plunge cuts).
S Watch for shifting logs or other forces that
could close a cut and pinch or fall into chain.
S Use the Reduced--Kickback Guide Bar
and Low--Kickback Chain specified for your saw.
MAINTAIN CONTROL
Never reverse hand positions
Stand to the left of the saw
Thumb on underside of handlebar
Elbow locked
S Keepagood, firm griponthesaw withboth
hands when the engine is running and don’tletgo. A firmgripwillhelp you reduce kickback and maintain control of the saw. Keep the fingers of your left hand encir­cling and your left thumb under the front handlebar. Keep your right hand com­pletely around the rear handle whether your arerighthandedorleft handed. Keep your left arm straight with the elbow locked.
S Position your lefthandonthefronthandle-
bar so it is in a straight line with your right hand on the rear handle when making bucking cuts. Never reverse right andleft hand positions for any type of cutting.
S Standwithyour weight evenly balanced on
both feet.
S Stand slightly to the left side of the saw to
keep your body from being in a direct line with the cutting chain.
S Do not overreach. Y oucould be drawn or
thrown off balance and lose control of the saw.
S Donotcutaboveshoulderheight. It isdiffi-
cult to maintain control of saw above shoulder height.
KICKBACK SAFETY FEATURES
WARNING: The following features are
included onyour saw to help reduce thehazard of kickback; however, such features will not to­tally eliminate this dangerous reaction. As a chain saw user, do not rely only on safety de­vices. You must follow all safety precautions, instructions, and maintenance in this manualto help avoid kickback and other forces which can result in serious injury. S Reduced--Kickback Guide Bar, designed
withasmallradiustipwhichreducesthesize ofthekickbackdanger zone onthebartip. A Reduced--Kickback Guide Bar has been demonstrated to significantly reduce the number and seriousness of kickbacks.
Small Radius Tip
Reduced Kickback Symmetrical Guide Bar
Symmetrical Guide Bar
Large Radius Tip
S Low- -Kickback Chain, designed with a con-
toured depth gauge and guard link which de­flect kickback forceandallowwood togradu­ally ride into the cutter.
Low-Kickback Chain
Contoured Depth Gauge
Elongated Guard Link Deflects Kickback Force And Allows Wood ToGradually Ride Into Cutter
S Handguard, designed to reduce the chance
of your left hand contacting the chain if your hand slips off the front handlebar.
S Position of front and rear handlebars, de-
signed with distance between handles and “in-line” witheach other. The spread and “in­line” position of the hands provided by this design work together to give balance and re­sistance in controlling the pivot of the saw back toward the operator if kickback occurs.
WARNING: DO NOT REL Y UPON
ANY OF THE DEVICES BUILT INTO YOUR SAW . YOU SHOULD USETHESAWPROP­ERLY AND CAREFULLY TO AVOID KICK­BACK. Reduced- -kickback guide bars and low- -kickback saw chains reduce the chance
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and magnitude of kickback and are recom­mended. Your saw has a low kickback chain and bar as original equipment. Repairs on a chain brake should be made by an authorized servicing dealer. Take your unit to the place of purchase if purchased from a servicing dealer, or to the nearest authorized master service dealer. S Tipcontact in some casesmay cause alight-
ning fast reverse REACTION, kicking the guide bar up and back toward the operator.
S Pinching the saw chain along the top of the
guide bar may push the guide bar rapidly back toward the operator.
S Either of these reactions may cause you to
lose control of the saw which could result in serious injury. Do not rely exclusively upon the safety devices built into your saw.
CHAIN BRAKE
S Chainbrake,designedtostopthechainin
the eventof kickback.
WARNING: Your chain saw is
equipped with a chain brake that is designed to stop the chain immediately if you get a kick-
back.The chainbrake reduce sthe riskofacci­dents, but only you can prevent them. DO NOT ASSUME THAT THE CHAIN BRAKE WILL PROTECTYOU IN THE EVENT OF A KICK­BACK.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnormal swellings. Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An anti-vibrationsystemdoesnot guarantee the avoidance of these problems. Users who operate power tools on a continual and regular basis must monitor closely their physical condition and the condition of this tool.
