Parker Hannifin ER User Manual

Rotary Actuators and
Bulletin PM-ER01/USA
Maintenance Instructions & Parts List
Effective: July 1, 2000
ER Series Rodless Actuator
PM-ER01/USA
Maintenance Instructions and Parts List
ER Series Rodless Actuator
Who's Who
ER Series Rodless Actuators
V oice (330)336-351 1 - Fax (330)334-3335
Karen Dutt Ext. 122
Order Entry & Expediting
T echnical Information
David Bugajski Ext. 125 Mark Fisher Ext. 123
Applications, Spare Parts
Programming
Ben Furnish Ext. 128 TB D Ext. 124 Electro-Mechanical Product Sales Manager Bill Service Ext. 107 Marketing Manager Roger Sherrard Ext. 103 General Manager
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this document entitled "Offer of Sale".
© Copyright 1997, Parker Hannifin Corporation, All Rights Reserved
2
Automation
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Table of Contents
ER Series Rodless Actuator
Description Page No.
Product Overview...............................................................................................4, 5
Ordering Information ..........................................................................................6, 7
Parts Lists and Exploded Views
Actuators .................................................................................................9 - 15
Motor Mounts......................................................................................... 16 - 21
Maintenance
Cleaning........................................................................................................ 22
Lubrication .................................................................................................... 22
Adjusting Timing Belt Tension ....................................................................... 23
Motor Coupler and Pulley Spacing ................................................................ 2 4
Torque Specifications .................................................................................... 25
Adhesives ..................................................................................................... 25
Bearing Carriage Adjustments................................................................ 26 - 30
Belt Drive Tensioning..................................................................................... 30
Motor Information
Step Motors ...........................................................................................31 - 33
Brushless Servo Motors ......................................................................... 34 - 35
DC Brush Motors ................................................................................... 36 - 38
End of Travel and Home Sensor Information ................................................. 39 - 40
Brake Option....................................................................................................... 4 1
Offer of Sale ........................................................................................................ 43
Automation
3
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Product Information
Maintenance Instructions and Parts List
ER Series Rodless Actuator
ER Series Rodless Actuator
Product Introduction and Features
The ER Series Rodless Actuator combines a robust, modular design with a variety of options that allow it to be tailored to many applications. With two load bearing carriage styles available on all actuator sizes and two drive types (belt and screw drive), the ER Series may be ordered specifically designed for the application. Combined with a Parker Hannifin stepper, servo or DC brush system, the ER Series becomes a fully programmable linear actuator system.
ER Series Features
• Produced to hard metric ISO standards
• Three ISO mount sizes: 32mm, 50mm, 80mm
• Standard roller bearing carriage
• Square rail carriage option for greater load carrying capability
• Extruded, anodized aluminum body with t-slots for mounting switches and clamps
• Angular contact thrust bearings at rear of screw
• Polyurethane bumper at ends of travel
• Low-friction ball bearing nut and quality rolled ball screw option
• Low-friction burnished lead screw with bronze nut option
• Steel reinforced polyurethane drive belt (belt drives only)
• Integral sensing magnet
• High quality flexible couplings
• High performance stepper , servo and DC brush motors
• Designed for multi-axis connectivity (available from the Automation Actuator Division)
Motor Systems
Microstepping systems
• DC Brushless servo systems with encoder or resolver feedback
AutoDrive DC brush limit switch controller systems
• User provided AC or DC motor systems
Automation
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Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Features
ER Series Rodless Actuator
ER Series Overview
The figures below represent the main components of an ER Series Linear Actuator.
Screw Driven Unit
Rear End Cap
Load Bearing Carriage
Strip Seal
Ball Screw or Acme Lead Screw
Sensing Magnet
Front End Cap
Front End Cap
Actuator Body
Overstroke Bumper
Steel Reinforced Polyurethane Drive Belt
Rear End Cap
Overstroke Bumper
Load Bearing Carriage
Actuator Body
Belt Driven Unit
Automation
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Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Model Code
Maintenance Instructions and Parts List
ER Series Rodless Actuator
ERS 50 B05 R A 21
Series/Motor Type
ERS Stepper ERB Servo ERD DC Brush
Profile Size
32 32 mm 50 50 mm 80 80 mm
Drive Type Available Sizes
A04 Acme Screw, 0.250 in lead ER32, 80 A05 Acme Screw, 0.200 in lead ER50 A08 Acme Screw, 0.125 in lead ER32 B01 Ball Screw, 1.000 in lead ER50, 80 B02 Ball Screw, 0.500 in lead ER50, 80 B04 Ball Screw, 0.250 in lead ER80 B05 Ball Screw, 0.200 in lead ER50 B08 Ball Screw, 0.125 in lead ER32 BLT Belt Drive All
Motor Mounting Style – Screw Drive
L Inline Motor Mounting M Parallel with Timing Belt, Motor Position 2 N Parallel with Timing Belt, Motor Position 3 Q Parallel with Timing Belt, Motor Position 4 R Reverse Parallel with Timing Belt, Motor Position 1 S Reverse Parallel with Timing Belt, Motor Position 2 T Reverse Parallel with Timing Belt, Motor Position 3 V Reverse Parallel with Timing Belt, Motor Position 4
Motor Mounting Style – Belt Drive R Direct Drive, Drive Right L Direct Drive, Drive Left M* Parallel with Timing Belt, Over Right N Parallel with Timing Belt, Under Right S* Parallel with Timing Belt, Over Left T Parallel with Timing Belt, Under Left V Reverse Parallel with Timing Belt, Over Right W Reverse Parallel with Timing Belt, Under Right Y Reverse Parallel with Timing Belt, Over Left Z Reverse Parallel with Timing Belt, Under Left J Reverse Parallel with Timing Belt, Rear Right K Reverse Parallel with Timing Belt, Rear Left
2 NEMA 23 (ER32, ER50) 3 NEMA 34 (ER50, ER80)
Drive Ratio Availability
Step Motors and DC Brush Motors
4 NEMA 42 (ER80) 9 Special
Drive Ratio
Size 1:1 1:1.5 1.5:1 2:1
ERS/D32 2 2 — ERS/D50 2 & 3 2 & 3 2 ERS/D80 3 & 4 3 & 4 3
Frame Size
(See Tables Below for Availability)
Drive Ratio
A 1:1 (Inline or Parallel) B 1.5:1 (Parallel) D 2:1 (Parallel) Z 1:1.5 (Parallel, ER32 only)
* Not available with motor
codes 2n for ERB32 and motor codes 6n and Jn for ERB50
Step Motor and DC Brush Motor
Option
0 No Motor, Flange and Coupler/Pulley Only 1 Std. Motor, Cable Grommet w/o Damper 2 Std. Motor, Conduit Connector w/o Damper 3 Std. Motor, Brad Harrison Connector, w/o Damper 4* Std. Motor, Cable Grommet w/ Damper 5* Std. Motor, Conduit Connector w/ Damper 6* Std. Motor, Brad Harrison Connector w/ Damper 9 Used w/Frame Size 9, Special Motor to be Mounted X Used with Frame Sizes 2, 3, 4, Other Parker Motor
* Step motors only.
Automation
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Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Model Code
ER Series Rodless Actuator
B S R E 150 L A
A Assigned by Factory
Linear Potentiometer Option
Omit- No Linear Potentiometer L- Linear Potentiometer
Carriage Bearing Style
R Roller Bearing Carriage S
Carriage Style
S Standard X Special (Consult Factory)
Actuator Mounting Options
B* Foot Mount (MSI) E* Rear Eye (MP4) F Bottom Tap (MS4) Standard G Foot Side Lug, Screw Drive Only
Rear Flange (MF2)
H*
Screw Drive Only
J Front Flange (MF1)
Front and Rear Flange (MF1 and MF2)
N*
Screw Drive Only
X Special
* Parallel motor mounting only.
Square Rail Carriage (Screw Drive Only)
Stroke Sizes
50 50 mm (1.97 in.) ER32, 50 100 100 mm (3.94 in.) All 150 150 mm (5.91 in.) All 200 200 mm (7.87 in.) All 300 300 mm (11.81 in.) All 450 450 mm (17.72 in.) All 600 600 mm (23.62 in.) All 750 750 mm (29.53 in.) All
1000 1000 mm (39.37 in.) All 1250 1250 mm (49.21 in.) ER50, 80 Screw, All Belt 1500 1500 mm (59.05 in.) ER80 Screw, All Belt
Up to 2800 mm All Belt Up to 3300 mm ER50, 80 Belt
Brake Option (ER50, 80)
OmitNo Brake E1115 VAC with Flying Leads and Cable Gland F124 VDC with Flying Leads and Cable Gland G1115 VAC with Brad Harrison Conn.
