Parker F11 Service Manual

Effective: February, 2006 Supersedes: February, 2001
Bulletin HY30-5503-M1/UK
Service Manual Series F11
2
Service Manual
Series F11
Bulletin HY30-5503-M1/UK
Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure, and review the information concerning the product or sys­tem in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
List of contents Page
Specifications ............................................................................................3
Design .......................................................................................................4
Operational check, repair & tools ..............................................................5
Shaft seal replacement & disassembly F11-005 through -150 .............6 - 7
Disassembly F11-250 ................................................................................8
Reconditioning and replacement of parts ..................................................9
Reassembly, F11-005 through -150 ................................................. 10 - 11
Reassembly, F11-250 ..............................................................................12
Needle bearing installation, cylinder barrel .............................................13
Parts identification ............................................................................14 - 15
Conversion factors 1 kg = 2.2046 lb
1 N = 0.22481 lbf 1 bar = 14.504 psi 1 l = 0.21997 UK gallon 1 l = 0.26417 US gallon 1 cm3 = 0.061024 in
3
1 m = 3.2808 feet 1 mm = 0.03937 in 9/5 °C + 32 = °F
WARNING
!
3
Service Manual
Series F11
Bulletin HY30-5503-M1/UK
1)
Intermittent: max 6 seconds in any one minute.
2)
Self priming speed valid at sea level.
Phased out
Specifications
Size 5 10 12 14 19 28 39 58 78 110 150 250
Displacement (cm3/rev) 4,9 9,8 12,5 14,0 19,0 28,1 38,7 58,2 78,2 110 150 242
Operating Pressure
Peak (bar) Max continuous (bar)
420 350
420 350
420 350
420 350
420 350
420 350
420 350
420 350
420 350
420 350
420 350
420 350
Operating speed (rpm)
Max intermittent 1) Max continuous Min continuous
12000 10800
50
11000
9900
50
10200
9200
50
10000
9000
50
9000 8100
50
6500 5000
150
5200 4200
125
4500 3600
125
3500 3100
100
3300 2800
100
3000 2600
50
2700 2400
50
Pump self priming speed (rpm)
L or R operation
2)
4600 4200 3850 3500 3500 2800 2300 2200 1900 1600 1700 1500
Main circuit temp.
Max (°C) Min (°C)
80
-4080-4080-4080-4080-4080-4080-4080-4080-4080-4080-4080-40
Weight (kg)
5 7,5 8,3 11 11 14 22,5 23 39 46 70 77
F11-250
F11 - 5
- 10
- 19
- 28
- 39
- 58
- 78
-110
-150
-250 See Fig.
Screw Tightening Torque.
F11-5 through F11-150
Series
See table
Tightening torque (Nm)
24±4 48±8 48±8 60±10 105±20 105±20 220±35 220±35 220±35
220±35 Nm
325±25 Nm
4
Service Manual
Series F11
Bulletin HY30-5503-M1/UK
6
8
Design
Series F11 pumps/motors consist of a rotating group contai­ned in a split housing. Spherical pistons (1) with laminated piston rings (2) operate at a 40° angle relative to the shaft (3). Series F11-5 through -78 employ five pistons, series F11-110 and -150 seven, and series F11-250 nine pistons. As the shaft turns, the pistons are driven in a reciprocating movement in the cylinder barrel (4). When the unit is used as a pump, the oil passes from the inlet port to the cylinder barrel and is then forced to the outlet port through the pum-
ping action of the pistons.
A spring device (a retaining ring, a leaf spring, or Belleville washers) maintains the barrel against the valve plate (item 5, F11-5 through -150) or the end cap (item 7, F11-250). A ring gear (6) on the shaft meshes with the corresponding teeth of the barrel (4) so that the cylinder barrel always rotates at the same speed as the shaft (3). The shaft is supported by two
heavy duty tapered roller bearings (8).
5
4
1
3
2
6
8
7
4
2
3
1
Series 250
Series 5 through 150
Gear Backlash
F11-005 through F11-110
0.05 - 0.20 mm
F11-150 through F11-250
0.10 - 0.30 mm
F11-005 25.0 F11-010 31.3 F11-019 37.5 F11-028 42.0 F11-039 47.5 F11-058 55.0 F11-078 62.5 F11-110 65.6 F11-150 75.0
Frame size
mm
"R"
5
Service Manual
Series F11
Bulletin HY30-5503-M1/UK
Operational Check
The general condition of the unit can be established by checking the drain flow. Remove the drain line and keep the drain port above a suitable container. Run the unit at normal speed and pressurize the system to 150 - 200 bar .
Measure the drain flow for one minute; if it exceeds the maximum figures shown below, the unit is worn or damaged internally and should be replaced or repaired. Also, check for leakage at the shaft seal and between the bearing and
barrel housings.
Drain Flow
Repair
Tools and Supplies
Metric Allen keys, retaining ring spanners, and a torque wrench with suitable metric sockets are required for the disassembly and assembly of the F11 series, plus common hand tools.
Series Normal Max. (l/m) (l/m)
F11-5 0.2 1.0 F11-10 0.3 1.5 F11-19 0.4 2.0
F11-28 0.4 2.0 F11-39 0.5 2.5 F11-58 0.7 2.7
F11-78 1.0 3.0 F11-110 1.0 3.0 F11-150 1.2 3.0 F11-250 1.5 3.0
Special tool for F11-250 no longer available. See SI 09/03
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