ParaBody 889 User Manual

Page 1
889 WEIGHT STACK OPTION
CLASS H PART # 7305301 REV . A
USER’S GUIDE
1
WARNING:
Version: 889108
Revision: 06/19/02
Page 2
j
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Parts List.........................4
Assembly Instructions......4-13
General Maintenance........14
W arranty Statement..........15
Product Services..............16
Insert-Registration Card
IMPORTANT SAFETY INFORMATION
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions on the use of this machine. Use only for intended exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or
ammed machine. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
6. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized ParaBody dealer.
7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
8. Make sure all spring loaded pull pins are fully engaged in the adjustment position and fully tighten thumbscrew before use.
5. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized ParaBody dealer.
9. Children must not be allowed near this machine. Supervise teenagers.
.
NOTE: In a continual effort to improve our products, specifications are subject to change 2001 Life Fitness, a division of Brunswick Corporation. All rights reserved.
©
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Page 3
IMPORTANT NOTES
Please note:
* Thank you for purchasing the ParaBody 889 Weight Stack Option. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.
T ools Required for Assembly
* 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
3
6
Page 4
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
PART #
LEA6814309 LEA6800610 LEA6814009 LEA6813709 LEA6801110 LEA6816501 LEA6274410 LEA6725310 LEA3116201 LEA3116101 LEA6832801 LEA6671002 LEA6692601 LEA3103102 LEA3103302 LEA6405201 LEA6972201 LEA6177001 LEA3119301 LEA6236701 LEA6412001
DESCRIPTION
UPRIGHT
ADJ FOOT SUPPOR T
ST ACK BASE
TOP BOOM
LA T BAR SUPPOR T
76” GUIDE ROD
LOW ROW BAR
LA T BAR 3-1/2” PULLEY 4-1/2” PULLEY
124” CABLE 115-3/4” CABLE 3 X 2” END CAP
1 X 8” GRIP
13/16” SHAFT COLLAR
2” SQ. END CAP
WEIGHT ST ACK SELCT PIN
2-1/2 X 5-1/2” NON-SKID STP
2-1/2” ROUND END CAP
1-3/4” SQ. END CAP
SPRING PIN ASSEMBL Y
QTY
1 1 1 1 1 2 1 1 5 1 1 1 2 4 2 4 1 2 2 1 1
KEY
22
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
PART #
LEA3203301 LEA6542402 LEA6416601 LEA7292501 LEA3108002 LEA6595201 LEA7308601 LEA3235502 LEA3114403 LEA3114702 LEA3235211 LEA6480301 LEA3103801 LEA3235208 LEA7292801 LEA6075906 LEA3235216
DESCRIPTION
VINYL CAP
3/16 X 1-3/4 X 5-1/4” PL TE
3/4 X 1-1/2” GLIDE
WEIGHT PLA TE
WEIGHT ST ACK CUSHION
GUIDE ROD BUSHING
WEIGHT ST ACK LBLS (1-26)
3/8” LOW HT LOCK NUT
3/8” W ASHER
3/8” LOCK NUT
3/8 X 2-3/4” BOL T
3/8” FLANGE SP ACER
5/16” SNAP HOOK
3/8 X 2” BOL T
HEAD PLA TE ASSEMBL Y
12 LINK CHAIN
3/8 X 4” BOL T
QTY
2 2 1
20
2 2 1
3 14 10
7
8
3
2
1
1
4
7/16” CAP PLUG
7/16” CAP PLUG
FIGURE 1
STEP 1:
• Remove four 7/16” CAP PLUGS from the UPPER & LOWER CROSS SUPPOR TS on the 888 SMITH MACHINE as shown in FIGURE 1.
4
Page 5
3
21
16
FIGURE 2
24
STEP 2:
Insert two 2” END CAP (16) into the ends of the ST ACK BASE (3) as shown in FIGURE 2.
• Attach four 3/4 X 1-1/2” GLIDES (24) to the inside of the tube on the STACK BASE (3) as shown in FIGURE 2 using the following steps:
• Thoroughly clean all surfaces where the 3/4 X 1-1/2” GLIDES (24) are to be attached.
• Remove the 3/4 X 1-1/2” GLIDES (24) from the paper backing and firmly apply them to all shown surfaces.
SECUREL Y assemble one SPRING PIN ASSEMBLY (21) to the spring pin barrel on the STACK BASE (3). See FIGURE 2.
19
18
24
2
20
FIGURE 3
STEP 3:
• Insert two 2-1/2” ROUND END CAPS (19) into the ends of the ADJ. FOOT SUPPORT (2) as shown in FIGURE 3.
• Insert one 1-3/4” END CAP (20) into the end of the ADJ. FOOT SUPPOR T (2) as shown in FIGURE 3.
Apply two 2-1/2 X 5-1/2” NON-SKID STRIPS (18) to the ADJ. FOOT SUPPORT (2) as shown in FIGURE 3.
• Attach four 3/4 X 1-1/2” GLIDES (24) to the outside of the ADJ FOOT SUPPORT (2) as shown in FIGURE 3 using the following steps:
• Thoroughly clean all surfaces where the 3/4 X 1-1/2” GLIDES (24) are to be attached.
• Remove the 3/4 X 1-1/2” GLIDES (24) from the paper backing and firmly apply them to all shown surfaces.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
5
6
Page 6
UPRIGHT FRAME
3/8 X 4” 38
30
1
LOWER CROSS SUPPORT
3
2
FIGURE 4
21
3/8”
LOW HEIGHT
LOCK NUT
30
29
STEP 4:
NOTE: It may be necessary to loosen the 1/2 X 3-1/4” BOL TS of the LOWER CROSS SUPPORT connecting to the UPRIGHT FRAME before beginning STEP 4.
SECUREL Y assemble the ST ACK BASE (3) and the UPRIGHT (1) to the LOWER CROSS SUPPOR T using two 3/8 X 4” BOL TS (38), four 3/8” W ASHERS (30), and two 3/8” LOW HEIGHT LOCK NUTS (29). See FIGURE 4.
Pull back on the SPRING PIN (21) and CAREFULLY insert the ADJ. FOOT SUPPORT (2) into the ST ACK BASE (3) as shown in FIGURE 4.
6
Page 7
STEP 5:
• Insert two GUIDE RODS (6) into the ST ACK BASE (3) as shown in FIGURE 5. Lubricate the GUIDE RODS (6) with a silicon or teflon spray that is available at most hardware stores.
HEAD PLA TE ASSEMBL Y
36
25
28
15
6
• Slide two WEIGHT STACK CUSHIONS (26) down over the GUIDE RODS (6). See FIGURE 5.
• Using EXTREME CARE slide twenty WEIGHT PLATES (25) down over the GUIDE RODS (6) with the key-hole facing as shown in FIGURE 5.
• Carefully Slide the HEAD PLA TE ASSEMBLY (36) down over the GUIDE RODS (6) onto the weight stack as shown in FIGURE 5.
• Slide two 13/16” SHAFT COLLARS (15) over the GUIDE RODS (6) as shown in FIGURE 5.
• Apply one set of WEIGHT ST ACK LABELS ­1-26 (28) to each WEIGHT PLATE (25) as shown in FIGURE 5.
26
3
FIGURE 5
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
Page 8
FIGURE 6
UPRIGHT
16
4
31
30
27
31
13
13
1
UPPER CROSS
SUPPORT
30
38 3/8 X 4”
15
32 3/8 X 2-3/4”
6
STEP 6:
NOTE: It may be necessary to loosen the 1/2 X 3-1/4” BOL TS of the UPPER CROSS SUPPORT connecting the UPRIGHT FRAME before beginning STEP 6.
• Insert two GUIDE ROD BUSHINGS (27) into the TOP BOOM (4) as shown in FIGURE 6.
• Insert two 3 X 2” END CAPS (13) into the ends of the TOP BOOM (4). See FIGURE 6.
• Insert two 2” SQ. END CAPS (16) into the ends of the TOP BOOM (4). See FIGURE 6.
• Place T OP BOOM (4) over the GUIDE RODS (6) and LOOSELY assemble the TOP BOOM (4) to the UPRIGHT (1) using one 3/8 X 2-
3/4” BOLT (32) and one 3/8” LOCK NUT (31) as shown in FIGURE 6
LOOSEL Y assemble the T OP BOOM (4) to the UPPER CROSS SUPPOR T using two 3/8 X 4” BOLTS (38), four 3/8” W ASHERS (30) and two 3/8” LOCK NUTS (31). See FIGURE 6.
• Slide the 13/16” SHAFT COLLARS (15) to the top of the GUIDE RODS (6) and SECURELY tighten the SHAFT COLLAR (15) set
screws. See FIGURE 6.
SECURELY tighten all connections made up to this point.
8
Page 9
FIGURE 7
3/8” LOW HEIGHT 29
4
5
22
32 3/8 X 2-3/4
STEP 7:
SECURELY assemble the LA T BAR SUPPOR T (5) to the TOP BOOM (4) using one 3/8 X 2-3/4” (32) and one 3/8” LOW HEIGHT LOCK NUT (29). See FIGURE 7.
• Slide two VINYL CAPS (22) over the LAT BAR SUPPORT (5) as shown in FIGURE 7.
FIGURE 8
4
Make sure CABLE
is routed over bolt!
31
33
9
3/8 X 2-3/4” 32
12
STEP 8:
Route the 115-3/4” CABLE (12) through the TOP BOOM (4) as shown in FIGURE 8. (NOTE: It may be necessary to remove the 3/8 X 2-3/4” BOLT to ensure CABLE is routed over the TOP of the BOLT.)
SECUREL Y assemble three 3-1/2” PULLEYS (9) into the slots of the TOP BOOM (4) using three 3/8 X 2-3/4” BOL TS (32), six 3/8” FLANGE SPACERS (33), and three 3/8” LOCK NUTS (31) as shown in FIGURE 8. (NOTE: Make sure the cable is routed over all the
pulleys.)
SECURELY retighten the removed 3/8 X 2-3/4” BOL T from the above step.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
9
6
Page 10
FIGURE 9
4
31
9
23
12
36
17
30
35 3/8 X 2”
!IMPORT ANT!
SECUREL Y
TIGHTEN JAM NUT
STEP 9:
• Slide ring of WEIGHT STACK SELECT OR PIN (17) over top of HEAD PLATE ASSEMBLY (36)
• Screw the threaded end of the CABLE (12) approximately 3/4” into the end of the HEAD PLATE ASSEMBLY (36) and tighten
jam nut securely. See FIGURE 9.
• Place one 3-1/2” PULLEY (9) into the loop of the CABLE (12) below the second and third PULLEY of the TOP BOOM (4) as shown in FIGURE 9.
LOOSEL Y assemble two 3/16 X 1-3/4 X 5-1/4” PLA TES (23) to each side of the 3-1/2” PULLEY (9) using one 3/8 X 2” BOL T (35), two 3/8” WASHERS (30), and one 3/8” LOCK NUT (31). See FIGURE 9.
10
Page 11
1
31
10
11
33
33
30
32 3/8 X 2-3/4”
FIGURE 10
STEP 10:
• Route the threaded end of the 124” CABLE (11) through the slot of the UPRIGHT (1) then SECURELY assemble one 4-1/2” PULLEY (10) to the UPRIGHT (1) using two 3/8 X 2-3/4” BOL TS (32), two 3/8” FLANGE SP ACERS (33), two 3/8” WASHERS (30), and two 3/8” LOCK NUTS (31). (NOTE: The CABLE (11) should be routed between the pulley and the retaining bolt as shown in FIG-
URE 10.)
11
Page 12
31
23
9
30
11
35 3/8 X 2”
SECUREL Y
TIGHTEN
JAM NUT!
3
FIGURE 11
STEP 11:
• Loop the 124” CABLE (11) around one 3-1/2” PULLEY (9) as shown in FIGURE 11.
LOOSEL Y assemble the 3-1/2” PULLEY (9) to the 3/16 X 1-3/4 X 5-1/4” PLA TES (23) using one 3/8 X 2” BOL T (35), two 3/8” W ASHERS (30), and one 3/8” LOCK NUT (31). See FIGURE 11.
SECURELY thread the end of the 124” CABLE (11) 3/4 of the way into into the threaded housing on the STACK BASE (3) and SECUREL Y tighten jam nut.
SECUREL Y tighten the two 3/8 X 2” BOL TS (35) of the 3/16 X 1-3/4 X 5-1/4” PLATES (23).
12
Page 13
14
11
34
8
34
34
37
7
14
36
12
FIGURE 12
STEP 12:
• Slide two 1 X 8” GRIPS (14) on the LOW ROW BAR (7) and two 1 X 8” GRIPS (14) on the LAT BAR (8) as shown in FIGURE 12.
• Attach the LAT BAR (8) to the ball end of the upper CABLE (12) using one 5/16” SNAP HOOK (34) as shown in FIGURE 12.
• Attach the LOW ROW BAR (7) to the ball end of the lower CABLE (11) using one 12-LINK CHAIN (37) and two 5/16” SNAP HOOKS (34) as shown in FIGURE 12.
• If the HEAD PLA TE (36) does not sit on top of the first WEIGHT PLA TE (40), push the head plate down, insert the SELECTOR PIN (17)
and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (36) from lifting up.
• If after completing the previous step the HEAD PLATE (36) still does not sit on top of the first WEIGHT PLATE (40) or if there is
excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.
Thank you for purchasing the Parabody 889 WEIGHT STACK OPTION. If unsure of proper use of equip­ment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
13
Page 14
MAINTENANCE
Please note:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water . Touch-up paint can be purchased from your ParaBody customer service representative at (800) 328-9714.
