Parker Hannifin Accumulators and Receivers User Manual

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Accumulators and Receivers
Catalog C-1, May 2016
Page 2 / Catalog C-1, Accumulators and Receivers
Table of Contents
Accumulators and Receivers
Typical Piping Diagram ......................................................3
Steel Suction Line Accumulators ..............................................4
Copper Vertical, Horizontal, and Stand-Pipe Accumulators - OEM only ............11
Steel Receivers............................................................13
Terms of Sale with Warranty Limitations ......................................16
WARNING – USER RESPONSIBILITY
Failure or improper selection or improper use of the products described herein or related items can cause death, personal injury and property damage.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable and sufcient for all applications and reasonably foreseeable uses of the components or systems.
OFFER OF SALE
The items described in this document are hereby offered for sale by Parker Hannin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the detailed “Offer of Sale” elsewhere in this document or available at www.parker.com.
Typical Piping Diagram
Suction Line
Filter-Drier
Accumulator
*
Liquid Line
Solenoid
Valve
*
Liquid
*
Liquid Line
Filter-Drier
*
Receiver
Moisture &Liquid
Indicator
Liquid
Catalog C-1, Accumulators and Receivers / Page 3
Thermostatic
Expansion Valve
ASC Auxiliary
Side Connector
Refrigerant
Distributor
*
TEVs,
Assemblies
Saturated Liquid &
Vapor at TEV Outlet
Distributors, Tube
This schematic is for component location
only, not a typical piping recommendation.
LAC
Head
Pressure
Control
ETK/RTK
Acid Test Kit
Valve
*
Condensed
Liquid
Discharge Gas Bypassed
External Equalizer Connection
EVAPORATOR
*
HGBE
Discharge
Bypass
CONDENSER
Condenser Bypass Discharge Gas
*
EBV
Ball Valve
Valve
Hot Gas
Solenoid
*
ORIT
Evaporator Pressure
Regulating Valve
External Equalizer
Connection
Valve
*
COMPRESSOR
CROT
Crankcase
Pressure
Regulating
*
Valve
Suction Line
Models Available
*
Superheated Suction Gas
Page 4 / Catalog C-1, Accumulators and Receivers
Steel Suction Line Accumulators
Design
The function of a suction line accumula­tor in a heat pump or refrigeration system is to catch and hold any unused portion of the system charge. The device must also prevent liquid slugging of the compres­sor and excessive refrigerant dilution of the compressor oil.
The accumulator must return refrigerant and oil to the compressor at a sufficient rate to maintain both system operating efficiency and proper crankcase oil level. To make sure these tasks are accom­plished, system designers must consider the following items:
■ A properly sized and protected oil re-
turn orifice is required to ensure posi­tive oil (and refrigerant) return to the compressor
■ The accumulator must have sufficient in-
ternal volume
■ The pressure drop across the accumula-
tor should be as low as possible
Oil return at a minimum flow rate is controlled by the outlet U-tube size.
Refrigerant and oil will be returned to the compressor by pressure drop across the orifice metering area and the liquid head above the orifice. Other design requirements include safe working pres­sure, agency approvals and corrosion resistance.
Figure 1 illustrates a typical accumula­tor with an inlet defector. The shape of the deflector directs the inlet flow in a slightly downward tangential direction.
The inlet to the U-tube is located behind the inlet deflector to prevent liquid carry­over and is bell-shaped to reduce the sudden contraction loss of the high­velocity gas. The U-tube diameter is selected to minimize pressure drop at high flow rates yet provide adequate oil return at low flow rates.
Other features include a 50 x 60 mesh screen to protect the oil return orifice, an anti-siphon hole and a fusible alloy plug in the accumulator. The anti-siphon hole located near the outlet of the U-tube
prevents liquid from siphoning into the outlet tube and compressor during an off­cycle. The fusible alloy plug is generally a U.L. requirement since it is a safety device to protect against excessive pres­sure in the event of a fire.
Figure 1
Typical accumulator with inlet deflector baffle.
Selection
Accumulator selection can be fine-tuned for best performance. This involves the sizing of the accumulator and the sizing of the orifice. The controlling factor for both types is the type of metering device used in the system. In systems using a fixed orifice, the accumulator holding capacity should be about 70% of the system charge. This provides adequate holding capacity during operation with blocked or fouled heat exchanger coils. The resulting high discharge/low suction pressure condition will result in more liquid refrigerant in the accumulator. The oil return orifice size should be small to prevent excess liquid refrigerant being returned to the compressor. For these systems, a 0.040 inch (1.02 mm) diam­eter orifice is the recommended starting point.
For systems with a thermostatic expan- sion valve (TEV), the accumulator hold­ing capacity should be approximately 50% of the system charge. At startup and after defrost the bulb of the TEV is warm. Until the valve regains control, the accumulator plays a role in prevent­ing liquid slugging of the compressor. The accumulator must also contend with off cycle refrigerant migration. At shut-
down, the accumulator is the coldest component in the system. This results in migration of liquid refrigerant to the device. This type of system needs to return the refrigerant to circulation more quickly than the fixed orifice system. For these systems, a 0.055 inch (1.4 mm) diameter orifice allows quick return of the liquid refrigerant. The recommended sizes of the orifices can be further tested for optimum results. Other size orifices are possible to satisfy the characteristics required by the system designer.
New Refrigerants
The introduction of alternative refrig­erants and oils requires reviewing the design of components within the sys­tem, including suction accumulators. As previously stated, the accumulator is the coldest component in the system. The new refrigerants and oils may or may not be fully miscible in the temperature range the accumulator normally oper­ates. The oil and refrigerant can separate into oil rich and refrigerant rich layers in the accumulator, with the refrigerant rich layer at the bottom. The oil return orifice would be located in the refriger­ant rich layer.
The solution to this problem is to provide active mixing of the layers in the accu­mulator. This is accomplished by the shape and position of the inlet deflector and outlet U-tube. The inlet flow stream is directed tangentially into the liquid layers in the bottom of the accumulator. The resulting circulation of the liquid past the off center U-tube forces a mix­ing of the oil and refrigerant layers.
Field Replacement
The accumulator should be changed when a compressor is replaced. The old accumulator may contain contami­nants from the problem that caused the compressor failure. There may also be considerable oil remaining from the first compressor if a gradual loss of refrig­erant caused the failure. This amount coupled with the oil in the replacement compressor may create an oil overcharge condition.
Catalog C-1, Accumulators and Receivers / Page 5
Steel Suction Line Accumulators
U-Tube Style Accumulators – VA, PA and VPA Series
The U-tube accumulator design is a result of extensive laboratory testing of various designs. It takes into account essential requirements such as safe holding volume (relative to the system’s total charge), protected flow control for positive refrigerant and oil return, and minimum pressure drop across the accumulator.
Parker offers standard accumulator models designed for application on heat pump and refrigeration systems from 1/4 ton (.88 kW) through 28.5 tons (100.2 kW). Liquid refrigerant holding requirements of suction accumulator may vary by application.
Features and Benefits
■ Solid copper connections (except where noted in the following tables)
■ U-tube design for maximum flow of refrigerant and minimum oil entrapment
■ Inlet flow deflector guides refrigerant toward wall for smooth tangential flow and gradual
expansion
■ Baffled U-tube entrance is positioned behind the inlet flow deflector to prevent unwanted
liquid refrigerant from entering and damaging compressor at all rated conditions
■ Metering orifice matched to system capacity which optimizes liquid refrigerant and oil
flow return back to compressor at all rated conditions
■ Protective screen and orifice assembly on U-tube protects against contaminants affecting
metering function
■ Minimum pressure drop and Maximum refrigerant flow
■ VA and VPA models are U.L. Listed for USA and Canada for 300 psig (20.7 bar) maximum
working pressure under SA5764-SKXY/SKXY7
■ PA models are U.L. Listed for USA and Canada for 355 psig (24.5 bar) maximum working
pressure under SA5764-SKXY/SKXY7
■ Powder coating surpasses 500 hour ASTM salt spray
■ Integral 430°F (221°C) fuse plugs on larger models
■ Compatible with CFC, HCFC and HFC refrigerants including R-22, R-134a, R-404A, R-407C,
R-410A, R-500, R-502 and R-507
Dimensions and Flow Data
Refer to pages 6 through 10 for dimension values and flow data.
Page 6 / Catalog C-1, Accumulators and Receivers
Dimensions
IN
“VA” Series
“E”
OUT
“A”
“D”
“C”
“B”
“PA” and “VPA” Series
“E”
“D”
IN
OUT
“A”
“B”
“C”
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