IMPORTANT INFORMATION: Please read these instructions carefully
and make sure you understand them before using this unit. Retai n these
instructions for future reference.
545123725 Rev. 2 1/31/07 BRW
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98/37/EC
ISO 11681--1:2004, EN ISO 12100-- 1:2003, EN ISO 12100--2:2003, CISPR 12.
ISO 22868
22867
91VJ
91VG
16
16
0,375 0,050/1,3
0,050/1,30,375
0,375
5/32
4,0
5/32
4,0
85°30°
7T
7T0,375
0°
0°30°85°
Oregon 91VJ
Oregon 91VG
0,025/0,65
0,025/0,65
16/41:56
16/41:56
2006
Husqvarna Outdoor Products Italia S.p.A.
ViaComo72
Valmadrera,Lecco
ITALY I--23868
Page 34
IDENTIFICATION (WHAT IS WHAT?)
Chain
Adjustment T o ol
(Bar Tool)
Chain
Bumper
Spike
Throttle
Lockout
Rear
Handle
Throttle
Choke/
Trigger
Fast Idle
Lever
Front Hand Guard
Muffler
Bar Oil Fill Cap
Cylinder Cover
Chain
Brake
Chain
Catcher
Front Handle
Starter
Housing
Adjusting
Screw
Chain Brake Nuts
Fuel Mix Fill Cap
Starter Rope
Guide Bar
IDENTIFICATION OF SYMBOLS
Idle Speed Screw
ON/STOP
Switch
Primer Bulb
Chain
Direction
of Travel
Bar
Sprocket
Hole
WARNING!This chain
saw can be dangerous! Careless orimproper use cancause
serious or even fatal injury.
Always wear appropriate ear
protection, eye protection
and head protection.
Always use two hands when operating the chain saw.
WARNING! Contactingthe guide bar tip with any object
should be avoided; tip contact may cause the guide bar to
movesuddenlyupwardand backward,whichmay causeserious injury.
Read and understand the
instruction manual before
using the chain saw.
Sound power level
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Page 35
Starting Reminder
IDENTIFICATION OF SYMBOLS
Move ON/STOP switch to
the ON position.
Slowly press primer bulb
6times.
Pull choke/fast idle lever
out to the full extent (to
the FULL CHOKE position).
SAFETY RULES
WARNING:Alwaysdisconnect
spark plug wire and place wire where it cannot contact spark plug to prevent accidental
starting when setting up, transporting, adjusting or making repairs except carburetor
adjustments.
Because a chain saw is a high-speedwoodcutting tool, special safety precautions must
be observed to reduce the risk of accidents.
Careless or improper use of this tool can
cause serious injury.
PLAN AHEAD
S Read this manual carefully until you com-
pletely understand and canfollowall safet y
rules, precautions, and operating instructions before attempting to use the unit.
S Restrict the use of your saw to adult users
who understand and can follow safety rules,
precautions, and operating instructions
found in this manual.
Hearing
Protection
Snug
Fitting
Clothing
Safety
Shoes
S Wear protective gear. Always use steel-toed
safety footwear with non-slip soles; snug-fitting clothing; heavy-duty, non-slip gloves;
eye protection such as non-fogging, vented
goggles or face screen; an approved safety
hard hat; and sound barriers (ear plugs or
Safety Hat
Eye
Protection
Heavy Duty
Gloves
Safety Chaps
Pull the starter rope
sharply 5 times with your
right hand.
Push the choke/fast idle
lever in to the HALF
CHOKE position.
Pull the starter rope sharply
with your right hand until
the engine starts.
mufflers) to protect your hearing. Regular
users should have hearing checked regularly as chain saw noise can damage hearing.
Secure hair above shoulder length.
S Keep all parts of your body away from the
chain when the engine is running.
S Keep children, bystanders, and animals a
minimum of 10 Meters away from the work
area. Donot allow other people or animals to
be near the chain saw when starting or operating the chain saw.
S Do not handle or operate a chain saw when
you are fatigued, ill, or upset, or if you have
taken alcohol, drugs, or medication. You
must be in good physical condition and mentally alert. Chain saw work is strenuous. If
you have any condition that might be aggravated by strenuous work, check with your
doctor before operating a chain saw.
S Carefully planyoursawingoperationinad-
vance. Donotstartcutting untilyouhavea
clear work area, securefooting,and, ifyou
are felling trees, a planned retreat path.
OPERATE YOUR SAW SAFELY
S Donotoperatea chainsaw with one hand.
Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation.
A chain saw is intended for two-handed use.
S Operate the chain saw only in a well-venti-
lated outdoor area.
S Donotoperate saw from aladder orin atree,
unless you are specifically trained to do so.
S Make sure the chain will not make contact
with any object while starting the engine.
Never try to start the saw when the guide bar
is in a cut.
S Do not put pressure on the saw at the end of
the cut. Applying pressure can cause you to
lose control when the cut is completed.
S Stop the engine before setting the saw
down.
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S Do not operate a chain saw that is dam-
aged, improperly adjusted, or not completely and securely assembled. Always
replace bar, chain, hand guard, or chain
brake immediately ifit becomes damaged,
broken or is otherwise removed.
