7. Front Panel
Panel SCH
Functional descriptions(panel)
8. DVD LOADER&Exploded view Parts Lists
9. Exploded view(DVD LOADER)
10 Remote control systems.
11. Power supply board
Power supply SCH
Power supply PCB
Power supply board Parts Lists
3
4
5
6
7-10
11
12
13
14
15
16
17
18
Description of the integrated circuits(SD4841P)
Description of the integrated circuits(TL431)
12. DVD MPEG board
Functional descriptions(MPEG)
DVD MPEG board SCH
Power&Index&Reset
MT1389J LQFP128
SDRAM / FLASH / MOTOR
Audio I/F
Video I/F
MCR&USB&Gxyz I/F
DVD MPEG board PBC(TOP)
DVD MPEG board PBC(BOTTOM)
DVD MPEG board Parts Lists
19-21
22
23
24-28
24
25
26
27
28
29
30
31
32-33
Page 3
1
1.Technical Specifications
Parker
1. Disctype:
DVD/SVCD/ DVCD/ CVD( digital audio
And video disc)
VCD 1.0,1.1. 2. 0 vers io n(minilaser
Audio audion and video laser dise)
CD-DA( common music laserCD)
Mp3 audio CD
MPEG2 for DVD;MPEG1forVCD
2.Videofor mat :
MPEG2
3.Audi oformat:
MPEG1,MPEG2,PCM,DOLBY,
DIGITAL,DTS,ANALOG STEREO ,
VIRTUAL SURR OU ND ,5. 1CHANN EL
4.Signaloutput :
Video sysetm:NTSC orPAL
Video:1.0Vp-p
Audio:5.1channel 0.5Vp-p mix stereo
2 Vp-p
12.DIMENS IONS:
360 * 220 * 38m m
13.Acce sso ries :
Audio/video cable,remote contro l(with out
batte ry), users manual,scart cable.
Note:designs and specific atio ns are
subject to change withoutnotic e.
(End)
5.Kar aok e:
Build in ECHO, by reuwte ECHO+,
ECHO- button to control ECHO deep.
6.lnpu tjack:
Microph one jack2
7.Out put jack:
RCA,S-video,5.1 channel,optical and R,Pb,Pr
Coaxial digital output.
8.Power voltage :
AC 90V-240V
9.Power consumpt ion :
15W
10.Fr equ encyresponse:
DVD:20Hz~20KHz
11.Signal/noise ratio:≥100dB
MT1389J
1
Page 4
Safetyinstructions,Warnings,Notes
Parker
Safety instructions
1.General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safetycomponents indicated bythe symbol ,
only by components identical to the original ones.Any other
component substitution ( other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair,you must retum
the unit in its original condifion.pay,in particular,attention to
the following points:
. route the wires/cables correctly.and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for extemal
damage.
Check the electrical DC resistance between the mains plug and
the secondary side:
1) Unplug the mains cord:and connect a wire between
the two pins of the mains plug.
2) Set tge mains switch the“on”position (keep the mains
cor d unplug).
3) Measure the resistance value between the mains
plugand thefront panel, controls, and chassls
bottom.
4) Reoair or correct unit when the resistance
measurement is less than 1M
5) Ver ify this, before you return the unit to the
customer/user(ref.ul-standard no.1492).
6) Switch the unit“off”,and remove the wire between
the two pins of the mains plug.
2.Laser safety
This unit employs a laser.Only qualified service personnel
may remove the cover,or attempt to service this device(due
to possible eye injury).
Laser device unit
Type
Wavelength
Output power
Beam divergence:
Note: Use of controls or adjustments or performance of
procedure other than those specified herein,may result in
hazardous radiation exposure. Av
beam.
: Semiconductor laser GaAIAs
:650mm(DVD)
:780mm(DVD/CD)
:0.8mW(DVD/reading)
:0.3mW(VCD/CDreading)
60 degree
oid direct exposure to
MT1389J
2
Page 5
Warnings
Parker
1.General
.All lCs and many other semiconductors are susceptible to
electrostatic discharges(ESD).Careless handing during
repair can reduce life drastically.make sure that,during
repair, you are at the same potential as the mass of the set
by a wristhband with resistance.keep components and tools
at this same potential.available esd protection equipment:
1) Complete kit ESD3 (small tablemat,wristband,
connection box,extension cable and earth cable)4822
310 10671.
