Parker Hannifin 192-510011N7 User Manual
Automation
Linear actuators
HLE with timing belt drive
HLEZ with rack-and-pinion drive
Catalogue: 192-510011N7
Version 7 / May 1999
HLE – Linear actuators with timing belt drive
Automation
2
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
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HLE linear actuators with timing belt drive
- for guiding, transporting and positioning -
Contents:
The HLE - a proven technology.............. 4
Construction of the HLE..........................5
Technical data..........................................6
Dimensional drawings.............................8
HLE 80......................................................8
HLE100...................................................10
HLE 150..................................................12
Idler unit.................................................14
Carriage with bar ..................................14
Order code .............................................15
HLEZ linear actuators with rack-and-
pinion drive.............................................17
Mechanical accessories........................ 25
Assembly angle plate...........................25
Clamping profile ...................................26
T-nuts and bolts....................................26
Link shaft bearing.................................27
External buffer stop..............................27
Cable carrier..........................................28
Longitudinal flange connection set....30
Attachment of position sensors ..........31
Tripping plate........................................32
Mechanical limit switch........................33
Electrical limit switch...........................33
Distribution box....................................34
Other accessories and software...........34
The dynamic linear unit Typical fields of application Proven technology
for gui ding, transporting and positioning, even over long distances,
offers:
i
High speeds in practical appli -
cations of up to 7 m/s
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Up to 108 Nm permitted dr iv-
ing torque
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Long travel distances, up to
20 m
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High load capacity, horizontal
up to 1000 kg /, vertical up to
300 kg
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Repeatability, up to ±0.05 mm
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High mechanical effic iency of
95 %
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Three prof ile sizes: HLE80,
HLE100 and HLE150, can be
combined in a modular system
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Simple, rapid installation and
start-up
as part of advanced, cost-effec tive construction of m ac hines and
handling systems:
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Materials handling
e.g. pal-
letization, feeding, withdrawal
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Textile machinery building
e.g. cross-cutt ing, slit ting and
stacking, quilting, seam stitching
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Process engi neering
e.g.
painting, coating, bonding
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Warehouse technology
e.g.
picking, storage
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Construction
e.g. f or mwork,
placing reinforcing steel
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Clean room technology
e.g.
wafer transport, wafer coati ng
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Machine tool building
e.g.
loading wit h workpiece, tool
changing
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Testing technology
e.g.
guiding ul trasonic sensors
Subject to technical m odification. Data correct at time of printi ng 06/99
proven in numerous applications,
offers the fol lowing advantages:
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Low-friction runnin
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Low particle generation (clean
room suitability to class 10)
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low wear
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zero maintenance
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quiet running
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high efficiency and
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long service life
High dynamic perfor mance
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uaranteed:
due to low-mass, pl ay - free
wheels
Simplif ied inspection with long
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inspection intervals.
Longitudinal groov es i ntegra-
i
ted on all sides of the profile
for mounting att ac hments or
for use as a cable duct
Tim ing belts can be repl aced
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without dismantling load attachment plate.
Flex ible installation options
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provided by longitudinal grooves in the load attachment
plate.
Automation
3
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
The HLE - a proven technology
The universal one
The HLE linear actuator offers an appropriate solution for all motion tasks.
It is ideal for use as a single axis, or as
a component in a m ul tiple axis system.
It has been developed for rapid linear
movements over long stroke distances.
The HLE provides a simple machine
and system element and can be used
without the need for any specialised
knowledge. Installation and start ing up
only requires a small amount of effort
from the user. The HLE is supplied in
many different configurations with numerous options and many accessories.
The HLE drive principle
The HLE consists of an extruded, selfsupporting aluminium profile, inside
which a backlash-free wheeled carriage
is moved by a timing belt.
Our experience
You can have confidence in our experience and skill because over 6000 axes
are already in use throughout t he world
- be it in automatic textile equipment,
handling systems, packaging machines, automat ic painting and bi nding
equipment ...etc.
The HLE can be found in a wide range
of applications: in clean rooms, in the
food industry, production plants in the
chemical indust r y or i n the manufacture
of prefabricated concrete components.
We work together with a wide range of
different industrial sectors including t he
automobile industry, machine tool
manufactur ers, microelectronics m anufacturers - and hopefully soon with you
...
The steel cord tensile strands integrated into the belt provide the necessary stiffness and effectively prevent
belt streching.