ASSEMBLY
Protective gloves (not provided) should be worn during assembly.
ATTACHING THE BUMPER SPIKE
The bumper spike may be used as a pivot when making a cut.
1. Loosen and remove thechain brakenuts and the chain brake from the saw.
2. Attach the bumper spike with the two screws as illustrated.
ATTACHING THE BAR & CHAIN (If
not already attached)
WARNING: Recheck each assem-
blystep ifthesawisreceived assembled. Al­ways wear gloves when handling the chain. The chain is sharp and can cut you even when it is not moving!
1. Loosen and remove thechain brakenuts and the chain brake from the saw.
2. Remove the plastic shipping spacer (if present).
Chain Brake
Chain Brake Nuts
Clutch Drum
3. An adjusting pin and screw is used to ad­just the tension of the chain. It is very im­portant when assembling the bar, that the pin located on the adjusting screw aligns intoaholein thebar.Turningthe screw will move the adjustment pin up and down the screw. Locate this adjustment before you begin mounting the bar onto the saw. See illustration below.
Adjustment located on Chain Brake
Inside view of Chain Brake
4. Turn the adjusting screw by hand coun­terclockwise until the adjusting pin just touches the stop. This should allow the pin to be near the correct position.
5. Slide guide bar behind clutch drum until guide bar stops against clutch drum sprocket.
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Mount the Bar
6. Carefully remove the chain from the pack­age. Hold chain with the drive links as shown.
CUTTERS MUST FACE IN
DIIRECTION OF ROTATION
Tip of Bar
Cutters
Depth Gauge
Drive Links
Placechainontothesprocket
7. Place chain over and behind clutch, fitting the drive links in the clutch drum sprocket.
8. Fit bottom of drive links between the teeth in the sprocket in the nose of the guide bar.
9. Fit chain drive links into bar groove.
10. Pullguide bar forward untilchain is snug in guide bar groove. Ensure all drive links are in the bar groove.
11. Now,install chain brake making sure the adjusting pin is positioned in the lower hole intheguidebar. Remember this pin moves the bar forward and backward as the screw is turned.
12. Installchainbrakenutsand finger tighten only. Once the chain is tensioned, you will need to tighten chain brake nuts.
CHAIN TENSION (Including units with chain already installed)
NOTE
: When adjusting chain tension, make
sure the chain brake nuts are finger tight only. Attempting to tension the chain when the chain brake nuts are tight can cause damage.
Checking the tension:
Use the screwdriver end of the chain adjust­menttool(bartool)tomovethechainaround the bar. If the chain does not rotate, it is too tight.If too loose, thechain will sag belowthe bar.
Chain Brake Nuts
Chain Adjustment
Tool (Bar Tool)
Adjusting the tension:
Chain tension is very important. Chain stretches during use. This is especially true during the first few times you use your saw. Always check chain tension each time you use and refuel your saw. Youcan adjust the chain tension by loosening the chain brake nuts and turning the adjusting screw 1/4 of a turn while lifting up on the bar. S Ifchainis tootight,turnadjusting screw1/4
turn counterclockwise.
S If chain is too loose, turn adjusting screw
1/4 turn clockwise.
Adjusting
Screw
Chain Brake Nuts
Guide Bar
Adjusting Screw -- 1/4 Turn
S Lift up the tip of the bar and securely tight-
en the chain brake nuts with the bar tool.
S Recheck chain tension.
Chain Brake Nuts
WARNING: If the saw is operated
with a loose chain, the chain could jump off the guide bar and result in serious injury.
WARNING: Mufflerisvery hotduring
and after use. Do not touch themuffleroral­low combustible material such as dry grass or fuel to do so.