S With the engine stopped, hand carry the
chain saw with the muffler away from your
body, and the guide bar and chain to the
rear, preferably covered with a scabbard.
MAINTAIN YOUR SAW IN GOOD
WORKING ORDER
S Have all chain saw service performed by a
qualified service dealer with the exception of
the items listed in the maintenance section of
this manual. For example, if improper tools
are used to remove or hold the flywheel
when servicing the clutch, structural damage
to the flywheel can occur and cause the flywheel to burst.
S Make certain the saw chain stops moving
when the throttle trigger is released. For
correction, refer to CARBURETOR ADJUSTMENTS.
S Never modify your saw in any way. Use
only attachments supplied or specifically
recommended by the manufacturer.
S Keepthehandles dry,clean, andfree ofoil
or fuel mixture.
S Keep fuel and oil caps, screws, and fas-
teners securely tightened.
S Use only PartnerRaccessories and re-
placement parts as recommended.
HANDLE FUEL WITH CAUTION
S Do not smoke while handling fuel or while
operating the saw.
S Eliminate all sources of sparks or flame in
the areas where fuel is mixed or poured.
Thereshouldbeno smoking, openflames,
orworkthatcouldcausesparks. Allow engine to cool before refueling.
S Mix and pour fuel in an outdoor area on bare
ground; store fuel in a cool, dry, well ventilated place; and use an approved, marked
container for all fuel purposes. Wipe up all
fuel spills before starting saw.
S Moveat least 10 feet (3 meters) from fuel-
ing site before starting engine.
S Turn the engine off and let saw cool in a
non-combustible area, not on dry leaves,
straw, paper, etc. Slowly remove fuel cap
and refuel unit.
S Storetheunitandfuel inanarea where fuel
vapors cannot reach sparks or open
flamesfrom water heaters, electric motors
or switches, furnaces, etc.
KICKBACK
WARNING: Avoid kickback which
can result in serious injury. Kickback is the
backward, upwardorsuddenforwardmotion
of the guide bar occurring when the saw
chainneartheupper tip of theguidebar contacts any object such as a log or branch, or
when the wood closes in and pinches the
saw chain inthecut.Contactinga foreign object in the wood can also result in loss of
chain saw control.
S Rotational Kickback canoccur whenthe
moving chain contacts an objectattheupper tip of the guide bar. This contact can
cause the chain to dig into the object,
which stops the chain for an instant. The
result is a lightning fast, reverse reaction
which kicks the guide bar up and back toward the operator.
S Pinch-Kickback can occur when the the
wood closes in and pinches the moving
saw chain in the cut along the top of the
guide bar and the saw chain is suddenly
stopped. This sudden stopping of the
chain results in a reversal of the chain
force used to cut wood and causes the
sawtomove inthe opposite direction ofthe
chain rotation. The saw is driven straight
back toward the operator.
S Pull-In can occur when the moving chain
contacts a foreign object in the wood in the
cut along the bottom of the guide bar and the
saw chain is suddenly stopped. This sudden
stopping pulls the saw forward and away
from the operator and could easily cause the
operator to lose control of the saw.
Avoid Pinch--Kickback:
S Be extremely aware of situations or obstruc-
tions that can cause material to pinch the top
of or otherwise stop the chain.
S Do not cut more than one log at a time.
S Do not twist the saw as the bar is with-
drawn from an undercut when bucking.
Avoid Pull--In:
S Always begin cutting with the engine at full
speed and the saw housing against wood.
S Use wedges made of plastic or wood.
Never use metal to hold the cut open.
Kickback Path
Avoid obstructions
Clear the working area
REDUCETHECHANCEOF
KICKBACK
S Recognize that kickback can happen.
With a basic understanding of kickback,
you can reduce the element of surprise
which contributes to accidents.
S Never let themovingchaincontact anyob-
ject at the tip of the guide bar.
S Keep the working area free from obstruc-
tions such as other trees, branches, rocks,
fences, stumps, etc. Eliminate or avoid any
obstruction that your saw chain could hit
while you are cutting through a particular log
or branch.
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Page 37
S Keep your saw chain sharp and properly
tensioned. A looseordullchain can increase
the chance of kickback occurring. Follow
manufacturer’s chain sharpening and maintenance instructions. Check tension atregular intervals with the engine stopped, never
with the engine running. Make sure the bar
clamp nuts are securely tightened after tensioning the chain.
S Beginandcontinue cutting at full speed. If
the chain is moving at a slower speed,
there is greater chance of kickback occurring.
S Cut one log at a time.
S Use extreme caution when re-entering a
previous cut.
S Do not attempt cuts starting with the tip of
the bar (plunge cuts).
S Watch for shifting logs or other forces that
could close a cut and pinch or fall into chain.
S Use the Reduced--Kickback Guide Bar
and Low--Kickback Chain specified for
your saw.
MAINTAIN CONTROL
Stand to the left of
the saw
Never reverse
hand positions
S Stand slightly to the left side of the saw to
keep your body from being in a direct line
with the cutting chain.
S Do not overreach. You could be drawn or
thrown off balance and lose control of the
saw.
S Donotcutaboveshoulderheight. It isdiffi-
cult to maintain control of saw above
shoulder height.