Examples/applications
Mercedes Benz
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supporting cockpit parts in the S-class
, Böblingen, Germany: wafer transport
IBM
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in chip production
Bosch-Siemens Hausgeräte GmbH
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Traunreut, Germany: ha ndling co okers
, Stuttgart, Germany: picking e l ectronic
SEL
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components
Bitterfeld: palettising folding cartons
Bayer,
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(flatpa ck box es) for pharmaceut icals
LT Engineering,
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unit for small parts stores
, Steinfeld: handling roof tiles
Braas
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Philips,
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Weckenmann,
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profiles in the concrete branch.
Special pulleys ensure play-free drive,
ensuring high repeatibility even with
long travel paths and high speeds.
, Sindelfingen, Germany:
,
Switzerland: shelf-picking
Holland: handling screen masks
Dormettingen: setting shell
Optional steel strip cover
A totally new steel strip cover concept
applies fully to the HLE-design. It re-
The T-grooves of the load attachment plate and the basic HLE profile are suitable for T-nuts in accordance with DIN508 and T-bolt in
accordance with DIN 787 (T-nuts
and bolts: refer to page 26)
Ma gnetic strips recessed in the
profile ensure that the steel belt is
fully sealed with the profile
Steel plate integrated in the carriage
plate serves as switching plate for
home & limit sensors.
Switches or sensors for the end
limit or for the machine zero point
can be integrated in the T-groove of
the HLE profile
liably protects the timing belt, wheels
and the bearing surface of the profile
Protectiv e caps ensure th at no dust
enters the in terior of the HLE
Plastic inlays serve as
bearing surface for steel
strip.
against dirt ( pr ot ecti on cl ass I P30) .
A spring-loaded felt insert reliably
keeps dirt away
The timing belt is attached to the carriage
with a clamping angle piece.
The belt can be changed without dismantling the flange plate.
Automation
4
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
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Construction of the HLE
4
1
59
7
6
The profile (1)
Light, compact and self-supporting alum inium
prof ile con stru ction. Available in t he fol lowin
cross-sections:
80x80 mm (HLE80)
100x100 mm (HLE100)
150x150 mm (HLE150)
All profi les feat ure a tot al of ei
clampin g grooves f or the attach ment of additional mechanical components and for the
connection of several HLE units. These
grooves also s erve as at tac hment and mou nting points for initiators and mechanical switches.
To
ether with the HAUSER cover profiles (8),
these can be used as cable ducts.
ht longitudinal
The carri age (2)
Light, rigid carriages with plastic rollers
moun t ed on roller bear i n
for pla
-free carriage settings on all sides.
Overall, this results in high mechanical efficienc
and virtually wear-free operation. The
carria
e can be supplied in two lengths, either
standard or extended.
We can also produce special carria
customised applications.
s and eccentric axles
es for
The tensioning station (3)
An easily maintained and assembly-friendly
tensioning station for setting the te nsio n required for the timing belt and its orientation
(parallelism of pulleys).
8
2
The d rive station (4)
Robust cast ca sing with standard flange. Man
earboxes can be directly flange-mou nted ( for
bore pattern, refe r t o dimensions).
On request, this can be supplied with the drive
shaft on the right, on the left or on both sides.
The timing belt (5)
The timing belt has no play and is reinforced
by in tegr al s teel wir es, th ereb y ens ur in g m aximum trave l spe eds and repeatability.
Clamping of timing belt (6)
The timing belt clamping angle guarantees a
secure connection between the timin
the carriage.
Th e cl ampi n
be rep laced with out t he load attac hmen t p late
havin g to be di smant led. T his means that attachments do not normally need to be remove d.
st em all ows t he t imi ng belt to
The l oad attachment plate (7)
The longitudinal grooves integrated on
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the top of the plate offer many options for
the assembly of attachments.
belt and
3
When used in conjunction with the
clampin
simple incorporation in a multi-axis system.
Sim pl e and ad j us t abl e att ac h men t of oper -
i
atin
lon
the underside of the plate.
Hei
i
the s teel str ip cover is att ached at a later
date.
Special designs are also available on request.
The optional drive motor (9)
Parker servo motor with res olver and an approp riate pl anetar
drive for dynamic and accurate applications.
W hen used together with the COMPAX compact servo controller, the HLE becomes a
complete, read
sin
le and multi-axis travel and continuous
path controls.
The V2A version (option V)
Minimum particle emissions and high levels of
resistance to water and various cleanin
agents make th e V2A vers ion th e num ber one
ch oice for use in clean r ooms or the food industry.
Th e st eel c om pon en ts ar e mad e of V 2A m aterial and the rollers and pulle
fitted w ith corrosion-resistant bearings.
profile (page 26) this allows for
cams or switch lugs by means of
itudinal grooves on the sides and on
ht and bolt points are unaffected when
earbox f orm an optimum
-to- run aut omation system for
mountings are
Automation
5
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
Technical data
HLE size 80 100 150
Unit
Standard
Steel strip
cover
Standard
Weight and moment of inertia
Weight of basi c unit without strok e
HLE with standard carriage S kg 7.1 7.9 11.5 12.7 28.6 31.2
HLE with extended carriage E kg 8.4 9.9 14.6 15.8 35.9 38.5
Weight of standar d c ar r iage +
load attachment plat e S
Weight of extended carriage +
load attachment plat e E
Weight per meter of additional length kg/m 6.4 6.4 9.9 10.0 21.0 21.1
Moment of inertia related t o the drive shaft
Standard carriage S kgcm
Extended car riage E kgcm
kg 1.5 1.7 2.5 2.8 6.7 7.3
kg 2.5 2.8 4.1 4.4 10.9 11.5
2
2
18.1 20.3 22.3 24.6 114.0 123.3
27.5 29.7 34.1 36.4 174.4 183.6
Steel strip
cover
Standard
Steel strip
cover
Travel paths and speeds
Maximum tr avel speed
Maximum acceleration
Maximum tr avel path, standard
carriage S/T2 with one profile bar
Maximum tr avel path, extended
carriage E/F2 with one profile bar
1
1
m/s 5.0 5.0 5.0
2
m/s
10.0 10.0 10.0
mm 5350 5260 6300 6210 9150 9060
mm 5200 5110 6150 6060 9000 8910
Geometrical data
Cross-section mm x mm 80 x 80 100 x 100 150 x 150
Moment of inertia I
Moment of inertia I
Moment of inertia I
x cm
y cm
t cm
Modulus of elasticit y N/mm2 0.72*10
4 152 383 1940
4 177 431 2147
4 24 117 391
5
Pulley data, torques and forces
Travel distance per r evolution mm/rev 190 170 240
Pulley diameter mm 60.479 54.113 76.394
Nominal drive torque Nm 17.5 15.7 51.4
Maximum drive t or que
Nominal belt traction (effective load) N 580 580 1350
Max. belt traction3 (effective load) N 1058 1478 2827
Repeatability
Please contact HAUSER in t he event of t he f ollowing deviations f r om the standard techni cal data:
1
Travel speeds over 5m/s and acceleration over 10m/s2.
2
Longitudinal f lange connection possible for longer travel distances. This does lead to li mitati ons wi t h r egard to: maximum
permitted load, dr i v e torque, speed, acceleration and repeatability (refer to page 30)
3
Increased timing belt t ension required.
4
Repeatability up to ± 0.05 mm
4
3
Nm 32 40 108
mm ±0.2 ±0.2 ±0.2
Technical data, issued 06/99, safety factor taken into co nsideration S=1. Data a pplies for a temperature range of betw een -10°C and +40°C
Parker Hannifin GmbH
Electromechanical Division
Automation
6
HLE – Linear actuators with timing belt drive
Mz
Fz
Fx
Mx
Fy
My
Fx [N] (load-be aring capac ity of timing belt)
3000
2500
2000
1500
1000
500
Fy [N]
1800
1600
1400
1200
1000
800
600
400
200
Fz [N]
3500
3000
2500
2000
1500
1000
500
HLE150c
HLE100c
HLE80c
0
012345
HLE150c
HLE100c
HLE80c
0
012345
HLE150c
HLE100c
HLE80c
0
012345
v [m/s]
v [m/s]
v [m/s]
The forces and torques the carriage and the timi ng belt are
capable of transferring ar e speed-dependent.
The curves shown in the graphs apply to a standard carr i age
(S/T).
Wi th the extended carriage (E/F), all the values apart from
Fx (load-bearing capacity of timing belt) can be doubled if
the load is applied equally to both hal ves of the carr iage or
distribut ed unifor mly along it s enti r e length.
The curves show the maximum load-bearing capacity of a
carriage in one direction of for ce or torque. If several loads
are applied in different directions, the values given by the
curves
must be derated
, i.e. the load or speed should be
reduced if necessary.
For precise carriage dimensioni ng, our software "DimAxes"
is available (Refer to "Other accessories and software", page
34).