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OPERATING YOUR UNIT
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
informationinthe safety rules before yoube­gin.Ifyoudonot understand thesafetyrules, do not attempt to fuel your unit. Contact an authorized service dealer.
BAR AND CHAIN LUBRICATION
The bar and chain require continuous lubri­cation. Lubrication is provided by the auto­matic oiler system when the oil tank is kept filled. Lack of oil will quickly ruin the bar and chain. T oo little oil will cause overheating shown by smoke coming from the chain and/ or discoloration of the bar. Only use Bar and Chain Oil for bar andchain lubrication.
Oil Cap
Fuel mix cap
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling. This engine is certified to operate on unleaded gasoline. Before operation, gasoline must be mixed with a good quality 2-cycle air-cooled engine oil designed to be mixed at a ratio of 40:1. A 40:1 ratio is obtained by mixing 0,125 liter of oil with 5 liters of unleaded gasoline. DO NOT USE automotive or boat oil. These oils will cause engine damage. When mixing fuel follow the instructions printed on the container. Always read and follow the safety rules relating to fuel before fueling your unit.
IMPORTANT
Experienceindicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. T o avoid engine problems, empty the fuel system before storage for 30 days or longer.Drain the gas tank, start the en­gine and let it run until the fuel lines and carbu­retor are empty. Use fresh fuel next season. Never use engine or carburetor cleaner prod­ucts in the fuel tank or permanent damagemay occur.
CHAIN BRAKE
Ensure chain brake is disengaged by pulling the front hand guard back toward the front han­dle as far as possible. The chain brake must be disengaged before cutting with the saw.
WARNING: The chain must not
move when the engine runs at idle speed. If the chain moves at idle speed refer to CAR­BURETOR ADJUSTMENT within this
manual. Avoid contact with the muffler.Ahot muffler can cause serious burns. To stop the engine, move the ON/STOP switch to the STOP position. To start the engine, hold the saw firmly on the ground as illustrated below. Make sure the chain is free to turn without contacting any object.
Hold saw firmly while pulling starter rope.
Use only 40 --- 45 cm o
f
rope per pull.
IMPORTANT POINTS TO REMEMBER
Whenpullingthestarter rope, do not use the full extent of therope as this can cause the rope to break. Do not let starter rope snap back. Hold the handle and let the rope rewind slowly. For cold weather starting, start the unit at full choke; allow the engine to warm up before squeezing the throttle trigger.
NOTE:Donotcut material with thechoke/fast
idle lever at the FULL CHOKE position.
STARTING A COLD ENGINE (or a warm engine after running out of fuel)
NOTE
:Inthefollowingsteps,whenthecho-
ke/fast idle lever is pulled out to the full ex­tent, the correct throttle setting for starting is set automatically.
ON/STOP SWITCH
ON
STOP
(SIDE VIEW)
1. Move ON/STOP switch to the ON posi­tion.
2. Pull out choke/fast idle to the full extent (to the FULL CHOKE position).
3. Slowly press primer bulb 6 times.
4. Pull the starter rope sharply 5 times with your right hand. Then, proceed to the next step.
NOTE: If the engine sounds as if it is trying
to start before the 5th pull, stop pulling and immediately proceed to the next step.
5. Push the choke/fast idle lever in to the HALF CHOKE position.
OFF HALF
CHOKE/FAST IDLE LEVER
Choke/ fast idle lever
(SIDE VIEW)
FULL
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6. Pull the starter rope sharply with your right hand until the engine starts.
7. Allow the engine torunforapproximately 30seconds. Then, squeeze andrelease throttletriggerto allow engineto return to idle speed.