KICKBACK SAFETY FEATURES
WARNING: The following features are
included onyour saw to help reduce thehazard
of kickback; however, such features will not totally eliminate this dangerous reaction. As a
chain saw user, do not rely only on safety devices. You must follow all safety precautions,
instructions, and maintenance in this manualto
help avoid kickback and other forces which
can result in serious injury.
S Reduced--Kickback Guide Bar, designed
withasmallradiustipwhichreducesthesize
ofthekickback danger zone on the bartip. A
Reduced--Kickback Guide Bar has been
demonstrated to significantly reduce the
number and seriousness of kickbacks.
Reduced Kickback Symmetrical Guide Bar
Small Radius Tip
Symmetrical Guide Bar
Elbow locked
Thumb on underside of
handlebar
S Keepagood, firm griponthesaw with both
hands when the engine is running and
don’tlet go. A firmgripwillhelp you reduce
kickback and maintain control of the saw.
Keep the fingers of your left hand encircling and your left thumb under the front
handlebar. Keep your right hand completely around the rear handle whether
your arerighthandedor left handed. Keep
your left arm straight with the elbow
locked.
S Position your lefthandonthefronthandle-
bar so it is in a straight line with your right
hand on the rear handle when making
bucking cuts. Never reverse right and left
hand positions for any type of cutting.
S Standwithyour weight evenly balanced on
both feet.
S Low- -Kickback Chain, designed with a con-
toured depth gauge and guard link which deflect kickback forceandallowwood to gradually ride into the cutter.
Low-Kickback Chain
S Handguard, designed to reduce the chance
of your left hand contacting the chain if your
hand slips off the front handlebar.
S Position of front and rear handlebars, de-
signed with distance between handles and
“in-line” with each other. The spread and “inline” position of the hands provided by this
design work together to give balance and resistance in controlling the pivot of the saw
back toward the operator if kickback occurs.
WARNING: DO NOT REL Y UPON
ANY OF THE DEVICES BUILT INTO YOUR
SAW . YOU SHOULD USE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK. Reduced--kickback guide bars and
low- -kickback saw chains reduce the chance
Contoured Depth Gauge
Large Radius Tip
Elongated Guard Link
Deflects Kickback
Force And Allows
Wood ToGradually
Ride Into Cutter
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Page 38
and magnitude of kickback and are recommended. Your saw has a low kickback chain
and bar as original equipment. Repairs on a
chain brake should be made by an authorized
servicing dealer. Take your unit to the place of
purchase if purchased from a servicing dealer,
or to the nearest authorized master service
dealer.
S Tipcontact in some casesmay cause a light-
ning fast reverse REACTION, kicking the
guide bar up and back toward the operator.
S Pinching the saw chain along the top of the
guide bar may push the guide bar rapidly
back toward the operator.
S Either of these reactions may cause you to
lose control of the saw which could result in
serious injury. Do not rely exclusively upon
the safety devices built into your saw.
CHAIN BRAKE
S Chainbrake,designedtostopthechainin
the eventof kickback.
WARNING: Your chain saw is
equipped with a chain brake that is designed to
stop the chain immediately if you get a kick-
ASSEMBL Y
Protective gloves (not provided) should be
worn during assembly.
ATTACHING THE BU MP ER
SPIKE
The bumper spike may be used as a pivot
when making a cut.
1. Loosen and remove thechain brakenuts
and the chain brake from the saw.
2. Attach the bumper spike with the two
screws as illustrated.
ATTACHING THE BAR & CHAIN (If
not already attached)
WARNING: Recheck each assem-
blystep ifthesawisreceived assembled. Always wear gloves when handling the chain.
The chain is sharp and can cut you even
when it is not moving!
1. Loosen and remove thechain brakenuts
and the chain brake from the saw.
2. Remove the plastic shipping spacer (if
present).
back.The chainbrake reducestheriskofaccidents, but only you can prevent them. DO NOT
ASSUME THAT THE CHAIN BRAKE WILL
PROTECTYOU IN THE EVENT OF A KICKBACK.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
dam age in the fingers, hands, and joints of
people prone to circulation disorders or
abnormal swellings. Prolonged use in cold
weather has been linked to blood vessel
damage in otherwise healthy people. If
symptoms occur such as numbness, pain,
loss of strength, change in skin color or
texture, or loss of feeling in the fingers,
hands, or joints, discontinue the use of this
tool and seek medical attention. An
anti-vibrationsystemdoesnot guarantee the
avoidance of these problems. Users who
operate power tools on a continual and
regular basis must monitor closely their
physical condition and the condition of this
tool.
Chain
Brake
3. An adjusting pin and screw is used to adjust the tension of the chain. It is very important when assembling the bar, that the
pin located on the adjusting screw aligns
intoaholein thebar.Turning the screw will
move the adjustment pin up and down the
screw. Locate this adjustment before you
begin mounting the bar onto the saw. See
illustration below.
Adjustment located on Chain Brake
4. Turn the adjusting screw by hand counterclockwise until the adjusting pin just
touches the stop. This should allow the
pin to be near the correct position.
5. Slide guide bar behind clutch drum until
guide bar stops against clutch drum
sprocket.