Mx [Nm]
250
200
HLE150c
150
100
HLE100c
50
HLE80c
0
012345
My [Nm]
450
400
HLE150c
350
300
250
HLE100c
200
150
HLE80c
100
50
0
012345
Mz [Nm]
250
HLE150c
200
150
HLE100c
100
50
HLE80c
0
012345
v [m/s]
v [m/s]
v [m/s]
Automation
7
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
Dimensional drawings
HLE 80 single axis
Section A-A enlarged
stroke
+0,2
+0,3
4,5
12,5
Slots compatible with
DIN508 T-nuts
DIN787 T-bolts
70
20
8,1
+0,3
100
Detail X
+0,3
4,5
12,5
8,1
+0,3
+0,2
±0,3
X
±0,3
40
80
40
106
130 (175)
125
travel
Safety
7
±0,1
H
Pulley for drive shaft Ø16
Key complying with
DIN 6885 T1, type A
Ø60
(35)
Ø75
5x45°
Dimensions in () apply in combination with
steel strip cover. Pa rts indicated in broken lines:
Steel strip cover option. Casing projecti on at drive
and tensioning sta t ion approx . 1mm.
70
100
120
M5
gearbox flange A
50
40
A
gearbox flange Q
Pulley for drive shaft Ø20
+0,2
70
120
50
4xM6 Pitch
circle Ø100
H7
164 (209)
110
gearbox flange R
A
250 standard carriage
400 extended carriage
125
144 (189)
(35)
travel
Safety
H7
80
100
+0,2
100
122
50
61
Pulley for drive shaft Ø25
80
50
10
Key complying with
DIN 6885 T1, type A
140
52
4xM8 Pitch
circle Ø130
34
Timing belt
tensioning screws
Automation
8
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
HLE80 drive housing with drive shafts
100
50
SR
SL
20
h9
70
120
SL: shaft on left
40
87
100
50
20
h6
70
120
SB: shafts on both sides RL:gearbox on right and
SR: shaft on right
HLE 80 dual axis with gearbox flange Q
100
50
80
215
100
50
215 < A < 500
87
40
100
50
120
70
20
h8
29
96
shaft on left
LR: gearbox on left and shaft
on right
100
50
A > 500
80
70
120
Centre distance A between 80215 mm
Centre distance A between
215-500 mm
70
120
HLE 80 dual axis with gearbox flange R
122
61
80
215
80
80
140
Centre distance A between 80215 mm
122
61
80
140
Centre distance A between
215-500 mm
80
A > 215
80
80
70
120
Centre distance A greater than
500 mm
122
61
80
140
A > 500
80
Centre distance A greater than
500 mm
Automation
9
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
HLE100 single axis
Section A-A enlarged
90
120
60
±0,3
20
8,1
+0,3
X
+0,3
±0,3
60
100
8,1
,2
0
+
+0,3
4,5
12,5
Detail X
+0,3
4,5
+
0
,2
12,5
102
126(171)
Slots compati ble with
DIN 508 T-nuts
DIN 787 T-bolts
125174(219)
travel
Safety
Dimensions in () apply in combination with
steel strip cover. Parts indicated in broken lines:
Steel strip cover option. Casing projection at drive
and tensioning station approx. 1mm.
stroke
(35)
±0,1
Ø75
Ø60
H7
Pulley for drive shaft Ø16
Key complying with
DIN 6885 T1, type A
85
100
M5 5x45°
A
A
gearbox flange A
64,4
150
52 12
132
300 standard carriage
450 extended carriage
(35)
gearbox flange R
Pulley for drive shaft Ø25
85
±0,2
Key complying with DIN 6885 T1, type A
Pulley for drive shaft Ø20
Key complying with
DIN 6885 T1, type A
85
150
gearbox flange Q
52 52
H7
80
174(219)
150
64,4
132
4xM8 Pitch
circle Ø130
8xM6 Pitch
circle Ø100
125
travel
Safety
H7
110
64,4
132
63,4
+0,2
43
Automation
Timing belt
tensioning screw
10
Parker Hannifin GmbH
Electromechanical Division
HLE – Linear actuators with timing belt drive
HLE100 drive housing with drive shafts
132
64,4
SR
SL
20
h9
85
150
SL: shaft on left
40
87
132
64,4
20
h6
85
150
SB: shaft on both sides RL:gearbox on right and
SR: shaft on right
HLE 100 dual axis with gearbox flanges Q and R
132
64,4
100
225
132
64,4
225<A<500
87
40
132
64,4
20
h8
85
150
40
87
shaft on left
LR: gearbox on left and shaft
on right
132
64,4
A > 500
85
100
150
Centre distance A between
100-225 mm
100
85
150
Centre distance A between
225-500 mm
85
150
100
Centre distance A greater than
500 mm
Automation
11
Parker Hannifin GmbH
Electromechanical Division
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