Parker Hannifin PSG Combination Moisture Liquid Indicator User Manual

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PSG Combination Moisture & Liquid Indicator
Catalog B-1, October 2007
Page 2 / Catalog B-1, PSG Moisture/Liquid Indicator
Parker PSG Moisture & Liquid Indicator
The Parker PSG Moisture and Liquid Indicator combines the two functions of moisture and liquid indication into a single economical product. It takes the guess work out of servicing refrig­eration and air conditioning equipment. The PSG assists the technician in deter­mining the state of the circulating refrig­erant at a particular location and if a safe moisture level exists in the system. Ex­cessive moisture in refrigerant systems can cause unwanted chemistries such as hydrolysis of lubricants and other mate­rials, corrosion of metals, copper plat­ing, ice formation at the metering device and a chemical change in the motor in­sulation of a hermetic compressor.
8 Outstanding Benefits
One Indicator For All Refrigerants —
provides a true moisture indication for Refrigerant 12, 134a, 22, 404A, 407C, 410A, 502 or 507.
Reliable And Accurately Calibrated Color Change Points — calibration in parts per
million of moisture for each refrigerant. 3% relative humidity indicator for CFC, HCFC, and HFC, including R410A.
Replaceable Indicator Element — the color indicator paper can be changed without re­moving the PSG from the line.
Indicator Protected From Discoloration And Dirt — by a filter pad and screen. This
prevents washing of the indicator by the refrigerant and protects it from system contamination and turbulence.
Color Changes Are Easily Distinguished And Reversible —
widely between the wet and dry condition, there is no possibility of confusion. Colors re­verse as often as moisture concentration in the system changes.
indicator colors differ so
Plastic Cap — is supplied with PSG to keep the glass free from dust, dirt and grease.
How It’s Made
The plated steel and copper ttings are
copper brazed to the heavily copper plated steel body. A glass disc is inserted in the body and heated, just to the melt­ing point, under carefully controlled conditions. This fuses the glass to the body in a permanent leak-free joint. The indicator paper (retained in a small brass ferrule) is inserted from the back and held in place with a slotted cylinder. The slotted cylinder and indicator assembly is mounted on a post that screws into the bottom of the body, and seals with a knife-edge joint. This overall construc­tion is highly effective in preventing re­frigerant leakage. The unit is painted to protect it from corrosion.
Paper indicator elements are made in the Parker laboratory under the strictest quality control procedures. The indi­cator is tested for proper color change ability in the laboratory and twice more during assembly.
How It Works
The indicator is a porous lter paper
impregnated with a chemical salt that is sensitive to moisture. The salt changes color according to the moisture content (relative saturation) in the refrigerant. A dark blue color indicates the refriger­ant is DRY and pink indicates a WET condition. The indicator is formulated so that it changes color at the moisture levels generally accepted as the safe op­erating range.
Figure 1
The PSG calibration information in Tables 1 and 2 is based on detailed experimental data for Refrigerants 12, 22, 134a, 404A, 407C, 410A, 502 and
507. The PSG change points occur at similar or lower moisture levels than competing models promoted to have 3% relative humidity indication.
For Air — Tests on air show that the PSG changes color in the range of 0.5% to 2.0% R.H. In ordinary air lines this means that the PSG will change color at dew points in the range of minus 40°F to -60°F (-40°C to -51°C).
Brazing
PSGs with 1/4” through 1-1/8” ODF Solder connections are constructed with
long ttings made from either heavily copper plated steel or copper. Both t-
ting types are suitable for soldering or brazing using any of the common alloys, such as silver solder, soft solder, Sta­Brite, or Sil-Fos or PhosCopper. PSGs
do not require disassembly in the eld for brazing because the extended ttings
reduce the possibility of damaging the moisture indicator element when the PSG is brazed into the system. To pre­vent damaging the PSG, ensure ample
heat is supplied to the ttings and point
the torch tip away from the PSG body. Proper brazing technique ensures proper capillary action of the alloy.
The ODF Solder connections on the PSG are clean when shipped. Polishing the inside of the ttings before braz­ing is unnecessary, and could be harm-
ful on the copper plated steel ttings if
an excessive amount of copper plating
Large Full View Sight Glass — extra large crystal clear sight glass for viewing the re­frigerant. Bubbles indicate a shortage of refrigerant or a restriction in the liquid line.
