Parker Hannifin Karrykrimp 2 User Manual

Bulletin 4480-T7-US

Technical Manual Crimping Machine

Effective: July 2005 Supersedes: November 1995

Karrykrimp 2

Bulletin 4480-T7-US Karrykrimp 2 Safety Notices

• Read the entire Technical Manual prior to mounting and operating this crimper.

• View the enclosed video or CD prior to operating this crimper.

WARNING - When using this machine, always exercise basic safety precautions, including, but not

limited to the following:

1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.

2. Parker Hanniﬁn will not accept responsibility for any incidental, consequential or special damages of any kind or nature whatsoever that result from any subsequent alterations to any Parkrimp machine. Parker Hanniﬁn disclaims any warranties on items altered after leaving the Parker Hanniﬁn facility.

3. This machine must be properly installed and located in accordance with the installation instructions before it is used. To minimize the possibility of injury:

1. The power unit must be connected to a grounded, properly rated, protected and sized power-supply circuit to prevent electrical shock and to avoid electrical overload;

2. DO NOT OPERATE OVER MAXIMUM RATED WORKING PRESSURE; AND

3. CHECK FOR SAFE SYSTEM SETUPS.

Make sure that the valve, connecting hoses, etc. are protected from any external source of damage, such as: excessive heat, ﬂame, moving machine parts, sharp edges, falling objects, corrosive chemicals, etc.

IMPORTANT SAFETY NOTICE

THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF

ELECTRICAL, ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR THIS MACHINE MAY

RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE.

THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS

INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.

DISCONNECT ANY POWER CORD BEFORE SERVICING

IMPORTANT - RECONNECT ALL GROUNDING DEVICES

Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories

WARNING: Failure or improper use of hose, tubing, ﬁttings, assemblies or related accessories (“Products”) can cause death, personal injury and property damage. Pos-

• Fittings thrown off at high speed

• High velocity ﬂuid discharge

• Explosion or burning of conveyed ﬂuid.

• Electrocution from high voltage electric power lines.

• Contact with suddenly moving or falling objects that are controlled by the conveyed ﬂuid.

• Injections by high-pressure ﬂuid discharge.

Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoﬂex Products Division is ap

sible consequences of failure or improper selection or improper use of these Products include but are not limited to:

proved for in ﬂight aerospace applications, and no other Hose can be used for such in ﬂight applications.

Parker Publication No. 4400-B.1

Revised: May, 2002

• Dangerously whipping Hose.

• Contact with conveyed ﬂuids that may be hot, cold, toxic or otherwise injurious.

• Sparking or explosion caused by static electricity buildup or other sources of electricity.

• Sparking or explosion while spraying paint or ﬂammable liquids.

• Injuries resulting from inhalation, ingestion or exposure to ﬂuids.

Offer of Sale

The items in this document are hereby offered for sale by Parker Hanniﬁn Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the "Offer of Sale".

Parker Hanniﬁn Corporation Hose Products Division Wickliffe, OH

Bulletin 4480-T7-US Karrykrimp 2

Table of Contents

Safety Notice ......................................................................................................................................... 2

Speciﬁcations ........................................................................................................................................ 4

Accessories ........................................................................................................................................ 5-6

Installation ............................................................................................................................................. 7

Tools and Dies ....................................................................................................................................... 8

Tool Selection Chart .............................................................................................................................. 9

Crimping Instructions ........................................................................................................................... 10

Assembly Details and Parts Lists .........................................................................................................11

Trouble Shooting ............................................................................................................................ 12-13

Maintenance ........................................................................................................................................ 14

Safety Guide (Parker Publication 4400-B.1) .................................................................................. 15-17

Offer of Sale ........................................................................................................................................ 19

Help us help you...

Read this guide carefully.

It is designed to help you operate and maintain your Karrykrimp 2. If you do not understand something or need more help, call:

Technical Services Department Parker Hanniﬁn Corporation Hose Products Division Phone: (440) 943-5700 Fax: (440) 943-3129

or write us at: Parker Hanniﬁn Corporation Hose Products Division 30240 Lakeland Blvd.. Wickliffe, OH 44092

RECEIVING INSTRUCTIONS: UNPACKING - Remove all documents and components from shipping containers.

INSPECTION - Visually inspect all components for shipping damage. If any shipping damage is found, notify the carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair and replacement costs resulting from such damage.