2) Wristband tester 4822 344 13999.
.Be careful during measurements in the live voltage section.
The primary side of the power supply(pos.1005),including
the heat sink,carries live mains voltage when you connect
the player to the mains(even when the player is“off” lt is
possible to touch copper tracks and/or components in this
unshielded primary area, when you service the player.
Service personnel must take precautions to prevent
touching this area or components in this area. A“lighting
stroke” and a stripe-marked printing on the printed wiring
board, indicate the primary side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
.
!
)
2.Laser
.The use of optical instruments with this product, will
increase eye hazard
.Only qualified service personnel mayremove the cover or
attempt
to service this device,due to possible eye in jury.
.Repair handing should take place as much as possible with
a disc loaded inside the player
.Te x t below is placed inside the unit, on the laser cover
shield
:
CAUTION: VISIBLE AND INVISIBLE LASER RADIATION
WHEN OPEN,AVO I D EXPOSURE TO BEAM.
Notes:Manufactured under licence from Dolby Laboratories
The double-D symbol is trademarks of Dolby Laboratories
lnc.All rights reserved
.
.
.
.
,
2.Mechanical and Dismantling Instructions
Dismantling Instruction
In this paragraph some tips are given to dismantle the DVD player, For item number,
refer to the exploded view.
1. Remove 3 screws at the Rear Cover (
2. Remove 2 screws at Top Cover(exploded view screws ) , Push the Top Cover toward the Rear.
3.Remove two screws at side of panel.(exploded view scre ws )
4.Remove 4 screws at both sides of the loader and disconnect 6 wire c onn ect ion s.( exp lod ed vi ew screws )
5.Remove the power board, First remove the 2 screws(exploded vie w scr ews ), secondly remove the 3
screws.(exploded view screws )
. exploded view screws
35 37
⑥)
③
20
7
34
MT1389J
3
Page 6
3. Exploded view
Parker
35
34
33
01
02
03
32
29
28
27
20
06
31
07
08
10
11
12
37
26
25
24
23
22
21
20
19
18
17
14
MT1389J
38
13
4
Page 7
4. Exploded view Parts Lists
Parker
PART PART NAMENUMBERDESCRIPTION
1TOP COVER1
2
3SCREW23×6PWB
4
5
6SCREW3
75
8
9
102
POWERWIRE
SCREW
BACKBOARD
EVA
1
3×6PWB
3×8PA
1
3×6PWB
111
121
131
144
15
16
17SCART10
18
191
202
21
22
23
24
25
26
271
281
29KEY PCB1
30
311
321
331
34SCREW23×6BB
35SCREW2
36VGA1
37SCREW13×6BB
38EVA 1 12×8x8mm
VOLUME CONTROL
5.1CH
DECODE BORADE
BOTTOM COVER
EVA
FRONT CASE
KEY
SCREW
LENS
FRONT
KNOB
MIC BOARD
MIC CARD
POWER KEY
POWER KEY2
DVD DOOR
DVD LOADER
POWER BOARD
1
1
1
1
1
1
1
35×9.5x3mm
φ14x5mm
3×8PA
3×6 KM
3×6PWB
MT1389J
5
Page 8
5
Parker
GND
GND
A
A
-L
-L
SR
SR
-C
-C
A
A
SUB
SUB
ML
ML
MR
MR
GND
GND
GND
GND
MIC
MIC
MIC
MIC
GND
GND
IR
IR
DATA
DATA
+5V
+5V
STB
STB
CLK
CLK
GND
-LA-C
-LA-C
ML
MR
ML
MR
SR
SUB
SR
SUB
A
A
GND
GND
MR
MR
ML
ML
GND
GND
SIG(RGBSW)
SIG(RGBSW)
CVBS
CVBS
R/V
R/V
G/Y
G/Y
B/U
B/U
HSY
HSY
VSY