STARTING A WARM ENGINE
1. Move ON/STOP switch to the ON posi­tion.
2. Pull the choke/fast idle lever out to the HALF CHOKE position.
3. Slowly press the primer bulb 6 times.
4. Pull the starter rope sharply with your right hand until the engine starts.
5. Squeeze and release throttle trigger to allow engine to return to idle speed.
DIFFICULT STARTING (or starting a flooded engine)
The engine may be flooded with too much fuel if it has not started after 10 pulls. Flooded engines can be cleared of excess fuel by pushing the choke/fast idle lever in completely (to the OFF CHOKE position) and then following the warm engine starting procedure listed above. Ensure the ON/ STOP switch is in the ON position. Startingcould require pulling the starter rope handle many times depending on how badly the unit is flooded. If engine fails to start, re­fer to the TROUBLESHOOTING TABLE.
CHAIN BRAKE
WARNING: If the brakebandisworn
too thin it may break when the chain brakeis triggered. With a broken brake band, the chainbrake will notstopthechain.Thechain brake should be replaced by an authorized servicedealer if any partis worn to lessthan 0,02(0,5 mm) thick. Repairs on a chain brake should be madeby an authorized ser­vicedealer.Takeyour unittothe place ofpur­chase if purchased from a servicing dealer, or to the nearest authorized master service dealer. S This saw is equipped with a chain brake.
The brake is designed to stop the chain if kickbackoccurs.
S The inertia activated chain brake is acti-
vated if the front hand guardis pushed for­ward, either manually or by centrifugal force.
S Ifthebrakeisalready activated,itis disen-
gagedbypullingthe front hand guard back toward the front handle as far as possible.
S Whencuttingwiththesaw,thechainbrake
must be disengaged.
Disengaged
Engaged
Braking function control
CAUTION:
The chain brake must be checked several times daily. The engine mustberunning when performing thisproce­dure. This istheonly instance when the saw should be placed on the ground with the en­gine running. Place the saw on firm ground. Grip the rear handlewith your righthand andthefronthan­dle with your left hand. Apply full throttle by fully depressing the throttle trigger. Activate the chain brake by turning your left wrist against the hand guard without releasing your grip around the front handle. The chain should stop immediately.
Inertia activating function control
WARNING: Whenperformingthe fol-
lowingprocedure, theenginemustbeturned off. Grip the rear handle with yourrighthandand the front handle with your left hand. Hold the chain saw approximately 14” (35 cm) above a stump or other wooden surface. Release your grip on the front handle and use the weight of the saw to let the top of the guide bar fall forward and contact the stump. When the tip of the bar hits the stump, the brake should activate.
CUTTING METHODS
IMPORTANT POINTS
S Check chain tension before first use and af-
ter 1 minute of operation. See CHAIN TEN­SION in the ASSEMBLY section.
S Cut wood only. Do not cut metal, plastics,
masonry, non-wood building materials, etc.
S Stop the saw if the chain strikes a foreign
object. Inspectthesawandrepair parts as necessary.
S Keepthe chainoutof dirtandsand. Even a
smallamountofdirt will quickly dullachain and increase the possibility of kickback.
S Practice cutting a few small logs using the
following techniques to get the “feel” of us­ing your saw before you begin a major sawing operation.
S Squeeze the throttle trigger and allow the
engine to reach full speed before cutting.
S Begin cutting with the saw frame
against the log.
S Keep the engine at full speed the entire
time you are cutting.
S Allow thechainto cutforyou.Exertonly
light downward pressure.
S Release the throttle trigger as soon as
the cut is completed, allowing the en­gine to idle. If you run the saw at full throttlewithoutacuttingload,unneces­sary wear can occur.
S To avoid losing control when cut is com-
plete, do not put pressure on saw at end of cut.
S Stoptheenginebeforesetting the saw down.
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TREE FELLING TECHNIQUES
WARNING: Donotcutnearbuildings
or electrical wires if you do not know the di­rection of tree fall, at night since you will not be able to see well, or during bad weather such as rain, snow, or strong winds.as fall is unpredictable. Carefully plan your sawing operation in ad­vance. You need a clear area all around the tree so youcan have secure footing. Check for broken or dead branches which can fall on you causing serious injury. Natural conditions that can cause a tree to fall in a particular direction include:
S The wind direction and speed. S The lean of the tree. The lean of a tree
might not be apparent due to uneven or slopingterrain. Use aplumborlevel tode­termine the direction of tree lean.