Clutch Drum
Chain Brake
Nuts
Inside view of
Chain Brake
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6. Carefully remove the chain from the package. Hold chain with the drive links as
shown.
CUTTERS MUST FACE IN
DIIRECTION OF ROTA TION
Cutters
Mount the Bar
Tip of
Bar
Depth Gauge
Drive Links
Checking the tension:
Use the screwdriver end of the chain adjustmenttool(bartool)tomovethechainaround
the bar. If the chain does not rotate, it is too
tight.If too loose, the chain willsag belowthe
bar.
Chain Brake Nuts
Adjusting the tension:
Chain tension is very important. Chain
stretches during use. This is especially true
during the first few times you use your saw.
Always check chain tension each time you
use and refuel your saw. Youcan adjust the
chain tension by loosening the chain brake
nuts and turning the adjusting screw 1/4 of a
turn while lifting up on the bar.
S Ifchainis tootight,turnadjusting screw1/4
turn counterclockwise.
S If chain is too loose, turn adjusting screw
1/4 turn clockwise.
Chain Adjustment
Tool (Bar Tool)
Adjusting
Screw
Placechainontothesprocket
7. Place chain over and behind clutch, fitting
the drive links in the clutch drum sprocket.
8. Fit bottom of drive links between the
teeth in the sprocket in the nose of the
guide bar.
9. Fit chain drive links into bar groove.
10. Pull guide bar forward until chain is snug
in guide bar groove. Ensure all drive
links are in the bar groove.
11. Now, install chain brake making sure the
adjusting pin is positioned in the lower
hole intheguidebar. Remember this pin
moves the bar forward and backward as
the screw is turned.
12. Installchainbrakenutsand finger tighten
only. Once the chain is tensioned, you
will need to tighten chain brake nuts.
CHAIN TENSION (Including units
with chain already installed)
: When adjusting chain tension, make
NOTE
sure the chain brake nuts are finger tight only.
Attempting to tension the chain when the chain
brake nuts are tight can cause damage.
Chain Brake Nuts
Adjusting Screw -- 1/4 Turn
S Lift up the tip of the bar and securely tight-
en the chain brake nuts with the bar tool.
S Recheck chain tension.
Chain Brake
Nuts
WARNING: If the saw is operated
with a loose chain, the chain could jump off
the guide bar and result in serious injury.
WARNING: Mufflerisvery hot during
and after use. Do not touch the mufflerorallow combustible material such as dry grass
or fuel to do so.
Guide Bar
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Page 40
OPERATING YOUR UNIT
f
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
informationinthe safety rules before youbegin.Ifyoudonot understand thesafetyrules,
do not attempt to fuel your unit. Contact an
authorized service dealer.
BAR AND CHAIN LUBRICATION
The bar and chain require continuous lubrication. Lubrication is provided by the automatic oiler system when the oil tank is kept
filled. Lack of oil will quickly ruin the bar and
chain. Too little oil will cause overheating
shown by smoke coming from the chain and/
or discoloration of the bar.
Only use Bar and Chain Oil for bar and chain
lubrication.
Oil Cap
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on unleaded
gasoline. Before operation, gasoline must be
mixed with a good quality 2-cycle air-cooled
engine oil designed to be mixed at a ratio of
40:1. A 40:1 ratio is obtained by mixing 0,125
liter of oil with 5 liters of unleaded gasoline. DO
NOT USE automotive or boat oil. These oils
will cause engine damage. When mixing fuel
follow the instructions printed on the container.
Always read and follow the safety rules relating
to fuel before fueling your unit.
IMPORTANT
Experienceindicates thatalcohol blended fuels
(called gasohol or using ethanol or methanol)
can attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. T o avoid engine problems,
empty the fuel system before storage for 30
days or longer.Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
Never use engine or carburetor cleaner products in the fuel tank or permanent damagemay
occur.
CHAIN BRAKE
Ensure chain brake is disengaged by pulling
the front hand guard back toward the front handle as far as possible. The chain brake must
be disengaged before cutting with the saw.
WARNING: The chain must not
move when the engine runs at idle speed. If
the chain moves at idle speed refer to CARBURETOR ADJUSTMENT within this
Fuel mix ca p
manual. Avoid contact with the muffler.A hot
muffler can cause serious burns.
To stop the engine, move the ON/STOP
switch to the STOP position.
To start the engine, hold the saw firmly on
the ground as illustrated below. M ake sure
the chain is free to turn without contacting
any object.
Use only 40 --- 45 cm o
Hold saw firmly while pulling starter rope.
IMPORTANT POINTS TO REMEMBER
Whenpullingthestarter rope, do not use the full
extent of the rope as this can cause the rope to
break. Do not let starter rope snap back. Hold
the handle and let the rope rewind slowly.
For cold weather starting, start the unit at full
choke; allow the engine to warm up before
squeezing the throttle trigger.
NOTE:Do not cut material with the choke/fast
idle lever at the FULL CHOKE position.
rope per pull.
STARTING A COLD ENGINE (or a
warm engine after running out of
fuel)
:Inthefollowingsteps,whenthecho-
NOTE
ke/fast idle lever is pulled out to the full extent, the correct throttle setting for starting is
set automatically.