and 4 m Cable
H124 VDC with Brad Harrison Conn.
and 4 m Cable
V2115 VAC w/ Flying Leads, Cable Gland on
Step Motor ( NEMA 34,42)
W224 VDC w/ Flying Leads, Cable Gland on
Step Motor (NEMA 34,42)
Y2115 VAC w/ Brad Harrison Conn. and
4 m Cable on Step Motor (NEMA 34, 42)
Z224 VDC w/ Brad Harrison Conn. and
4 m Cable on Step Motor (NEMA 34,42)
1
Not available on inline screw drives or direct drive belt drives. Not compatible with rear mounting options (B, H, N).
2
Not compatible with damper or encoder options.
Servo Motor
Motor Code Sizes 20 NEMA 23 Flange and Coupling/ Pulley Only ER32, 50 22 SM233BE-TTQN Motor with 10 ft. Cables ER32, 50 23 SM233BR-TMSN Motor with 10 ft. Cables ER32, 50 2X Other Parker NEMA 23 Motor to be Mounted ER32, 50 30 NEMA 34 Flange and Coupling/ Pulley Only ER50, 80 3X Parker NEMA 34 motor to be Mounted ER50, 80 60 Parker 92 mm Flange and Coupler/Pulley Only ER50, 80 6X Other Parker 92mm Motor to be Mounted ER50, 80 J1 J0922JR-KMSN with 25 ft. Cables ER50, 80 J2 J0923HR-KMSN with 25 ft. Cables ER50, 80 J3 J0923KR-KMSN with 25 ft. Cables ER80 90 Special Flange and Coupler/ Pulley Only A n y 99 Special Motor to be Mounted Any
Automation
Drive Ratio Availability
Servo Motors
Drive Ratio
Size 1:1 1:1.5 1.5:1
ETB32 22 & 23 22 & 23 — ETB50 ETB80 J1/J2/J3 J1/J2/J3
7
22 & 23
J1/J2
22 & 23
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Maintenance Instructions and Parts List
ER Series Rodless Actuator
Automation
8
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Parts List Introduction
ER Series Rodless Actuator
ER Series Form Factors
The ER Series Rodless Actuator is available in three basic form factors, each of which carries a separate exploded view drawing and parts list. After determining your ER form factor, refer to the parts list section corresponding to that form factor.
DRIVE TYPE
BEARING TYPE
Screw Drive
Roller Bearing
Pages 10-11
Square Rail
Bearing
Pages 12-13
Belt Drive
Roller Bearing
Pages 14-15
Motor Mounting Styles
The ER Series Rodless Actuator includes pre-mounted DC stepper, brushless servo or brush motors. Motors may be mounted inline, or directly coupled to the screw shaft (screw drive) or pulley shaft (belt drive). Alternatively , motor may be mounted in a variety of parallel (or reverse-parallel) configurations. Parallel mounting link the motorshaft and actuator drive shaft through a timing belt and pulley system. Refer to the model code pages (pp. 6-7) and Catalog 1894, Electromechanical Actuator Products, for a detailed description of the many mounting possibilities. Each motor mounting assembly may be applied to all ER Series types: screw and belt drive, roller bearing and square rail.
MOTOR MOUNTING TYPE
1
Parts listed on page 13.