S Weight and branches on one side. S Surrounding trees and obstacles.
Look for decay and rot. If the trunk is rotted, it can snap and fall toward the operator. Make sure there is enough room for the tree to fall. Maintain a distance of
2-1/2 tree lengths
from the nearest person or other objects. En­gine noise can drown out a warning call. Remove dirt, stones, loose bark, nails, staples, and wire from the tree where cuts are to be made.
Direction of Fall
45_
Plan a clear retreat path
FELLING LARGE TREES
(15cmindiameterorlarger)
The notch method is used to fell large trees. Anotchiscut onthesideofthe treeinthede­sired direction of fall. After a felling cut is made on the opposite side of tree, the tree will tend to fall into the notch.
NOTCH CUT AND FELLING THE TREE
S Make notch cut by cutting the top of the
notch first. Cut through
1/3 of the diameter
ofthe tree. Nextcomplete thenotchbycut­ting the bottom of the notch. See illustra­tion. Once the notch is cut remove the notch of wood from the tree.
Notch
First cut
Second cut
Final cut here. 5 cm above center of notch.
5cm
5cm
S After removing the wood from the notch,
make the felling cut on the opposite side of thenotch. This is done by making a cutabout two inches higher than the center of the notch. This will leave enough uncut wood between the felling cut and the notch to form a hinge. This hinge will help prevent the tree from falling in the wrong direction.
Opening of felling cut
Closing of notch
Hinge holds tree on stump and helps control fall
NOTE: Before felling cut is complete, use
wedges to open the cut when necessary to controlthedirectionoffall. Toavoidkickback or chain damage, use wood or plastic wedges, but never steel or iron wedges. S Bealerttosignsthatthetreeisreadytofall:
cracking sounds, widening of the felling cut, or movement in the upper branches.
S As tree starts to fall, stop saw,put it down,
and get away quickly on your planned re­treat path.
S DO NOT cut down a partially fallen tree with
your saw. Be extremely cautious with par­tially fallen trees that may be poorly sup­ported. When a tree doesn’t fall completely, set the saw aside and pull down the treewith a cable winch, block and tackle, or tractor.
CUTTING A FALLEN TREE
(BUCKING)
Bucking is the term used for cutting a fallen tree to the desired log length.
WARNING: Do not stand on the log
being cut. Any portion can roll causing loss of footing and control. Do not stand downhill of the log being cut.
Important points
S Cut only one log at a time. S Cut shattered wood very carefully; sharp
piecesofwood could beflungtowardoper­ator.
S Use a sawhorse to cut small logs. Never
allow another person to hold the log while cuttingandneverholdthelog with yourleg or foot.
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S Do not cut in an area where logs, limbs,
and roots are tangled. Drag the logs into a clear area before cutting by pulling out ex­posed and cleared logs first.
TYPES OF CUTTING USED FOR BUCKING
WARNING: If saw becomes pinched
or hung in a log, don’t try to force it out. You can lose control of the saw resulting ininjury and/or damage to the saw. Stop the saw, drive a wedge of plastic or wood into the cut untilthesawcanberemovedeasily. Restart thesawandcarefully reenter the cut. Do not attemptto restart your saw whenitispinched or hung in a log.
Turn s a w OFF and use a plastic or wooden wedge to force cut open.
Overcutting begins onthetop side ofthelog with the saw against the log. When overcut­ting use light downward pressure.
Overcutting
Undercutting
Undercuttinginvolvescutting on theunder­sideofthelog with top of saw against the log. When undercutting use light upward pres­sure. Hold saw firmly and maintain control. The saw will tend to push back toward you.
WARNING: Never turn saw upside
down to undercut. The saw cannot be con­trolled in this position.
