Parker Hannifin P-N88023735-01A User Manual

User Information

Warning!

ACR Series products are used to control electrical and mechanical
components of motion control systems. You should test your motion system
for safety under all potential conditions. Failure to do so can result in damage
to equipment and/or serious injury to personnel.

ACR Series products and the information in this user guide are the proprietary property of Parker
Hannifin Corporation or its licensers, and may not be copied, disclosed, or used for any purpose
not expressly authorized by the owner thereof.

Since Parker Hannifin constantly strives to improve all of its products, we reserve the right to
change this user guide and software and hardware mentioned therein at any time without notice.

In no event will the provider of the equipment be liable for any incidental, consequential, or
special damages of any kind or nature whatsoever, including but not limited to lost profits arising
from or in any way connected with the use of the equipment or this user guide.

© 2004 Parker Hannifin Corporation
All Rights Reserved

Technical Assistance:

North America and Asia

Parker Hannifin
5500 Business Park Drive
Rohnert Park, CA 94928
Telephone: [phone] or [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.parkermotion.com

Contact your local automation technology center (ATC) or distributor, or ...

Germany, Austria, Switzerland

Parker Hannifin
Postfach: 77607-1720
Robert-Bosch-Str. 22
D-77656 Offenburg
Telephone: [phone]
Fax: [phone]

Europe (non-German speaking)

Parker Hannifin
5500 Business Park Drive
Rohnert Park, CA 94928
Telephone: [phone] or [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.parkermotion.com

– ii –

Italy

Parker Hannifin
20092 Cinisello Balsamo
Milan, Italy via Gounod, 1
Telephone: [phone]
Fax: [phone]

Technical Support E-mail

[e-mail]

Table of Contents

Important Information for Users .................................................................................................iv

Chapter 1 – ACRCOMM................................................................................................................. 2

ACRCOMM Overview ................................................................................................................3

Serial Communications............................................................................................................ 3

ACRCOMM Hardware Setup................................................................................................... 5

Jumpers ................................................................................................................................... 5

Communications—P5 Connector ............................................................................................ 8

Chapter 2 – EXPAXIS .................................................................................................................... 9

EXPAXIS Overview .................................................................................................................. 10

Cables.................................................................................................................................... 10

Encoder Inputs—XP1A, XP1B, and XP1C ............................................................................ 12

Hardware Wiring .................................................................................................................... 16

Module Encoder Pull-ups (Optional)...................................................................................... 18

Module Software.................................................................................................................... 18

Chapter 3 – Additional Specifications....................................................................................... 19

Suggested Stacking of Modules............................................................................................... 20

Environment and Cooling .........................................................................................................21

Table of Tables

Figure 1 ACRCOMM RS-422 Interface Schematic .................................................................... 4

Figure 2 ACRCOMM Module—PCI version ............................................................................... 5

Figure 3 EXPAXIS (9-16) Axis Expansion Board for the ACR1505......................................... 11

Figure 4 XP1A and XP1B ENCODER connector diagram .............................................................. 13

Figure 5 XP1C ENCODER connector diagram ............................................................................. 14

Figure 6 XP2 ANALOG I/O connector diagram............................................................................ 17

Figure 7 Recommended Stacking for ACR1505 Add-on Modules........................................... 20

Table of Figures

Table 1 COM1: MUX Flags and COM Functions ....................................................................... 3

Table 2 Receive/Transmit Flags and COM Functions ............................................................... 4

Table 3 ACRCOMM Jumper Functions...................................................................................... 6

Table 4 ACRCOMM RS-422 Termination Jumpers ................................................................... 6

Table 5 ACRCOMM Autobaud Detect Jumper .......................................................................... 7

Table 6 ACRCOMM P5 Communications Connector ................................................................ 8

Table 7 EPXAXIS Feedback devices....................................................................................... 12

Table 8 EXPAXIS Encoder Input Connectors XP1A and XP1B .............................................. 13

Table 9 EXPAXIS Encoder Input Connector XP1C ................................................................. 14

Table 10 EXPAXIS XP1C to two 9 Pin D-Sub Connector Pinout ............................................ 15

Table 11 EXPAXIS XP9 Connector Pinout .............................................................................. 15

Table 12 EXPAXIS XP10 Connector Pinout ............................................................................ 16

Table 13 EXPAXIS Analog I/O Cable Connector DXP2 .......................................................... 17

Table 14 EXPAXIS Module Encoder Pull-Up Jumpers............................................................ 18

-- iii –

Important Information for Users

Important Information for Users

It is important that motion control equipment is installed and operated in such a way
that all applicable safety requirements are met. It is your responsibility as an installer
to ensure that you identify the relevant safety standards and comply with them; failure
to do so may result in damage to equipment and personal injury. In particular, you
should study the contents of this user guide carefully before installing or operating the
equipment.