Write down the Model and Serial Number:

Model Number

Serial Number

Parker Hanniﬁn Corporation Hose Products Division Wickliffe, OH

Bulletin 4480-T7-US Karrykrimp 2 Speciﬁcations

Speciﬁcations

Dimensions: Height 30” Depth 15” Width 14”

Weight: 100 lbs, without Power Unit

Capabilities: 1-1/4” SAE 100R1AT maximum 1” DIN 20 022-1SN maximum 1-1/4” SAE 100R2AT maximum 1-1/4” DIN 20 022-2SN maximum 1” SAE 100R3 maximum 1-1/4” SAE 100R4 maximum 7/8” SAE 100R5 maximum 7/8” SAE 100R6 maximum 7/8” SAE J1402 AI maximum 7/8” SAE J1402 AII maximum 1-1/4” SAE 100R9AT maximum 1-1/4” SAE 100R12 maximum 1” SAE 100R13 maximum 1” SAE 100R16 maximum 1-1/4” SAE 100R17 maximum

Model 85C-061 Includes:

• Base Unit 85C-080

• Die Ring Silver 85C-R01

• Die Ring Black 85C-R02

• Connection Hose 85C-00L

• Stand 832021

Note: For the latest crimper compatibility; reference CrimpSource online at www.parkerhose.com or contact your Parker products supplier.

Set-up Time: 20 Seconds

Full Cycle Time: 30 Seconds

Note: Cycle times vary depending on hose and ﬁtting styles and sizes.

Parker Hanniﬁn Corporation Hose Products Division Wickliffe, OH

Bulletin 4480-T7-US Karrykrimp 2 Accessories

Electric Pump

Part No. 82C-0EP Heavy duty electric pump delivers 10,000 psi.

Length 12-1/8” Width 12-5/8” Height 15” Port Size 3/8” NPTF

115/230 volt, 1 phase, 60 hertz

Electric Pump

Part No. 85C-0EP Heavy duty electric pump delivers 10,000 psi at a faster cycle time.

Length 14-1/8” Width 9-1/2” Height 16-3/8” Port Size 3/8” NPTF

115/230 volt, 1 phase, 60 hertz

Air/Hydraulic Pump

Part No. 82C-0AP Lightweight pump operates with 80-120 psi shop air pressure.

Length 14-3/4” Width 5-5/8” Height 5-3/4” Intake Port Size 1/4” NPTF Output Port Size 3/8” NPTF

Hand Pump

Part No. 85C-0HP Ease of operations hand pump delivers 10,000 psi.

Length 28-15/16” Width 12-1/8” Height 13-1/4” Port Size 3/8” NPTF

All pumps shown above are supplied to Parker by Enerpac. For repair or warranty work on an of these pumps, contact your nearest Enerpac Service Center. For the Enerpac Service Center nearest you, call 1-800-558-0530 or visit them on the web at www.enerpac.com.

Parker Hanniﬁn Corporation Hose Products Division Wickliffe, OH

Bulletin 4480-T7-US Karrykrimp 2 Accessories

ENERPAC Warranty Policy

For those ENERPAC items sold as part of the Parker product offering, the following warranty applies.

ENERPAC products are warranted to be free of defects in materials and workmanship under normal use for as long as they are owned by the original purchaser, subject to the exclusions and limitations described below. This warranty does not cover ordinary wear and tear, overloading, alterations, (including repairs or attempted repairs by parties other than ENERPAC or its authorized service representatives), improper ﬂuid, use in a manner for which they are not intended or use which is contrary to instructions for the products.

THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH ENERPAC AUTHORIZED DISTRIBUTORS, ORIGINAL EQUIPMENT MANUFACTURERS OR OTHER DESIGNATED CHANNELS OF DISTRIBUTION. NO AGENT, EMPLOYEE, OR OTHER REPRESENTATIVE OF ENERPAC HAS THE AUTHORITY TO IN ANY WAY CHANGE OR AMEND THIS WARRANTY.

Electronic products and components are warranted against defects in material and workmanship for a period of two years from the date of purchase.

The following items supplied with ENERPAC products are excluded from this warranty:

• Components not manufactured by ENERPAC, including air motors, electric motors, gasoline engines, and diesel engines. Such items are warranted to the extent of the warranty provided by the manufacturers of such items.

If the customer believes a product is defective, the product must be delivered, or shipped freight prepaid, to the nearest ENERPAC Authorized Service Center. The customer should contact ENERPAC to locate an Authorized Service Center in the customer’s area. Products that do not conform to this

warranty will be returned by ground transportation, freight prepaid.

THE FOREGOING WARRANT IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

The remedy of repair, replacement or refund is customer’s exclusive remedy in the event of breach of this warranty.

SELLER SHALL NOT BE SUBJECT TO AND DISCLAIMS:

(a) ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY,

(b) ANY OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR ARISING UNDER THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR SERVICES RENDERED BY SELLER OR ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND

ENERPAC’s liability in all cases is limited to, and shall not exceed, the purchase price paid.

For the nearest authorized ENERPAC SERVICE CENTER, please call ENERPAC at 800-558-0530 or visit the ENERPAC WEB SITE at www. Enerpac.com.

Parker Hanniﬁn Corporation Hose Products Division Wickliffe, OH

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Parker Hannifin Karrykrimp 2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual