HLR Mounting Instruction
Electromechanical Automation
The data correspond to the current status at the time of printing.
192-510201N1 HLR
2019-04
HLR Mounting instructions
Operating Manual - Installation, Commissioning, Maintenance and Repair
DOC-0013-02
We reserve the right to make technical changes. 04.04.19 14:29 192-510201N1 HLR 2019-04
Mounting
instructions
Introduction HLR Mounting Instruction
2 192-510201N1 HLR 2019-04
Production site:
Par
ker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical & Drives Division Europe [EMDE]
Robert-Bosch-Strasse 22
77656 Offenburg, Deutschland)
Tel.: + 49 (0781) 509-0
fax + 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
Email address: sales.automation@parker.com mailto:EM-Motion@parker.com
Parker Hannifin GmbH - registered office: Bielefeld HRB 35489
Management Board: Ellen Raahede Secher, Dr.-Ing. Hans-Jürgen Haas, Kees Veraart - Chairman of the board: Hansgeorg Greuner
Italy:
Parker Hannifin Manufacturing Srl
Electromechanical & Drives Division [EME]
Via C. Gounod, 1
20092 Cinisello Balsamo (Milano), Italy
Phone: + 39 (0)2 361081
Fax: + 39 (0)2 36108400
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: parker.italy@parker.com mailto:parker.italy@parker.com
Non-warranty clause
We checked the contents of this publication for compliance with the associated
hardware and software. We can, however, not exclude discrepancies and do
therefore not accept any liability for the exact compliance. The information in this
publication is regularly checked, necessary corrections will be part of the
subsequent publications.
German Master created.
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Device assignment
Inhalt
1. Introduction ............................................................................................. 5
1.1 Device assignment .................................................................................. 5
1.2 Type identification plate .......................................................................... 5
1.3 Mounting explanation .............................................................................. 6
1.4 Applications in accordance with the Regulations ................................ 7
1.4.1. Applications not in accordance with the intended use ................................. 7
1.5 For Safety Use .......................................................................................... 8
1.5.1. General hazards ................................................................................................. 8
1.5.2. Identifying Residual Dangers and Hazardous Areas ..................................... 8
1.5.3. Working safely ................................................................................................... 8
1.5.4. Safety Instructions for the Company Using the System ............................... 9
1.5.5. Safety Instructions for Operating Personnel .................................................. 9
1.6 Packaging, storage, transport .............................................................. 10
1.6.1. Special notes on transport ............................................................................. 10
1.7 Terms of guarantee / warranty .............................................................. 11
1.8 Conditions of utilization ........................................................................ 12
2. Device description ................................................................................ 13
2.1 Technical data ........................................................................................ 16
2.2 Dimensions ............................................................................................. 17
3. Mounting ................................................................................................ 20
3.1 General installation instructions .......................................................... 20
3.2 Installation of a single axis ................................................................... 21
3.3 Mounting Method of a double axis ....................................................... 22
3.3.1. Alignment of a double axis ............................................................................. 22
3.3.2. Installation of connection shaft...................................................................... 24
3.4 Correct position of loads on the carriage. ........................................... 26
3.5 Installation / dismantelling of the drive ................................................ 27
3.6 Assembly of Z-axes ............................................................................... 28
3.6.1. Mounting ETH/ETT032 on single axis via bracket plate .............................. 29
3.6.2. Mounting ETH/ETT032 & ETH/ETT050 on double axis via cross beam ..... 31
3.6.3. Assembly of OSP-E20BV to single axis via mounting plates ..................... 33
3.7 Assembly of accessories ...................................................................... 34
3.7.1. Sensors ............................................................................................................. 34
3.7.2. External end stops ........................................................................................... 36
4. Commissioning ..................................................................................... 37
4.1 General notes on commissioning ........................................................ 37
4.2 Use at elevated ambient / operating temperatures ............................. 38
5. Maintenance and service ...................................................................... 39
5.1 General maintenance notes .................................................................. 39
5.2 Maintenance schedule and replacement intervals .............................. 40
5.3 Lubrication of the guiding system ....................................................... 41
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4 192-510201N1 HLR 2019-04
5.4 Steel strip cover disassembly and replacement ................................. 43
5.5 Toothed belt ........................................................................................... 45
5.5.1. Checking and setting toothed belt tension ................................................... 45
5.5.2. Exchanging the toothed belt .......................................................................... 47
5.6 Replace carriage lid ............................................................................... 49
5.7 Check steel strip deflectors and steel strip sliding rods .................... 50
5.8 Exchange guiding system ..................................................................... 50
5.9 Spare and Wear Parts ............................................................................ 51
5.9.1. Wear parts ........................................................................................................ 51
5.9.2. Spareparts ........................................................................................................ 51
6. Supply repair ......................................................................................... 52
7. Index ....................................................................................................... 53
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Conditions of utilization .................................................................................................... 12
Manufacturer address
PN:
Order code
SN:
Unambiguous identification number
Tested:
Date of factory test
1. Introduction
In this chapter you can read about:
Device assignment ............................................................................................................ 5
Type identification plate ..................................................................................................... 5
Mounting explanation......................................................................................................... 6
Applications in accordance with the Regulations ................................................................ 7
For Safety Use .................................................................................................................. 8
Packaging, storage, transport .......................................................................................... 10
Terms of guarantee / warranty ......................................................................................... 11
1.1 Device assignment
This manual applies for the following devices:
Linear actuators with the designation:
HLR070
HLR080
i
Device assignment
1.2 Type identification plate
Type specification plate (example)
Type specification plate explanation
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1.3 Mounting explanation
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Applications in accordance with the Regulations
1.4 Applications in accordance with the Regulations
The incomplete machine can only be set in operation if it is sure that the machine
in which the incomplete machine shall be mounted is conform to the 2006/42/EG
machine directives.
Without further measures the product is not suitable for safety-oriented tasks. The
linear actualor must only be used in areas that are not accessible to persons during
operation.
If the linear actuator is used in areas accessible to people, it must be installed in
such a manner that no one can be endangered during operation.
The described safety, installation and operating instructions must be adhered to.
General functioning consists in converting a rotational movement in a linear
movement without slip within the product related load limits.
Can be found here (see page 16) and in the HLR Catalogue
(http://www.parker.com/eme/hlr).
Its applications are in industry and trade.
The linear actuator is used for: Positioning, transporting, feeding, removing, pallet
handling, loading, unloading, processing and manipulating as well as testing work
pieces or tools. Since the component can be used in a very wide range of
applications, the user is responsible for its use in specific applications.
1.4.1. Applications not in accordance with the intended use
For risks of applications not in accordance with the intended use, the user shall
bear the sole responsibility. Parker Hannifin does not accept any liability for
damages caused by applications not in accordance with the intended use of the
product.
Introduction
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Indicates a potentially hazardous situation which, if not avoided using appropriate
safety measures, could result in serious or minor injury.
Provides important information about the product, how to handle the product or
about the part of the manual to which particular attention must be paid.
The information (such as instructions and notes) contained in this manual must
condition.
1.5 For Safety Use
1.5.1. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The subsystem has been designed in accordance with state-of-the-art technical
developments and is operationally reliable. If it is not operated by qualified or at
least trained personnel or if it is operated improperly or not in accordance with the
operating instructions, however, the unit may bear the risk of hazards.
Electronic, moving and rotating components can
cause danger for life and limb of the operator or third persons and / or
cause material damage
.
If the linear actuator is installed in a machine plant, the safety requirements noted
i
n the operating instructions for that machine must be combined with thos
des
cribed in this manual.
1.5.2. Identifying Residual Dangers and Hazardous Areas
If there are still residual dangers present to persons or property from the linear
actuator in spite of operating it in a safe manner, the user must make reference to
these residual dangers through signs and written rules requiring appropriate
procedures.
The following safety signal words are used:
e
Indicates that an imminent hazardous situation may lead to death or serious
bodily harm if not prevented using appropriate safety measures.
Indicates a potentially hazardous situation which, if not avoided using appropriate
safety measures, may result in minor injury or material damage.
1.5.3. Working safely
be heeded for all work involved in installing, commissioning, setting up, operating,
changing operating conditions and modes, servicing, inspecting and repairing the
unit.
The manual must be available close to the linear module during the performance
of all tasks.