1. Move ON/STOP switch to the ON posi-
2. Pull out choke/fast idle to the full extent
3. Slowly press primer bulb 6 times.
4. Pull the starter rope sharply 5 times with
NOTE: If the engine sounds as if it is trying
to start before the 5th pull, stop pulling and
immediately proceed to the next step.
5. Push the choke/fast idle lever in to the
ON/STOP SWITCH
(SIDE VIEW)
ON
STOP
tion.
(to the FULL CHOKE position).
your right hand. Then, proceed to the
next step.
HALF CHOKE position.
CHOKE/FAST IDLE LEVER
(SIDE VIEW)
Choke/
fast idle lever
OFF HALF
40
FULL
Page 41
6. Pull the starter rope sharply with your
right hand until the engine starts.
7. Allow the engine torunforapproximately
30seconds. Then, squeeze and release
throttletriggerto allow engineto return to
idle speed.
STARTING A WARM ENGINE
1. Move ON/STOP switch to the ON position.
2. Pull the choke/fast idle lever out to the
HALF CHOKE position.
3. Slowly press the primer bulb 6 times.
4. Pull the starter rope sharply with your
right hand until the engine starts.
5. Squeeze and release throttle trigger to
allow engine to return to idle speed.
DIFFICULT STARTING (or starting a
flooded engine)
The engine may be flooded with too much
fuel if it has not started after 10 pulls.
Flooded engines can be cleared of excess
fuel by pushing the choke/fast idle lever in
completely (to the OFF CHOKE position)
and then following the warm engine starting
procedure listed above. Ensure the ON/
STOP switch is in the ON position.
Startingcould require pulling the starter rope
handle many times depending on how badly
the unit is flooded. If engine fails to start, refer to the TROUBLESHOOTING TABLE.
CHAIN BRAKE
WARNING: If the brakebandisworn
too thin it may break when the chain brakeis
triggered. With a broken brake band, the
chainbrake will notstopthechain.Thechain
brake should be replaced by an authorized
servicedealer if any part is worn to less than
0,02″ (0,5 mm) thick. Repairs on a chain
brake should be made by an authorized servicedealer.Takeyour unitto the place ofpurchase if purchased from a servicing dealer,
or to the nearest authorized master service
dealer.
S This saw is equipped with a chain brake.
The brake is designed to stop the chain if
kickbackoccurs.
S The inertia activated chain brake is acti-
vated if the front hand guardis pushed forward, either manually or by centrifugal
force.
S Ifthebrakeisalready activated,itis disen-
gagedby pulling the front hand guard back
toward the front handle as far as possible.
S Whencuttingwiththesaw,the chainbrake
must be disengaged.
Disengaged
Engaged
Braking function control
CAUTION:
checked several times daily. The engine
mustberunning when performing thisprocedure. This istheonly instance when the saw
should be placed on the ground with the engine running.
Place the saw on firm ground. Grip the rear
handlewith your righthand andthefronthandle with your left hand. Apply full throttle by
fully depressing the throttle trigger. Activate
the chain brake by turning your left wrist
against the h and guard without releasing
your grip around the front handle. The chain
should stop immediately.
The chain brake must be
Inertia activating function control
WARNING: Whenperformingthe fol-
lowingprocedure, theenginemustbeturned
off.
Grip the rear handle with your righthandand
the front handle with your left hand. Hold the
chain saw approximately 14” (35 cm) above
a stump or other wooden surface. Release
your grip on the front handle and use the
weight of the saw to let the top of the guide
bar fall forward and contact the stump.
When the tip of the bar hits the stump, the
brake should activate.
CUTTING METHODS
IMPORTANT POINTS
S Check chain tension before first use and af-
ter 1 minute of operation. See CHAIN TENSION in the ASSEMBLY section.
S Cut wood only. Do not cut metal, plastics,
masonry, non-wood building materials, etc.
S Stop the saw if the chain strikes a foreign
object. Inspectthesawandrepair parts as
necessary.
S Keepthe chainoutof dirtandsand. Even a
smallamountof dirt will quickly dullachain
and increase the possibility of kickback.
S Practice cutting a few small logs using the
following techniques to get the “feel” of using your saw before you begin a major
sawing operation.
S Squeeze the throttle trigger and allow the
engine to reach full speed before cutting.
S Begin cutting with the saw frame
against the log.
S Keep the engine at full speed the entire
time you are cutting.
S Allow thechainto cutforyou.Exertonly
light downward pressure.
S Release the throttle trigger as soon as
the cut is completed, allowing the engine to idle. If you run the saw at full
throttlewithoutacuttingload,unnecessary wear can occur.
S To avoid losing control when cut is com-
plete, do not put pressure on saw at end
of cut.
S Stoptheenginebeforesetting the saw down.
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Page 42
TREE FELLING TECHNIQUES
WARNING: Donotcutnear buildings
or electrical wires if you do not know the direction of tree fall, at night since you will not
be able to see well, or during bad weather
such as rain, snow, or strong winds.as fall is
unpredictable.
Carefully plan your sawing operation in advance. You need a clear area all around the
tree so you can have secure footing. Check
for broken or dead branches which can fall
on you causing serious injury.
Natural conditions that can cause a tree to
fall in a particular direction include:
S The wind direction and speed.