Automation
Parallel MountInline Mount
Pages 16-17 Pages 18-19
9
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Exploded View- Roller Bearing/Screw Drive
Maintenance Instructions and Parts List
ER Series Rodless Actuator
ER Series Roller Bearing Carriage and Screw Drive
Drawing Orientation
Automation
10
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Parts List-Roller Bearing/Screw Drive
ER Series Rodless Actuator
PART DESCRIPTION QTY 32 50 80
1C CARRIAGE BODY, ROLLER 1 ER32R03RS ER50R0 3RS ER80R0 3RS
2 ROLLER PLA TE 4 ER32R10 ER50R1 0 ER80 R1 0 4 ROLLER WHEEL A SSEMBL Y 7 ER32RCA ER50RCA ER80RCA 6 BEARING RETAINER 4 ET32 R0 4 ET32 R04 ET80R04 7 BEARING RETAINER SCREWS 4 CFT-CM3 X0.5-008 CFT-CM3X0. 5- 008 CF-CM6X1. 0- 016 8 ROLLER PLATE BOLTS 16 CS-CM3X0.5-006 CS-CM4X0.7-008 CS-CM5X0.8-016-Z
9 ECCENTRICS 3 ER32R12 ER32R12 ER80R04 10 TOP ROLLER SCREWS 3 CB-CM4X0.7-012 CS-CM4X0.7-016 CS-CM6X1.0-020 11 SWITCH M AGNETS 2 ER32M10 ER80M10 ER80M10 12 NUT RETA INER 1 ER32R07 ER50R07 ER8 0R07 13 NUT RETA INER SCREWS 4 CF-CM4X0 .7 - 01 2 CF-CM4X0.7-012 CF-CM6X1 .0- 020 14 NUT RETA INER SET SCREWS 2 SB-CM4X0.7-006 SB-CM6X1.0-008 SB-CM81.25-010 15 ACME\BALL SCREW NUT 1 TNXXXXX TNXXXXX TNXXXXX 16 U.H.M.W . COVER SLIDE 1 ER32R14BSC ER50R1 4B S C ER80R14BS C
17B TOP LOAD PLATE (SCREW) 1 ER32R05-S ER50R05-S ER80R05- S
18 TOP LOAD PLA TE SCREWS 8 CS-CM3X0.5-010-Z CS-CM4X0.7-012-Z CS-CM5X0.8-016-Z 19 STRIP GUIDES 2 ER32R06 ER50R06 ER8 0R06 20 STRIP GUIDES SCREWS 4 CS-CM3X0.5-008-Z CS-CM4X0.7-008-Z CS-CM4X0.7-010-Z 21 SERRATED WASHER 16 B21 24 B2125 B2115 28 END CAP SNAP RINGS 2 BNVH-112 BNVH-162 BNVH-275 29 CARRIAGE STOPS 2 ER32M02 ER50M02 ER80M02 30 S CREW DRIVE END CA P BUMPERS 2 ET32 M0 1 ET50M01 ET80M0 1 31 THRUST B EARINGS 2 RA373 RA336 RA342 32 SCREW SHAFT SLEEV E 1 ER32R08 N/A N/A 33 S CREW DRIVE OPP.SIDE END CAP 1 ER32E01 ER50E01 ER80E01 34 S TRIP GUIDE CL AMP 2 ER32M05 ER50M05 ER80 M05 35 STRIP GUIDE CLA MP SCREWS 4 CB-CM4X0.7-008-Z CB-CM4X0.7-008-Z CB-CM4X0.7-008-Z 36 S CREW DRIVE MOTOR SIDE END CA P 1 ER32E02 ER50E0 2 ER80E0 2 37 BEARING LOCK NUT 1 ET32R07 B87 77 B8776
37A BEARING LOCKNUT SCREW 1 CS-CM3X 0.5- 008 SUPPLIED SUPPL IED
38 SCREW DRIVE END SHCS IN LINE 4 CS-CM5X0.8-030 CS-CM6X1.0-035 CS-CM8X1.25-050
39A T IE ROD BOLTS 4 M6-M5 -A M8-M6-A M10- M8-A
40 TIE ROD NUTS 4 32-27015 50- 27015 80-27015 41 RADIAL BEARING 1 RA339 RA374 RA375 57 ACME/BALL SCREW 1 ERT SXXXXXNXXXXXX ERTSXXXXXN XXXXXX ERTSXXXXXNXXXXXX
58A ACME/BALL SCREW KEY IN LINE 1 B8534M2-06 B8534M2-08 B8534M5-14
58B ACME/BALL SCREW KEY PARALLEL 1 B8534M2-20 B8534M3-20 B8534M5-32
59 STRIP SEAL 1 ER32M06BSC ER50M06BSC ER80M06BSC 60 STRIP SEAL MAGNETS 2 ER32M11BSC ER32M11BSC ER32M11BSC 61 BODY 1 ER32CXXXX ER50CXXXX ER80CXXXX
Automation
11
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Exploded View- Square Rail/Screw Drive
Maintenance Instructions and Parts List