Disassembly For Installation Is Unnecessary — with extended fittings on small size solder
models. PSGs are easy to braze.
Parker Hannifin Corporation, Climate and Industrial Controls Group, Cleveland, OH
Table 1
Screen
Slotted Cylinder
Indicator
Paper
Filter
Pad
Brass
Ferrule
Moisture Content - PPM/°F
Catalog B-1, PSG Moisture/Liquid Indicator / Page 3
PSG
SHOWS
Blue - DRY
Intermediate Color - CAUTION
Pink - WET
Table 2
REFRIGERANT12REFRIGERANT22REFRIGERANT
75°F 100°F 75°F 100°F 75°F 100°F 75°F 100°F 75°F 100°F 75°F 75°F
Below5Below10Below30Below45Below50Below80Below10Below20Below15Below
5-15 10-30 30-90 45-130 50-200 80-225 10-45 20-65 15-90 30-140 120-280 75-150
Above15Above30Above90Above
130
Above
200
134a
Moisture Content - PPM/°C
REFRIGERANT12REFRIGERANT22REFRIGERANT
PSG
SHOWS
24°C 38°C 24°C 38°C 24°C 38°C 24°C 38°C 24°C 38°C 24°C 24°C
Blue - DRY
Intermediate Color - CAUTION
Pink - WET
NOTE: Change or add Parker Filter-Drier when paper turns from blue to intermediate color.
is removed. PSGs with 1/4” through 1-1/8” ODF Solder ttings stated in this publication are with copper plated
steel ttings.
Below5Below10Below30Below45Below50Below80Below10Below20Below15Below
5-15 10-30 30-90 45-130 50-200 80-225 10-45 20-65 15-90 30-140 120-280 75-150
Above15Above30Above90Above
130
replacement of a drier on existing in­stallations. In some cases the PSG will change in as short a time as 15 minutes. However, it is recommended that the
equipment operate for about 12 hours The larger PSGs with 1-3/8”, 1-5/8”, and 2-1/8” ODF Solder connections utilize copper connections and require removal of the cartridge from the brass saddle adaptor before brazing. The cartridge is shipped hand tight for easy removal.
The PSG may be installed anywhere in the the liquid line, but preferably after the Parker Filter-Drier and ahead of the metering device.
to allow the moisture in the system and
the PSG color to come to complete equi-
librium. The action of the indicator ele-
ment is completely reversible and will
change color as often as the moisture
content of the system varies.
The drying of the system should be
continued until the indicating element
changes from the intermediate color to
blue. The actual moisture content of the
refrigerant will be in accordance with
the above table.
Above
200
134a
Application
The indicator element of the PSG prior to installation will be pink, indicating a wet condition. This is a normal situ­ation since the air in contact with the element is above 0.5% Relative Humid­ity. This does not affect the operation or calibration of the PSG. As soon as it is installed in a system, the indicator ele­ment will begin to change according to the moisture content of the refrigerant. Some change may take place rapidly at the start-up of a new system or after
For best results with the nickel plated
SAE are ttings that are used on PSGs,
lubricate the are surface and the back
Figure 2
REFRIGERANT
502
LIQUID LINE TEMPERATURE
Above
Above45Above65Above90Above
225
REFRIGERANT
502
LIQUID LINE TEMPERATURE
Above
Above45Above65Above90Above
225
REFRIGERANT
404A & 507
REFRIGERANT
404A & 507
30
140
30
140
REFRIGERANT
407C
Below
120
Above
280
REFRIGERANT
407C
Below
120
Above
280
REFRIGERANT
410A
Below
75
Above
150
REFRIGERANT
410A
Below
75
Above
150
of the are nut with refrigerant grade
oil during assembly. This is particular­ly necessary to avoid leaks if the PSG is being assembled to another plated
steel are tting, such as the Parker
Filter-Drier.
Service Pointers
Replacement Indicator Paper — Parker kit K-PSG-1 consisting of a slotted cylinder and indicator paper assembly is available for replacing the indicator in the fused glass style Parker PSGs (1/4” thru 1-1/8” sizes). Re­placement is through the bottom (see Figure
1). If the indicator becomes damaged, it is generally recommended that the entire PSG be replaced. However, the parts kit can be used in situations where it is difficult to re­move the PSG.