VSY
DIS(+12V)
DIS(+12V)
GND
GND
DMDPGND
DMDPGND
+5V
+5V
+5V
+5V
+5V
+5V
+12V
+12V
GND
GND
GND
GND
-12V
-12V
GND
LA-
LALA+
LA+
TRO
TRO
GND
GND
TRI
TRI
SL+
SL+
SL-
SLTMT
TMT
GND
GND
SP+
SP+
SP-
SP-
GND
+5V
CLKLAD0
D1
GND
+5V
CLKLAD0
D1
INVISIBLE LASER RADIATION WHEN OPEN
INVISIBLE LASER RADIATION WHEN OPEN
CAUTION:
CAUTION:
DO NOT STARE INT O BEAM
AVOID DIRECT EXPOSURE TO THE BEAM
INVISIBLE LASER RADIATION WHEN OPEN
DO NOT STARE INT O BEAM
AVOID DIRECT EXPOSURE TO THE BEAM
INVISIBLE LASER RADIATION WHEN OPEN
DANGER:
DANGER:
+5V
+5V
+5V
+5V
GND
GND
-12V
-12V
GND
GND
+12V
+12V
MT1389J
6
Page 9
6. Fault tracing flow chart
Parker
No picture、No display
No audio
GO
Power board has
voltage ou tput or
not
YES
MPEG card 3. 3V
output or no t
YES
MPEG card 1. 2V
output or no t
YES
1389J MAINTAIN MANUAL
NO
①
Whether has AC 220V Output
②
Whether has +5V Output
③
Whether +5V Output higher or lower
NO
Whether Q 6 is good
①
Whether D 3 is good o r bad
②
Whether Q 6 Outpu t is shortin g
③
NO
①
Whether Q 5 is Ok
②
Whether R39,R41, D2 is goo d or bad
③
Whether Q 5 Outpu t is shortin g
Crystal 27MHz
has shaken o r not
YES
Open resum e circuit is
working ok o r not
YES
SDRAM is
working or not
YES
Decoder ch ip is
normal or no t
YES
NO
NO
NO
NO
①
②
Whether C7,C8,R10 is OK
①
Whether Q 1,Q2, CE5 is good
②
Whether R35,R36,R38,C24 is OK
①
Whether 1×16Mbit'35'pin has 121.5MHz
high frequency wave
②
Whetheris OK 1×16Mbit
③
Whether 2×16Mbit'38'pin has 121.5MHz
high frequency wave
①
Whet her 1.2V su pplie r is normal
②
Whet her 3.3V su pplie r is normal
③
Whether data wire and address separately
from d ecode r ch ip to SDR AM and FLAS H is
open c ircui t or shorti ng.
Whether Fl ash is
normal or no t
YES
CHECK OVER
NO
①
Whether lose electronic when upgrading
②
Whet her 5V supp lied by F LASH is nor mal
Whet her add re ss wire ,data wir e separ ately
③
from F LASH to SDR AM or dec oder chip i s
open c ircui t or s horti ng
MT1389J
7
Page 10
No picture、Wigh audio
Parker
No VFD disply
GO
Whether +5V
supplier i s normal
YES
Whether -20V
supplier is normal
YES
Examine t he data w ire
from pane l is norm al or
not
Picture no good
NO
NO
NO
Examine the power from +5V to front panel
is open cir cuit or n ot
Examine t he powe r from -20V to f ront pa nel
is open cir cuit or n ot
①
Whether has DATA output
②
Whet her has USP out put
③
Whether has CK output
GO
S-VIDEO no good
YES
VGA no good
YES
CVBS YUV no good
YES
Whether RF output
is normal
NO
NO
NO
①
Whether D6 .D7 is OK
②
Whether external conponents is OK
③
Whether Y.C signal base of D6 .D7 is norm al
①
Whether the wave of I 1389J
V SYNC H SYNV is normal
②
Whet her R.G.B w ave is no rm al
①
Wether R.G.B is normal
②
Wether IC1389J is normal
③
Wether D9 is normal
C
"94 " "95 ”
MT1389J
8
Page 11
Loader no open
Parker
GO
Whether loader
open wire is input
YES
Whether conponents is
normal
YES
Open/close touch off
voltage is n ormal or
not
no optical&coacial output
NO
NO
NO
Change a lo ader th en text agai n
Whet her IC 5888 " 9" "10" hav e to uch off
①
voltage output whenpressing OPEN/CLOSE
Whet her IC 5888 i s ok
Whet her exter nal con ponents i s ok
②
Whet her IC 13 89J "124" " 23" have to uch off
voltage output whenpressing OPEN/CLOSE
Whet her IC 13 89J is ok
GO
Whether MENU
has been set
YES
Whether Optical is OK
YES
Whether has SPDIF
output
YES
Whether RF output
is normal
NO
NO
NO
reset in Op tical m odle by remo te
Controller
①
Change Optical
②
Whether external conponents is ok
Whether +5V supplier is normal
③
Whether s pdif wa ve of IC1389 J "93" is
normal
MT1389J
9
Page 12
No disc
Parker
GO
Whether lens is ok
YES
Whether 24p pair wire is OK
YES
Whether 24p wafer is
bad to keep touch
YES
Whether has DVD ,CD
laser output
YES
NO
NO
NO
NO
Change another lens, then test again
Chan ge anot her 24p pai r wire th en test aga in
Change another 24p wafer
①
Whether Q 3,Q4 is O K
②
Whether R 19,R1 8 is OK
③
Whether R 20,R2 1 is OK
Whether the lens has
follows the mark,
focuses on
YES
Whether exchange
circuit for DVD and
CD is normal
YES
Whether RF output is
normal
NO
NO
NO
Whether is OK5888
①
Whether is OK
②
Whether Q 22 is OK
①
Whether
②
Whet her 138 9J is OK
R14,R15
1389J"123” pin has RF output
MT1389J
10
Page 13
7.Front Panel
+5V
Seg1
Seg2
Seg3
Seg4
Seg5
Seg6
Seg7
Seg8
Seg9
Seg10
Seg12
Seg13
Seg14
Grid1
Grid2
Grid3
Grid4
S1~S10
S1 S10
OSC
DI/O
CLK
STB
Vdd
Key2
Key1
Seg8
Seg9
Seg10
Seg13
Seg12
Seg1
Seg2
Seg3
Seg4
Seg5
Seg6
Seg7
Seg14
Vdd
GND
GND
GND
Grid1
Grid2
Grid3
Grid4
0.1 μF
2× 10K
GND
R *
MCU
+5V
~
LED
Parker
The front panel I/O is controlled by the Hd6928 driver.
D
6
C
B
A
NumberRevisionSize
B
Title
Date: 26-Jun-2004Sheetof
54321
File:DrawnBy:
D
C
B
123456
A
MT1389J
11
Page 14
Functional descriptions(panel)
Parker
Front Panel Interface
6 Pin, Data Connector Pin Assignments
PIN
1
2
3
4
5
6
NAME
REM
DATA
CLK
STB
GND
VCC
I/O
I
I
O
O
O
DESCRIPTION
Front Panel Data input
IR sensor interrupt
Front Panel chip select
Front Panel clock
Front Panel Data output
6 Pin, Power Connector Pin Assignments
PIN
1
2
3
4
5
6
There are 3 different devices operated by the PIC508 and Pt6312 (Optional):
* Vacuum Fluorescent Display (VFD)
* Push-buttons
* LEDs (Hd6928)
There is an option for a tray lamp and a joystick which is not currently assembled. The VFD display is custom
made, implemented in a 6 grids by 16 segment matrix.
The VFD needs special voltage supply for operation:
* Vkk which is -21V needed to drive the segments and grids of the VFD.
* Vf1, Vf2 which powers the exectron cloud filament (cathode) with a differential voltage of 3.5V. This is a floating
voltage difference generated by the power supply, and is biased to -21V in the ront panel board by a Zener circuit
from the -21V (Vkk) supply. Moving the bias towards a more positive number will reduce the segment brightness.