Second cut
First cut on pressure side of log
First cut on pressure side of log
Second cut
BUCKING WITHOUT A SUPPORT
S Overcut through 1/3 of the diameter of the
log.
S Roll the log over and finish with a second
overcut.
S Give special attention to logs under strain
to prevent the saw from pinching. Make the first cut on the pressure side to relieve the stress on the log.
BUCKING USING A LOG OR SUP­PORT STAND
S Remember your first cut is always on the
pressure side of the log.
S Your first cut should extend
1/3 of the
diameter of the log.
S Finish with your second cut.
1stCut
2
nd
Cut
Usingalogforsupport
2ndCut
1
st
Cut
1stCut
2
nd
Cut
Using a support stand
1stCut
2
nd
Cut
LIMBING AND PRUNING
WARNING: Be alert for and guard
against kickback. Do not allow the moving chain to contact any other branched or objects at the nose of the guide bar when limbing or pruning. Allowing such contact can result in serious injury.
WARNING: Neverclimbintoatreeto
limb or prune. Do not stand on ladders, plat­forms, a log, or in any position which cancause you to lose your balance or control of the saw.
IMPORTANT POINTS
S Watch out for springpoles. Use extreme
caution when cutting small size limbs. Slen­der material may catch the saw chain andbe whipped toward you or pull you off balance.
S Be alert for springback. W atch out for
branches that are bent or under pressure. Avoid being struck by the branch or the saw when the tension in the wood fibers is released.
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S Keep a clear work area. Frequently clear
branches out of the way to avoid tripping over them.
LIMBING
S Always limba treeafteritis cut down. Only
then can limbing be done safely and prop­erly.
S Leave the larger limbs underneath the
felled tree to supportthe tree as you work.
S Start at baseofthe felled tree and work to-
ward the top, cutting branches and limbs. Remove small limbs with one cut.
S Keep the tree between you and the chain
as much as possible.
S Remove larger, supporting branches with
thecuttingtechniquesdescribed inBUCK­ING WITHOUT A SUPPORT.
S Always use an overcut to cut small and
freely hanging limbs. Undercutting could cause limbs to fall and pinch saw.
PRUNING
WARNING: Limit pruning to limbs
shoulder height or below. Do not cut if branches are higher than your shoulder.Get a professional to do the job. S Make your fist cut
1/3 of the way through
the bottom of the limb.
S Nextmakea 2ndcutall the way through
the limb. Then cut a third overcut leaving
a1to2inchcollarfromthetrunkofthetree.
First cut
Second cut
Third cut
Collar
Pruning technique
SERVICE AND ADJUSTMENTS
WARNING: Disconnect the spark
plugbeforeperforming maintenance, except for carburetor adjustments. We recommend all service and adjustments not listed in this manual be performed by an Authorized Service Dealer.
MAINTENANCE SCHEDULE
Check:
Fuel mixture level Before each use....
Bar lubrication Before each use.......
Chain tension Before each use.......
Chain sharpness Before each use....
For damaged parts Before each use..
For loose caps Before each use......
For loose fasteners Before each use...
For loose parts Before each use......
Inspect and Clean:
Bar Before each use................
Complete saw After each use.......
Air filter Every 5 hours*.............
Chain brake Every 5 hours*........
Spark arresting screen
and muffler Every 25 hours*.........
Replace spark plug Yearly. Replace fuel filter Yea r l y...
*HoursofOperation
AIR FILTER
CAUTION: Do not clean filter in gaso-
line or other flammable solvent to avoid creating a fire hazard or producing harmful evaporative emissions.
Cleaning the air filter:
A dirty air filter decreases engine perform­ance and increases fuel consumption and harmful emissions.Always clean after every 5 hours of operation.
1. Clean thecover and the area around it to keep dirt and sawdust from falling into the carburetor chamber when the cover is removed.