It is impermissible to operate the liner module if it is not in perfectly functional
Operating personnel
Only qualified expert personnel is permitted to perform works on the linear
actuator. All the applicable regulations and provisions must be heeded (IEC, EN,
national accident prevention regulations etc.).
Qualified persons as the term is used in this manual are persons who:
persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for th
afety of the system to perform the required task and in the process are capabl
s
recognizing potential hazards and avoiding them (definition of skilled persons
of
in accordance with VDE015 or IEC364)
e
e
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with safety transmitter switches.
Supervisors must also become familiar with the entire chapter entitled "Safety"
devices.
Any work step that has a negative effect on the operating safety of the linear
always be observed when installing and operating our linear motor module.
For Safety Use
Persons who have a knowledge of first-aid techniques and the local emergency
rescue services.
Persons who have read and will observe the safety instructions.
Instructions for Special Hazards
The linear module must be fixed or supported in accordance with the indications
in this manual.
The operator must ensure that operation of the linear module does not cause any
danger.
If the linear module moves in hazardous areas, these areas must be safeguarded
1.5.4. Safety Instructions for the Company Using the System
and handling required on the linear actuator.
Supervisors must ensure that installation and operating personnel have read and
understand the chapter entitled "Safety" and the description of how to work with
the machine, and that they observe the instructions.
The manual must be available close to the linear module during the performance
of all tasks.
It is impermissible to operate the liner module if it is not in perfectly functional
condition.
Depending on the application, the operating company must provide for a suitable
separating safety fence. Access to the motion range during operation must be
prevented.
The user must make sure that the work area is protected by appropriate safety
1.5.5. Safety Instructions for Operating Personnel
motor module must be omitted.
Operating and supervisory personnel are required to check the linear actuator or
machine at least once per shift for externally visible damage or defects. Changes
that have occurred (including the operating behavior) that could have a negative
effect on the operating safety must be reported immediately.
Components and accessories are designed especially for this product. When
purchasing spare and wear parts, use only original Parker parts. We explicitly
draw your attention to the fact that we are unable to check or release spare parts
or accessories that were not provided by us. Installing and/or using such products
may cause negative changes in the required design properties in some
circumstances, which in turn could negatively effect the active and/or passive
operating safety of the product.
The manufacturer is unable to accept any liability for damage caused by using
non-original parts and accessories.
Depending on the operating conditions (rotation speed, load, etc.) increased
surface temperature in the area of the drive may occur. When touching it during
operation slight injuries from burning may occur. Don't touch the product during
operation. At maintenance, service and repair always take care that the product is
cooled off before starting work.
Safety and protection devices are strictly NOT to be removed or bypassed or set
out of order.
Applicable requirements and national accident prevention regulations must
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The packaging material is inflammable, if it is disposed off improperly by burning,
lethal fumes may develop.
suitable for
recycling
Metal
Plastic materials
Never step under overhead loads danger of being injured!
Moving parts must always be secured against slipping or moving.
1.6 Packaging, storage, transport
First check
Check the packaging for damages.
Remove all items from the packaging.
Do not discard the packaging; it is strongly recommended to use the original
packaging material for return deliveries.
Depending on the storage location, metal surfaces may have a temperature of
0 °C or below. Please provide appropriate worker protection (e.g. protectiv
gl
oves).
Please ensure that the consignment does correspond to your order.
Check the product for damages. Do never use a device which seems damaged.
Please read the installation manual carefully before installing or commissioning
t
he device.
Packaging material
e
Transport
Make sure to transport the linear module always in a safe manner and with the aid
of suitable lifting equipment (Means of transport).
Storage
The linear module must be stored evenly and without any mechanical load.
The stated storage temperature must be adhered to.
For a storage period longer than 1 year, the linear module must be relubricated
before commissioning.
Disposal
We recommend to dispose off the respective materials in accordance with the
respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material
yes no
yes no
1.6.1. Special notes on transport
When using ropes, make certain they are not twisted or knotted. If you are using
more than one rope, all the ropes should be equally taut.
When transporting the cylinder with a forklift, establish an equilibrium and secure
the load if necessary.
Disposal
Use only transport equipment with sufficient lifting capacity. Take care of
structural safety when using lifting equipment!
In general, no means of transport are needed for the linear actuator. Depending on
its size, the linear actuator can be carried by one or two persons.