The installation, set up, test, and maintenance procedures given in this User Guide
should only be carried out by competent personnel trained in the installation of
electronic equipment. Such personnel should be aware of the potential electrical and
mechanical hazards associated with mains-powered motion control equipment—
please see the safety warnings below. The individual or group having overall
responsibility for this equipment must ensure that operators are adequately trained.

Under no circumstances will the suppliers of the equipment be liable for any
incidental, consequential or special damages of any kind whatsoever, including but
not limited to lost profits arising from or in any way connected with the use of the
equipment or this guide.

High-performance motion control equipment is capable of producing rapid
movement and very high forces. Unexpected motion may occur especially during
the development of controller programs. KEEP WELL CLEAR of any machinery
driven by stepper or servo motors. Never touch any part of the equipment while it is
in operation.

This product is sold as a motion control component to be installed in a complete
system using good engineering practice. Care must be taken to ensure that the
product is installed and used in a safe manner according to local safety laws and
regulations. In particular, the product must be positioned such that no part is
accessible while power may be applied.

This and other information from Parker Hannifin Corporation, its subsidiaries, and
authorized distributors provides product or system options for further investigation
by users having technical expertise. Before you select or use any product or
system, it is important that you analyze all aspects of your application and review
the information concerning the product in the current product catalog. The user,
through its own analysis and testing, is solely responsible for making the final
selection of the system and components and assuring that all performance, safety,
and warning requirements of the application are met.

If the equipment is used in any manner that does not conform to the instructions
given in this user guide, then the protection provided by the equipment may be
impaired.

The information in this user guide, including any apparatus, methods, techniques, and
concepts described herein, are the proprietary property of Parker Hannifin or its
licensors, and may not be copied disclosed, or used for any purpose not expressly
authorized by the owner thereof.

Since Parker Hannifin constantly strives to improve all of its products, we reserve the
right to modify equipment and user guides without prior notice. No part of this user
guide may be reproduced in any form without the prior consent of Parker Hannifin.

Safety Warning!

– iv –

CHAPTER ONE

Chapter 1 – ACRCOMM

ACRCOMM

IN THIS CHAPTER

• ACRCOMM Overview ........................................................................... 3

• Serial Communications ......................................................................... 3

• ACRCOMM Hardware Setup ................................................................ 5

• Jumpers................................................................................................. 5

• Communications—P5 Connector.......................................................... 8

ACRCOMM Overview

The ACRCOMM Plug-In Module provides serial communication ports (2
serial, 1 parallel) capability for the ACR1505 motherboard. ACRCOMM
external power input and User-SRAM battery back-up functions are not used
with the ACR1505 motherboard. These circuits are not populated on the
ACR1505 COMM Board.

This section contains diagrams of the jumpers and switches on the
ACRCOMM module.

Serial Communications

The ACR1505 serial communication interface is software configurable. At
power-up, the default COM1/COM2 communications mode is RS-232. For
ACR1505 boards with the communications option, the serial ports can be
configured by a serial port, or at power-up (or any time) via the PCI bus
communications port.

Table 1 and Table 2 show the configuration schemes for the ACR1505 board
with the serial communication ACRCOMM module option.

Factory Default........................................ RS-232

MUX Flags

You can set the communications mode for each COM port. Table 1 shows
how to set up COM1and COM2.

MUX0 MUX1 COM Function

CLR (0) CLR (0) Not Used

SET (1) CLR (0) RS-232

CLR (0) SET (1) RS-422

SET (1) SET (1) Not Used

Note: For bit and flag numbers, see “COM1 Stream Flags” and “COM2
Stream Flags” in “Appendix B” of the “ACR Motion Controller User’s Guide,
Part 2.”

Table 1 COM1: MUX Flags and COM Functions

Chapter 1 – ACRCOMM – 3 –

Receive/Transmit Flags

You can set the flow control flags for RS-422 communications mode for each
COM port. Table 2 shows how to set up COM1and COM2.

Receive Flag Transmit Flag COM Function

CLR (0) CLR (0) Not Used (Default)

CLR (0) SET (1) Use for RS-422 Operation:

Full Duplex
Receiver Enabled
Transmitter Enabled

SET (1) CLR (0) Not Used

SET (1) SET (1) Not Used

Note: For bit and flag numbers, see “COM1 Stream Flags” and “COM2 Stream Flags” in
“Appendix B” of the “ACR Motion Controller User’s Guide, Part 2.”

Table 2 Receive/Transmit Flags and COM Functions

Figure 1 ACRCOMM RS-422 Interface Schematic

– 4 – ACRCOMM and ACREXPAXIS User’s Guide