S The lean of the tree. The lean of a tree
might not be apparent due to uneven or
slopingterrain. Use aplumborlevel todetermine the direction of tree lean.
S Weight and branches on one side.
S Surrounding trees and obstacles.
Look for decay and rot. If the trunk is rotted,
it can snap and fall toward the operator.
Make sure there is enough room for the tree to
fall. Maintain a distance of
from the nearest person or other objects. Engine noise can drown out a warning call.
Remove dirt, stones, loose bark, nails, staples,
and wire from the tree where cuts are to be
made.
Plan a clear retreat path
45_
2-1/2 tree lengths
Direction of Fall
FELLING LARGE TREES
(15cmindiameterorlarger)
The notch method is used to fell large trees.
Anotchiscut onthesideofthe treeinthedesired direction of fall. After a felling cut is
made on the opposite side of tree, the tree
will tend to fall into the notch.
NOTCH CUT AND FELLING THE
TREE
S Make notch cut by cutting the top of the
notch first. Cut through
ofthe tree. Nextcomplete thenotchbycutting the bottom of the notch. See illustration. Once the notch is cut remove the
notch of wood from the tree.
1/3 of the diameter
Final cut here. 5 cm above
First cut
Notch
Second cut
S After removing the wood from the notch,
make the felling cut on the opposite side of
thenotch. This is done by making a cutabout
two inches higher than the center of the
notch. This will leave enough uncut wood
between the felling cut and the notch to form
a hinge. This hinge will help prevent the tree
from falling in the wrong direction.
Hinge holds tree on stump and helps
control fall
Closing of
notch
NOTE: Before felling cut is complete, use
wedges to open the cut when necessary to
controlthedirectionoffall. Toavoidkickback
or chain damage, use wood or plastic
wedges, but never steel or iron wedges.
S Bealerttosignsthatthetreeisreadytofall:
cracking sounds, widening of the felling cut,
or movement in the upper branches.
S As tree starts to fall, stop saw,put it down,
and get away quickly on your planned retreat path.
S DO NOT cut down a partially fallen tree with
your saw. Be extremely cautious with partially fallen trees that may be poorly supported. When a tree doesn’t fall completely,
set the saw aside and pull down the treewith
a cable winch, block and tackle, or tractor.
center of notch.
5cm
Opening
of felling
cut
5cm
CUTTING A FALLEN TREE
(BUCKING)
Bucking is the term used for cutting a fallen
tree to the desired log length.
WARNING: Do not stand on the log
being cut. Any portion can roll causing loss
of footing and control. Do not stand downhill
of the log being cut.
Important points
S Cut only one log at a time.
S Cut shattered wood very carefully; sharp
piecesofwood could beflungtowardoperator.
S Use a sawhorse to cut small logs. Never
allow another person to hold the log while
cuttingandneverholdthelog with yourleg
or foot.
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S Do not cut in an area where logs, limbs,
and roots are tangled. Drag the logs into a
clear area before cutting by pulling out exposed and cleared logs first.
TYPES OF CUTTING USED FOR
BUCKING
WARNING: If saw becomes pinched
or hung in a log, don’t try to force it out. You
can lose control of the saw resulting ininjury
and/or damage to the saw. Stop the saw,
drive a wedge of plastic or wood into the cut
untilthesawcanberemovedeasily. Restart
thesawandcarefully reenter the cut. Do not
attemptto restart your saw whenitis pinched
or hung in a log.
Turn sa w OFF and use a plastic or
wooden wedge to force cut open.
Overcutting begins onthetop side ofthelog
with the saw against the log. When overcutting use light downward pressure.
Overcutting
Undercutting
BUCKING USING A LOG OR SUPPORT STAND
S Remember your first cut is always on the
pressure side of the log.
S Your first cut should extend
diameter of the log.
S Finish with your second cut.
Usingalogforsupport
2ndCut
Using a support stand
nd
2
st
1
nd
2
1/3 of the
Cut
1stCut
Cut
Cut
Undercuttinginvolves cutting on theundersideofthelog with top of saw against the log.
When undercutting use light upward pressure. Holdsaw firmly and maintain control.
The saw will tend to push back toward you.
WARNING: Never turn saw upside
down to undercut. The saw cannot be controlled in this position.
First cut on pressure side of log
Second cut
Second cut
First cut on pressure side of log
BUCKING WITHOUT A
SUPPORT
S Overcut through 1/3 of the diameter of the
log.
S Roll the log over and finish with a second
overcut.
S Give special attention to logs under strain
to prevent the saw from pinching. Make
the first cut on the pressure side to relieve
the stress on the log.
1stCut
1stCut
nd
2
Cut
LIMBING AND PRUNING
WARNING: Be alert for and guard
against kickback. Do not allow the moving
chain to contact any other branched or objects
at the nose of the guide bar when limbing or
pruning. Allowing such contact can result in
serious injury.
WARNING: Neverclimbintoatreeto
limb or prune. Do not stand on ladders, platforms, a log, or in any position which cancause
you to lose your balance or control of the saw.
IMPORTANT POINTS
S Watch out for springpoles. Use extreme
caution when cutting small size limbs. Slender material may catch the saw chain and be
whipped toward you or pull you off balance.