ER Series Rodless Actuator
ER Series Square Rail Carriage and Screw Drive
Drawing Orientation
Automation
12
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
PM-ER01/USA Maintenance Instructions and Parts List
Parts List- Square Rail/Screw Drive
ER Series Rodless Actuator
PART DESCRIPTION QTY 32 50 80
1B CARRIAGE BO DY , S QUARE RAIL 1 ER32 R03 SS ER50 R03SS ER80R03SS 11 SWITCH MAGNETS 2 ER32M10 ER80M10 ER80M10 12 NUT RETAINER 1 ER32 R07 ER50R07 ER80R0 7 13 NUT RETAINER SCREWS 4 CF-CM4X0.7-012 CF-CM4X0.7- 012 CF-CM6X1.0- 020 14 NUT RETAINER SET SCREWS 2 SB-CM4X0.7-006 SB-CM6X1.0-008 SB-CM81.25-010 15 A CME\BALL SCREWS NUT 1 TNXXXXX TNXXXXX TNXXXXX 16 U.H.M.W. COV ER SLIDE 1 ER32 R14 BSC ER50R14BSC ER80R1 4BSC
17B TOP LOA D PLATE (SCREW) 1 ER32R05-S ER50R05- S ER80R05-S
18 TOP LOAD PLATE SCREWS 8 CS-CM3X0.5-010-Z CS-CM4X0.7-012-Z CS-CM5X0.8-016-Z 19 STRIP GUIDES 2 ER32R06 ER50R06 ER80R06 20 STRIP GUIDES SCREWS 4 CS-CM3X0.5-008-Z CS-CM4X0.7-008-Z CS-CM4X0.7-010-Z 22 SQUARE RAIL BEARING SETS 1 RA377-XXXX RA3 7 8-XXXX RA 3 7 9-XXXX 23 SQUARE RAIL BEA RING SCREWS 8 CS-CM3X0.5-020 CS-CM3X0.5-008 CS-CM5X0.8-035 24 SERRATED WASHER 8 B2124 B2125 B2125 28 END CAP SNAP RINGS 2 BNVH-112 BNVH-162 BNVH-275 29 CARRIAG E STOPS 2 ER32 M02 ER50 M02 ER80M0 2 30 SCREW DRIVE END CAP BUMPERS 2 ET32M01 ET50M01 ET80M01 31 THRUST BEARINGS 2 RA373 RA336 RA342 32 SCREW SHAF T SLEEVE 1 ER32R0 8 N/A N/A 33 SCREW DRIVE OPP.S IDE END CAP 1 ER32E01 ER50E01 ER80 E01 34 ST R IP GUIDE CLA M P 2 ER32M05 ER50M 05 ER80M05 35 STRIP GUIDE CLAMP SCREWS 4 CB-CM4X0.7-008-Z CB-CM4X0.7-008-Z CB-CM4X0.7-008-Z 36 SCREW DRIVE MO TOR SIDE END CA P 1 ER32E0 2 ER50E02 ER80E0 2 37 BEARING LOCKNUT 1 ET32R07 B8777 B8776
37A BEARING LOCKNUT S CR EW 1 CS -CM3 X0.5-0 08 SUPPLIED SUPPLIED
38 SCREW DRIVE END SHCS IN LINE 4 CS-CM5X0.8-030 CS-CM6X1.0-035 CS-CM8X1.25-050
39A TIE ROD BOLTS 4 M6-M5-A M8- M6-A M10-M8-A
40 TIE ROD NUTS 4 32-27015 50-27015 80-27015 41 RADIAL BEARING 1 RA339 RA374 RA375 57 A CME/BALL SCREW 1 ERTSXXXXXNXXXXXX ERTSXXXXXNXXXXXX ERTSXXXXXNXXXXXX
58A ACME/BALL SCREW KEY IN LINE 1 B8534M2-06 B8534M2-08 B8534M5-14
58B ACME/BA LL SCREW KEY PARALLEL 1 B8534M2-20 B8534M3-20 B8534M5-32
59 STRIP SEAL 1 ER32M06 BSC ER50M06BSC ER80M06BSC 60 STRIP SEAL MA GNETS 2 ER32 M11BSC ER32M11BSC ER32M11BSC 61 BODY 1 ER32CXXXX ER50CXXXX ER80CXXXX 62 SQUARE RAIL SCREWS - CS-CM3X0.5-006 CS-CM3X0.5-006 CS-CM4X0.7-016 63 SQUARE RAIL S CREW WAS HERS - B2124 B 2125 B2125
Automation
13
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, OH 44281
PM-ER01/USA
Exploded View- Roller Bearing/Belt Drive
Maintenance Instructions and Parts List
ER Series Rodless Actuator
ER Series Roller Bearing Carriage and Belt Drive
Drawing Orientation
Automation
14
Parker Hannifin Corporation
Automation Actuator Division Wadsworth, Ohio
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