* Inspect equipment daily . Tighten all loose connections are replace worn parts immediately. Failure to do so may result in serious injury
* Lubricate guide rods with a teflon based (or equivalent) lubricant on a regular basis
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT YOU MAY NEED SER VICE YOU WILL BE ASKED FOR THIS INFORMATION. REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND MAIL BACK.
MODEL #________________________
SERIAL #_________________________
DATE OF PURCHASE: _____________
DEALERS NAME: _________________
DEALERS PHONE #_______________
SERIAL NUMBER LOCATION
Thank you for purchasing the ParaBody 889 W eight Stack Option.
14
Page 15
LIMITED W ARRANTY
ParaBody extends the following LIMITED WARRANTY to the original owner of the ParaBody products. The Warranty terms apply to IN HOME USE ONL Y.
1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the ParaBody product or a weld should crack or break, it will be repaired or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
2. LIMITED WARRANTY ON P ARTS. If the following part s are defective in material or workmanship, ParaBody will supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger , spring and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship, ParaBody will repair or replace them, at its option. Terms: Three (3) years.
4. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of ParaBody will void this Limited Warranty .
5. REPLACEMENT AND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is responsible for all other costs. Such costs may include, but are not limited to: a. labor charges for service, removal, repair or reinstallation of the ParaBody product or any component part; b. shipping, delivery, handling and administrative charges for returning part s to ParaBody; and c. all necessary or incidental costs related to installation of the replacement parts.
6. SHIPPING . If shipping by the Owners is deemed necessary (in sole discretion of ParaBody), parts should be shipped in their original carton or equivalent packaging, fully insured with shipping charges prepaid. ParaBody will not assume any responsibility for any loss or damage incurred in shipping.
7. CLAIM PROCEDURES. If service on your ParaBody product is required during the warranty period, please contact our Customer Service Department at 1-800-328-9714 for instructions regarding returning or replacing parts. Please have available the following information: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly drawing included with your assembly instruction); (iv) a description of the nature of the problem.
8. OWNER’S RIGHT . This Limited W arranty gives you specific legal rights. Y ou may also have other rights, which vary depending on local law .
9. LIMITATION OF IMPLIED W ARRANTIES. All implied warranties, except to the extent prohibited by applicable law , shall have no greater duration than the warranty period set forth above. There are no warranties which extend beyond the description in this Limited Warranty . Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No other express warranty has been made or will be made on behalf of ParaBody with respect to any ParaBody product or the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury , loss of use of the ParaBody product, inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or consequential damages, so the above limitation or exclusion may not apply to you.
NOTES:
15
Page 16
LIFE FITNESS
14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.
T el: 763.323.4500 Fax: 763.323.4797
800.328.9714 (T oll-free within the U.S. and Canada) www.parabody.com
INTERNATIONAL OFFICES
Life FitnessAtlantic BV Atlantic Headquarters Bijdorpplein 25-31 2992 LB Barendrecht The Netherlands Phone: (180) 646 666 Fax: (180) 646 703
Life Fitness EUROPE GmbH Siemensstrasse 3 85716 Unterschleissheim Germany Phone: (089) 31 77 51-0 Fax: (089) 31 77 51 99
Life Fitness Italia S.R.L. V ia Elvas 92 39042 Bressanone Italy Phone: 39 (472) 835-470 Fax: 39 (472) 833-150
Life Fitness (UK) Ltd. Queen Adelaide Ely , Cambs CB7 4UB United Kingdom Phone CSS: (01353) 665507 Fax CSS: (01353) 666719
Life Fitness Benelux N.V. Bijdorpplein 25-31 2992 LB Barendrecht The Netherlands Phone: 31 (180) 64 66 69 Fax: 31 (180) 64 66 99
Life Fitness Japan 8/F , Nippon Brunswick Building 5-27-7 Sendagaya Shibuya-Ku, T okyo 151-0051 Japan Phone: 81 (3) 3359-4309 Fax: 81 (3) 3359-4307
Life Fitness Asia Pacific Limited Room 2610, Miramar T ower 132 Nathan Road, T simshatsui Kowloon, Hong Kong Phone: (852) 2891-6677 Fax: (852) 2575-6001
16
Life Fitness Do Brazil Al. Rio Negro, 433-Predio 2-Sala 2 3
º andar (Confab)
Aplhaville-Barueri-Sao Paulo CEP: 06454-904 Brazil Phone: 55 (11)7295-2217 Fax: 55 (11) 7295-2218
Loading...