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1.7 Terms of guarantee / warranty
These operating instructions are subject to changes including changes in technical
details with respect to the information and figures contained herein.
Parker Hannifin Manufacturing Germany GmbH & Co. KG grants no quality or
durability guarantees nor any guarantees as to the suitability for specific purposes.
Such guarantees must be expressly agreed upon in writing
Public statements, recommendations or advertising do not in any way represent
quality specifications.
The warranty rights of the user imply that he reports any fault immediately and
describes it precisely in his notice of defects. Parker Hannifin Manufacturing
Germany GmbH & Co. KG is not responsible under any circumstances for damage
to the product itself or any consequential damage caused by the product resulting
from improper handling of the product. If Parker-Hannifin Manufacturing Germany
GmbH & Co. KG is responsible for a defect, Parker-Hannifin Manufacturing
Germany GmbH & Co. KG shall be authorized, at its discretion, to undertake
improvements or deliver replacements.
In compliance with ISO 9000, all products are equipped with a type plate and a
note of care that are bound to the device. The type plate must not be removed or
damaged under any circumstances.
Parker Hannifin Manufacturing Germany GmbH & Co. KG shall not be held liable,
regardless of any legal basis, except for cases of intent or gross negligence;
injuries to life, body or health; or defects of malicious nondisclosure or whose
absence was expressly guaranteed in writing.
Furthermore, if there is compulsory liability under the Product Liability legislation for
personal injury and property damage to privately used objects, in the event of
negligent breach of significant contractual obligations, Parker Hannifin
Manufacturing Germany GmbH & Co. KG shall also be liable for cases of ordinary
negligence; however, this is limited to damages that are contractually typical and
foreseeable.
Further claims are hereby excluded.
The warranty shall lapse in the event of non-compliance with these operating
instructions, the relevant statutory provisions and other information provided by the
supplier.
In particular, we are not responsible for failures caused by modifications made by
the customer or other parties. In such cases, the normal repair costs will be
calculated. These costs will likewise be calculated for a check of the unit if no fault
can be determined on the unit.
This regulation also applies during the warranty period.
No claims exist as to the availability of previous versions or to the retrofitting
capacity of the units delivered to adapt them to the respectively current model
version.
Terms of guarantee / warranty
User conversions and changes are not Permitted
The linear actuator must not be changed in its design or in terms of safety without
our approval. Any change as defined here made by the user excludes any liability
on our part.
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The operation of the linear actuator is only permitted within the range of the limit
or even damages must be expected.
Even if the limit switches were already mounted at our premises, they must be
adapted according to suitable values before operation!
Always use all available mounting possibilities and respect the requirements.
The internal end stops serve as damping element during mechanical collision.
However, they can avoid limited damages only.
1.8 Conditions of utilization
General introductory notes
With this linear actuator, you bought a product which was manufactured and tested
before delivery with the utmost care.
Please take your time to read the following notes which you ought to follow closely
during setup and operation.
values stated in this manual (technical data).
Unless, all claims under the warranty will become void and a reduced service life
P
lease compare the operating data with the stated limit values especially
with reference to:
Stroke length and setting of the limit switches, those must be set so that there is a
sufficient safety distance at both ends of the stroke
Velocity
Acceleration
Loads
Process forces
Environmental conditions (e.g. temperature, dirt)
Please do take possible pulses caused by moved masses into consideration for
the operating data.
Note on the installation of the linear actuator
If the motor used with the linear actuator should be able to exceed individual limit
values, the respective values for the motor must be limited in the control by
appropriate parameterization. The parameterization should even be reduced to the
values necessary for operation.
The service life of the linear actuator is strongly dependent on the extent to which
its performance capability is exhausted and whether - even if only for a short period
of time - inadmissible operating states have occurred.
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Conditions of utilization
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Dimensions ...................................................................................................................... 17
2. Device description
In this chapter you can read about:
...................................................................................................................................... 13
Technical data ................................................................................................................. 16
Device description
HLR Mounting Instruction
14 192-510201N1 HLR 2019-04
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Conditions of utilization
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Device description
HLR Mounting Instruction
16 192-510201N1 HLR 2019-04
2.1 Technical data
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2.2 Dimensions
Dimensions
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