2. Remove the parts as illustrated below.
3. Wash the filter in soap andwater. Rinse in clean cool water. Air dry completely before reinstalling.
4. Add a few drops of oil to the filter; squeeze filter to distribute oil.
5. Reinstall parts.
Air Filter
Cylinder Cover Screws
Cylinder Cover
BAR MAINTENANCE
If your saw cuts to one side, hasto beforced throughthecut,orbeenrunwithanimproper amount of bar lubrication it may be neces­sary toservice yourbar. Awornbar will dam­age your chain and make cutting difficult. After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole. To maintain guide bar: S Move ON/STOP switch to the STOP posi-
tion.
S Loosen and remove chain brake nuts and
chain brake. Remove bar and chain from saw.
S Clean the oil holes and bar groove after each
5 hours of operation.
Remove Sawdust From
Guide Bar Groove
Oil Holes
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S Burring of guide bar rails is a normal
process of rail wear. Remove these burrs with a flat file.
S Whenrailtopis uneven,useaflatfileto re-
store square edges and sides.
Correct GrooveWorn Groove
File Rail Edges
and Sides
Square
Replace guide bar when the groove is worn, the guide bar is bent or cracked, or when excess heating or burring of the rails occurs. If replacement is necessary, use only the guide barspecifiedforyour saw in the repair parts list or on the decal located on the chain saw.
SPARK PLUG
The spark plug should be replaced each year to ensure the engine starts easier and runs better. Ignition timing is fixed and non­adjustable.
1. Loosen 3 screws on cylinder cover.
2. Remove the cylinder cover.
3. Pull off the spark plug boot.
4. Remove spark plug from cylinder and discard.
5. Replace with Champion RCJ--7Y spark plug and tighten securely with a 19 mm socket wrench. Spark plug gap should be 0,5 mm.
6. Reinstall the spark plug boot.
7. Reinstall the cylinder cover and 3 screws. Tighten securely.
Screws
Spark
Plug Boot
Spark
Plug
Cylinder
Cover
CHAIN SHARPENING
Chain sharpening is a complicated task that requires special tools. We recommend that you refer chain sharpening to a professional chain sharpener.
CARBURETOR ADJUSTMENT
WARNING: The chain will be moving
during most of this procedure. Wear your pro­tective equipment and observe all safety pre­cautions. The chain must not move at idle speed.
The carburetor has been carefully set at the factory. Adjustments may be necessary if you notice any of the following conditions: S Chain moves at idle. See IDLE SPEED--T
adjusting procedure.
S Saw will not idle.See IDLE SPEED--T ad-
justing procedure.
Idle Speed-- T
Allow engine to idle. If the chain moves, idle istoofast. Ifthe enginestalls, idleistooslow. Adjust speed until engine runs without chain movement (idle too fast) or stalling (idle too slow). The idle speed screw is located inthe area above the primer bulb and is labeled T. S Turn idle speed screw (T) clockwise to in-
crease engine speed.
S Turn idle speed screw (T) counterclock-
wise to decrease engine speed.
STORAGE
WARNING: Stop engine and allow to
cool, and secure the unit before storing or transporting in a vehicle. Store unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. Storeunitwithallguards in place. Position so that any sharp object cannot accidentally cause injury to passersby. Store the unit out of reach of children. S Before storing, drain all fuel from the unit.
Start engine and allow to run until it stops.
S Clean the unit before storing. Pay particu-
lar attention to the air intake area, keeping it free of debris. Use a mild detergent and sponge to clean the plastic surfaces.
S Donot store theunitorfuel inaclosedarea
where fuel vapors can reach sparks or an openflamefromhotwater heaters,electric motors or switches, furnaces, etc.
S Store in a dry area out of the reach of chil-
dren.
CAUTION: It is important to prevent
gum deposits from forming in essential fuel system parts such as the carburetor, fuel fil­ter,fuelhose, or fuel tank during storage. Al­cohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to fuel mixture separation and formationofacidsduringstorage. Acidicgas can damage the engine.
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TROUBLE CAUSE REMEDY
Engine will not start or will run only a few seconds after starting.