S Be alert for springback. W atch out for
branches that are bent or under pressure.
Avoid being struck by the branch or the
saw when the tension in the wood fibers is
released.
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Page 44
S Keep a clear work area. Frequently clear
branches out of the way to avoid tripping
over them.
LIMBING
S Always limba treeafteritis cut down. Only
then can limbing be done safely and properly.
S Leave the larger limbs underneath the
felled tree to support the tree as you work.
S Start at base ofthe felled tree and work to-
ward the top, cutting branches and limbs.
Remove small limbs with one cut.
S Keep the tree between you and the chain
as much as possible.
S Remove larger, supporting branches with
thecuttingtechniques describedinBUCKING WITHOUT A SUPPORT.
S Always use an overcut to cut small and
freely hanging limbs. Undercutting could
cause limbs to fall and pinch saw.
SERVICE AND ADJUSTMENTS
WARNING: Disconnect the spark
plugbeforeperforming maintenance, except
for carburetor adjustments.
We recommend all service and adjustments
not listed in this manual be performed by an
Authorized Service Dealer.
MAINTE NANCE SCHEDULE
Check:
Fuel mixture levelBefore each use....
Bar lubricationBefore each use.......
Chain tensionBefore each use.......
Chain sharpnessBefore each use....
For damaged partsBefore each use..
For loose capsBefore each use......
For loose fastenersBefore each use...
For loose partsBefore each use......
Inspect and Clean:
BarBefore each use................
Complete sawAfter each use.......
Air filterEvery 5 hours*.............
Chain brakeEvery 5 hours*........
Spark arresting screen
and mufflerEvery 25 hours*.........
Replace spark plug Yearly.
Replace fuel filterYea r l y...
*HoursofOperation
AIR FILTER
CAUTION: Do not clean filter in gaso-
line or other flammable solvent to avoid
creating a fire hazard or producing harmful
evaporative emissions.
Cleaning the air filter:
A dirty air filter decreases engine performance and increases fuel consumption and
harmful emissions.Always clean after every
5 hours of operation.
1. Clean the cover and the area around it to
keep dirt and sawdust from falling into
the carburetor chamber when the cover
is removed.
PRUNING
WARNING: Limit pruning to limbs
shoulder height or below. Do not cut if
branches are higher than your shoulder.Get
a professional to do the job.
S Make your fist cut
the bottom of the limb.
S Nextmakea 2ndcutall the way through
the limb. Then cut a third overcut leaving
a1to2inchcollarfromthetrunkofthetree.
Third cut
Collar
2. Remove the parts as illustrated below.
3. Wash the filter in soap and water. Rinse
in clean cool water. Air dry completely
before reinstalling.
4. Add a few drops of oil to the filter;
squeeze filter to distribute oil.
5. Reinstall parts.
Air Filter
BAR MAINTENANCE
If your saw cuts to one side, has to beforced
throughthecut,orbeenrunwithanimproper
amount of bar lubrication it may be necessary toservice yourbar. A wornbar will damage your chain and make cutting difficult.
After each use, ensure ON/STOP switch is
in the STOP position, then clean all sawdust
from the guide bar and sprocket hole.
To maintain guide bar:
S Move ON/STOP switch to the STOP posi-
tion.
S Loosen and remove chain brake nuts and
chain brake. Remove bar and chain from
saw.
S Clean the oil holes and bar groove after each
5 hours of operation.
Remove Sawdust From
Guide Bar Groove
1/3 of the way through
Second cut
First cut
Pruning technique
Oil Holes
Cylinder
Cover
Screws
Cylinder
Cover
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Page 45
S Burring of guide bar rails is a normal
process of rail wear. Remove these burrs
with a flat file.
S Whenrailtopis uneven, use aflatfileto re-
store square edges and sides.
Replace guide bar when the groove is worn,
the guide bar is bent or cracked, or when
excess heating or burring of the rails occurs.
If replacement is necessary, use only the guide
barspecifiedforyour saw in the repair parts list
or on the decal located on the chain saw.
SPARKPLUG
The spark plug should be replaced each
year to ensure the engine starts easier and
runs better. Ignition timing is fixed and nonadjustable.
1. Loosen 3 screws on cylinder cover.
2. Remove the cylinder cover.
3. Pull off the spark plug boot.
4. Remove spark plug from cylinder and
discard.
5. Replace with Champion RCJ--7Y spark
plug and tighten securely with a 19 mm
socket wrench. Spark plug gap should
be 0,5 mm.
6. Reinstall the spark plug boot.
7. Reinstall the cylinder cover and 3
screws. Tighten securely.
Screws
Plug Boot
Spark
Plug
CHAIN SHARPENING
Chain sharpening is a complicated task that
requires special tools. We recommend that
you refer chain sharpening to a professional
chain sharpener.
Spark
File Rail Edges
and Sides
Square
Correct GrooveWorn Groove
Cylinder
Cover
CARBURETOR ADJUSTMENT
WARNING: The chain will be moving
during most of this procedure. Wear your protective equipment and observe all safety precautions. The chain must not move at idle
speed.
The carburetor has been carefully set at the
factory. Adjustments may be necessary if
you notice any of the following conditions:
S Chain moves at idle. See IDLE SPEED--T
adjusting procedure.