Liquid Water — On occasion it is pos­sible for large quantities of water to enter a
Parker Hannifin Corporation, Climate and Industrial Controls Group, Cleveland, OH
Page 4 / Catalog B-1, PSG Moisture/Liquid Indicator
refrigeration system. An example would be a broken tube in a water cooled condenser. If this happens and free water comes in con­tact with the indicator element, the element will be damaged.
All moisture indicating elements use a chem­ical salt (see “How It Works”). These salts must be soluble in water in order to change color. If excessive water is present, then
the salts will dissolve, causing permanent damage to the indicator. The indicator paper may remain pink or turn white.
Hermetic Motor Burnouts — After a hermet-
ic motor burnout, install a Parker Filter-Drier to remove the acid and sludge contamina­tion. When the system has operated for 48 hours, replace the Parker Filter-Drier and install a PSG.
Since the acid formed by the burnout may damage the indicator element of the PSG, it is preferable to install it after most of the contaminants have been removed.
Excess Oil — When a system is circulating an excessive amount of oil, the PSG indicator paper may become saturated. This causes the indicator to appear brown or translu­cent and lose its ability to change color, but does not permanently damage the PSG. Let the PSG remain in the system. The circulat­ing refrigerant will remove the excess oil, and the indicator element will return to its proper color.
Leak Detectors — Certain dye type liquid leak detectors may interfere with the color change of the indicator paper. If desired, many of these leak detectors can be removed by installing a Parker SLD Series Filter-Drier in the system. The PSG can then be installed on the system without risk of damaging the indicator paper.
Alcohol — Do NOT install a PSG in a system that contains methyl alcohol or similar liquid dehydrating agents. Remove the alcohol by using a Parker Filter-Drier, and then install the PSG. Otherwise the alcohol will damage
the PSG color indicator.
Table 3
Specifications
Connection
Sizes
(Inches)
1/4 PSG-2 2.87 72.9
3/8 PSG-3 3.37 85.6
1/2 PSG-4 3.82 97.0
5/8 PSG-5 4.12 105.0
1/4 PSG-2MF 2.56 65.0
3/8 PSG-3MF 2.97 75.4
1/2 PSG-4MF 3.44 87.4
1/4 PSG-2S
3/8 PSG-3S
1/2 PSG-4S
5/8 PSG-5S
7/8 PSG-7S
1-1/8 PSG-9S
1-3/8 PSG-11S
2-1/8 PSG-17S
Most solder connections can be used as male fittings as well as female fittings. The 1/4” ODF is 3/8” ODM, the 3/8” ODF is 1/2” ODM, the 1/2” ODF is 5/8” ODM and the 5/8” ODF is 3/4” ODM. Models with female flare connections are supplied with a copper gasket in the fitting.
Overall width is: 1.31” (33.3 mm) for 1/4” and 3/8” sizes, 1.58” (40.1 mm) for 1/2” and 5/8” sizes, and 1.38” (35.1 mm) for 7/8” and 1-1/8” sizes. Shipping weight is: 7 oz. (.20 kg) for 1/4” and 3/8” sizes, 10 oz. (.28 kg) for 1/2” and 5/8” sizes, 15 oz. (.43 kg) for 7/8” and 1-1/8” sizes and 1.5 Ibs. (.68 kg) for the PSG-11S, 13S, and 17S series.
UL and ULc Listed - Guide - SEYW - File No. SA-3182. Maximum Rated Pressure is 650 psig (44.8 bar).
Type
No.
Male Flare
Female X Male Flare
ODF Solder
Removable Cartridge
Types PSG-11S, 13S and 17S have cop­per connections and feature a remov­able cartridge containing the moisture indicating element. The cartridge has a knife edge joint and is available as a separate unit for eld replacement pur­poses if necessary. It is designated as
PSG-10TS and ts all three sizes.
Overall
Length
Inches mm
4.63 118.0
4.88 124.0
6.32 161.0
8.00 203.01-5/8 PSG-13S
PSG-10TS
PSG
Parker Hannifin Corporation
Climate and Industrial Controls Group
2445 South 25th Avenue • Broadview, IL 60155-3891 USA phone 800 742 2681 • fax 800 241 2872 www.parker.com/coolparts
102007 / Catalog B-1
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