1. Ignition switch off.
2. Engine flooded.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching carburetor.
1. Move ignition switch to ON.
2. See “Difficult Starting” in Operation Section.
3. Fill tank with correct fuel mixture.
4. Install new spark plug.
5. Check for dirty fuel filter; replace. Check for kinked or split fuel line; repair or replace.
Engine will not idle properly.
1. Idle speed requires adjustment.
2. Carburetor requires
adjustment.
1. See “Carburetor Adjustment” in the Service and Adjustments Section.
2. Contact an authorized service dealer.
1. Air filter dirty.
2. Spark plug fouled.
3. Chain brake engaged.
4. Carburetor requires adjustment.
Engine will not accelerate, lacks power, or dies under a load.
1. Clean or replace air filter.
2. Clean or replace plug and regap.
3. Disengage chain brake.
4. Contact an authorized service dealer.
Engine smokes excessively.
1. Toomuch oil mixed with gasoline.
1. Empty fuel tank and refill with correct fuel mixture.
WARNING: Always stop unit and disconnect spark plug before performing all of
therecommendedremediesbelow except remedies thatrequire operation of the unit.
TROUBLESHOOTING TABLE
Chain moves at idle speed.
1. Idle speed requires adjustment.
2. Clutch requires repair.
1. See “Carburetor Adjustment” in the Service and Adjustments Section.
2. Contact an authorized service dealer.
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TECHNICAL DATA SHEET
Engine Formula 400 CHROME
Cylinder volume, cm
3
40 Stroke, mm 32 Idle speed, rpm 3,000 Recommended max. speed, unloaded, rpm 13,000 Power, kW 1,7
Ignition system
Manufacturer Walbro Type of ignition system CD Spark plug Champion Electrode gap, mm 0,5
Fuel and lubrication system
Manufacturer Walbro Carburetor type WT--662 Fuel capacity, litre 0,38 Oil pump capacity at 8500 rpm, ml/min 4 -- 8 Oil capacity, litre 0,2 Type of oil pump Automatic
Weight
Without bar and chain, kg 4,7
BAR CHAIN
Length Pitch Max Inches Inches Tip Radius
16 0,375 7T Oregon 91VJ 16 0,375 7T Oregon
91VG
Noise levels Formula 400 CHROME
Equivalent (see note 1) noise pressure level at operator’s ear, measured according to relevant international standards, dB(A) 97 Equivalent (see note 1) noise power level, measured according to relevant international standards, dB(A) 106
Vibration levels
(see note 2) Front handle, m/s
2
5,5
Rear handle, m/s
2
8,5
Chain/bar
Standard bar length, in/cm 16/41 Recommended bar lengths, in/cm 16/41 Usable cutting length, in/cm 15,5/40 Chain speed at maximum power, m/sec 19 Pitch, inches 0,375 Thickness of drive link, mm 1,27 No. of teeth on drive sprocket 6
Note1: Equivalent noiselevel is, according to ISO 22868, calculated as the time--weighted energy total for noise levels under various working conditions with the following time dis­tribution, 1/3 idle, 1/3 full load, 1/3 full speed.
Note2: Equivalent vibrationlevel is,according toISO22867,calculated as the time--weighted energy total for vibration levels under various working conditions with the following time dis­tribution: 1/3 idle, 1/3 full load, 1/3 full speed.
0,375
85° 30°
0°
16/41:56
0,050/1,3 5/32 / 4,0 0,025/0,65
91VJ
in/cm :dl
91VG
0,375
0,050/1,3
5/32 / 4,0
85°
30°
0° 0,025/0,65 16/41:56
ADDRESS: Husqvarna Outdoor Products Italia S.p.A.
Via Como 72 Valmadrera, Lecco ITALY I--23868
Page 48
Husqvarna Outdoor Products Italia S.p.A.
Via Como 72
Valmadrera, Lecco
ITALY I--23868
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