Vf1 & Vf2 provide a DC supply to the cathode. To overcome the voltage difference between one end and the other
of the cathode, it is geometrically titled so that the segments observe the same potential and have all the same
brightness. Other way to overcome the problem is to employ an AC supply to power the Vf1 and Vf2.
NAME
VFD 1
VFD 2
-21V
STBY
GND
+5V
FROM
SMPS
SMPS
SMPS
SMPS
SMPS
SMPS
DESCRIPTION
Segment and grid Voltage of the VFD
Provide a DC supply to the cathode. To vercome
the voltage difference between one and the other
of the cathode.
Supplies IR and Front IC
MT1389J
12
Page 15
8. DVD d iver&rExploded view Parts Lists
Parker
Adopt small l ens: can adopt
Thomson act lens
Electric specification
Testing condition
Position: level placed
Environment: temperature 222
Humidity 50
Turnover storehouse voltage:5V
Standard DVD lens testing frock
Drive cell:adopt RF-300CA-10500 electricity machine
Electricity machine work voltage is 3V-5.9V
General work voltage is 3.3V-5V
Unilateralism(com or go) move time:<1.5S(add 5V voltage)
In 5 C-10 C work current is <120mA
DV34.Hittachi .Mipseumi .
± C
±5%
±0.5V
Standard DVD testing dish
MT1389J
13
Page 16
9. Exploded view(DVD driver)
Parker
04
05
061
01
02
03
08
09
10
11
13
14
07
12
15
16
17
MT1389J
18
19
20
21
14
Page 17
10. Remote control systems
Parker
Application circuit
MT1389J
15
Page 18
11.Power supply SCH
Parker
D
4
+12V
-12V
20K 1/4W
R7
OPEN
C9
321
C8
220uF/25V
D8
D7
FR155
C
+5V
1K 1/8W
R9
20K 1/4W
OPEN
R8
R6
1000UF/10V
OPEN
C7
C11
L
4.7mH
1000UF/10V
220UF/25V
C10
C6
FR155
D9
SR360
5.6K 1/8W
R10
R12 470R 1/8W
B
5.6K 1/8W
C12
104/50V
R13
10K 1/8W
U2
R11
TL431
U3
KPC817
A
ሧ\ᅦ \ґ \SD4841P DVD SCH.DDBDrawn By:
NumberRevisionSize
A4
Title
Date:19-Feb-2009Sheet of
File:E:\
T1
L=1.5mH
Ոྉ:EE19
D5
R6
FR107
103/1KV
C2
68K 2W
R3
R1
D1-D4
OPEN
CX2
LF
22mH
10R 1/4W
D6
510K 1/4W
1N4007*4
U1
FR104
510K 1/4W
R2
22UF/400V
C1
CX1
CX0.1U-12
CY1
Drain
AGNDPGNDVccFB
OPEN
VR
222M
NC Drain
Drain
SD4841P
R5
OPEN
F1
250VAC /2.0A
104/100V
C5
22uF/50V
C4
104/100V
C3
AC L
12
AC N
D
C
B
A
MT1389JMT1389J
16
Page 19
Power supply PCB
Parker
MT1389J
17
19
Page 20
Power supply board Parts Lists
Parker
MT1389J
18
Page 21
Silan
Parker
Microelectronics
DIP-8-300-2.54
SD484X P 67K 65
Blank:Pb free
X:denote different power
Circuit type
Package:(P: DIP-8-300-2.54)
65 denotes withstand voltage is 650V
67k denot es 67KH z
MT1389J
19
Page 22
Vcc
Parker
+
-
8V
12V
lnternal
Bias
OSC
Frequency
Modulation
Drain
S
Q
R
Control
Driver
Leve l Sh ift and
Amplitude Limit
Ove r Load Over Vo lt age
Over Temperat
Over Current Protection
* Programmable output voltage to 36volts
* Low dynamic output impedance 0.20 typical
* Sink current capability of 1.0 to 100mA
* Equivalent full-range temperature
coefficient