S Saw will not idle. See IDLE SPEED--T ad-
justing procedure.
Idle Speed-- T
Allow engine to idle. If the chain moves, idle
istoo fast. If the enginestalls, idleis tooslow.
Adjust speed until engine runs without chain
movement (idle too fast) or stalling (idle too
slow). The idle speed screw is located in the
area above the primer bulb and is labeled T.
S Turn idle speed screw (T) clockwise to in-
crease engine speed.
S Turn idle speed screw (T) counterclock-
wise to decrease engine speed.
STORAGE
WARNING: Stop engine and allow to
cool, and secure the unit before storing or
transporting in a vehicle. Store unit and fuel
in an area where fuel vapors cannot reach
sparks or open flames from water heaters,
electric motors or switches, furnaces, etc.
Storeunit withallguards in place. Position so
that any sharp object cannot accidentally
cause injury to passersby. Store the unit out
of reach of children.
S Before storing, drain all fuel from the unit.
Start engine and allow to run until it stops.
S Clean the unit before storing. Pay particu-
lar attention to the air intake area, keeping
it free of debris. Use a mild detergent and
sponge to clean the plastic surfaces.
S Donot store theunitorfuel inaclosedarea
where fuel vapors can reach sparks or an
openflamefromhotwater heaters,electric
motors or switches, furnaces, etc.
S Store in a dry area out of the reach of chil-
dren.
CAUTION: It is important to prevent
gum deposits from forming in essential fuel
system parts such as the carburetor, fuel filter,fuel hose, or fuel tank during storage. Alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to fuel mixture separation and
formationofacids during storage. Acidic gas
can damage the engine.
45
Page 46
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing all of
therecommendedremediesbelow except remedies thatrequire operation of the unit.
TROUBLEC AUSEREMEDY
Engine will not
start or will run
only a few
seconds after
starting.
Engine will
not idle
properly.
Engine will not
accelerate,
lacks power,
or dies under
a load.
Engine
smokes
excessively.
Chain moves
at idle speed.
1. Ignition switch off.
2. Engine flooded.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching
carburetor.
1. Idle speed requires
adjustment.
2. Carburetor requires
adjustment.
1. Air filter dirty.
2. Spark plug fouled.
3. Chain brake engaged.
4. Carburetor requires
adjustment.
1. Toomuch oil mixed with
gasoline.
1. Idle speed requires
adjustment.
2. Clutch requires repair.
1. Move ignition switch to ON.
2. See “Difficult Starting” in
Operation Section.
3. Fill tank with correct fuel mixture.
4. Install new spark plug.
5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
1. See “Carburetor Adjustment” in the
Service and Adjustments Section.
2. Contact an authorized service dealer.
1. Clean or replace air filter.
2. Clean or replace plug and regap.
3. Disengage chain brake.
4. Contact an authorized service dealer.
1. Empty fuel tank and refill with
correct fuel mixture.
1. See “Carburetor Adjustment” in the
Service and Adjustments Section.
ManufacturerWalbro
Type of ignition systemCD
Spark plugChampion
Electrode gap, mm0,5
Fuel and lubrication system
ManufacturerWalbro
Carburetor typeWT--662
Fuel capacity, litre0,38
Oil pump capacity at
8500 rpm, ml/min4 -- 8
Oil capacity, litre0,2
Type of oil pumpAutomatic
Weight
Without bar and chain, kg 4,7
BARCHAIN
Length PitchMax
InchesInches Tip Radius
160,3757TOregon 91VJ
160,3757TOregon
91VG
Noise levelsFormula 400 CHROME
Equivalent (see note 1) noise
pressure level at operator’s ear,
measured according to relevant
international standards, dB(A)97
Equivalent (see note 1) noise
power level, measured
according to relevant
international standards, dB(A)106
Vibration levels
(see note 2)
Front handle, m/s
Rear handle, m/s
2
2
5,5
8,5
Chain/bar
Standard bar length, in/cm16/41
Recommended bar lengths,
in/cm16/41
Usable cutting length, in/cm15,5/40
Chain speed at maximum
power, m/sec19
Pitch, inches0,375
Thickness of drive link, mm1,27
No. of teeth on drive sprocket6
Note1: Equivalent noise level is, according to
ISO 22868, calculated as the time--weighted
energy total for noise levels under various
working conditions with the following time distribution, 1/3 idle, 1/3 full load, 1/3 full speed.
Note2: Equivalent vibrationlevel is, according
toISO22867,calculated as the time--weighted
energy total for vibration levels under various
working conditions with the following time distribution: 1/3 idle, 1/3 full load, 1/3 full speed.
0,050/1,3 5/32 / 4,00,025/0,65
0,375
91VJ
0,050/1,3
0,375
91VG
ADDRESS:Husqvarna Outdoor Products Italia S.p.A.
Via Como 72
Valmadrera, Lecco
ITALY I--23868
5/32 / 4,0
85°30°
30°
85°
47
in/cm :dl
0°
0°0,025/0,6516/41:56
16/41:56
Page 48
Husqvarna Outdoor Products Italia S.p.A.
Via Como 72
Valmadrera, Lecco
ITAL YI--23868
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