of 50 ppm ℃ typical
* Temperature compensated for operation
over full rated operating temperature range
* Low output noise voltage
* Fast turn-on response
TO-92
1
1. Ref 2. Arode 3. Cathode
REFERENCE
Description
The TL 431/TL 431A are three-terminal
adjustable regulator series with a guaranteed
thermal stability over applicable temperature
ranges. The output voltage may be set to any
value between VREF (approximately 2.5
volts) and 36 volts with two external
resistors. These devices have a gypical
dynamic output impedanceof 2.0W Active
oupput circuity provides a very sharp turn-on
characteristic making these devices excel
lent replacement for zener diodes in many
applications
CATHODE
REFERENCE(R)
Absolute maximum ratings
Parameter
Cathode voltage
Cathode current Range (Continuous)
Reference Input Current Range
Power dissipation
D,Z Sffix Package
N Suffix Package
Operating Temperature Range
Storage Temperature Range
Recommended Operating conditions
Parameter
Cathode voltage
Cathode Current
2.5 Vref
Symbol
VKA
IKA
IREF
PD
TOPR
TSTG
Symbol
VKA
IKA
ANODE
CATHODE(K)
ANODE(A)
Value
37
-100 ~ +150
0.05 ~ +10
770
1000
-25 ~ +85
-65 ~ +150
ValueVa l u eValue
-36VREF
-1001.0
Unit
V
MAI
MA
MW
MW
℃
℃
Unit
V
MA
MT1389J
22
Page 25
12.
Parker
FLASH
AUD2
SDRAM
This board implements the back-end circuitry of a DVD player. It is composed of the following
subsystems:
MT1389J
DVD-DSP
I/F
CD-DSP
I/F
SPDIF
AUD1
AUD0
SERIAL
EPROM
5.1CHANNEL
OUTPUT
CVBS
R
G
B
Cntr/LFE
Rear L/R
Rear L/R
* Microcontroller which does main control to all other sub-blocks of the system including user
interface, driver interface, audio/video output.
* Vaddis A/V Decoder IC decodes the bitstream coming from the DVD front-end drive, and
Optionally performs audio and video effects.
* Audio Codec
MT1389J
23
Page 26
DVD MPEG board SCH
Parker
DV33[2,3,4,6]
VCC[2,3,4,5,6]
+P12V[4]
2009.4.14
2009.7.7
1
P#
+P12V
OFF-PAG ECONNECTION
AVCC[2,3,4,5,6]
DV33
AVCC
VCC
RFV33[2]
RFV33
RXD
89J_3V3[2]
89J_3V3
TXD
V33
V33[2,3,4,6]
1.1
Rev
of
16Tuesday, July 07, 2009
guibing_luo
Sam Xie
Drawn:
Checked:
MediaTekConfidential
INDEX / POWER / RESET
Document Number
COMMON1389J__AM5888_Cos tdown
Custom
MediaTek (ShenZhen) Inc.
Size
Title
1
Date:Sheet
POWER
URST#[2]
URST#
MISC
HOLE
TOOLING_HOLE/4MM
GND
M2
1
1V2[2,3]
1V2
AUDIO_MUTEGPO14
97
CB3
0.1uF
CE3
100uF/6.3v
+
AKIN2
106
GPIO19
ADVCM
AKIN1
107
108
GPIO20
GPIO21
TROUT
LIMIT
GPI36124
2
HOLE
TOOLING_HOLE/4MM
GND
89J_3V3
1
C1 close to 89J pin
C1
0.1uF
URST#
CE5
22uF/6.3v
+
R5
22k
Q2
2N3904
32
1
R4
3.3k
Q1
2N3904
32
1
R6
3.9k
R7
R3
15k 1%
4.7k 1%
3
4
M1
SD_CLK
SD_CMD
2
Featur es
VSYNC
HSYNC
Histor yDate
VR_CD
VR_DVD
TRCLOSE
TRIN
SD_D0
VSCK
VSDA
PIN
121920233435363740
Original r elease
Change R95\R96\R97\R98 Footprin t from 0402 to 0603.