ParaBody 777 User Manual

777 GYM SYSTEM
PART # 7148201 REV . A
USER’S GUIDE
1
1CLASS H
Read and follow all directions for each step to insure proper assembly of this product.
Version: 777102 Revision: 07/26/01
j
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
Parts list..........................5
Assembly Instructions.....6-25
General Maintenance.......26
W arranty Statement..........27
Product Services..............28
Insert-Registration Card
IMPORTANT SAFETY INFORMATION
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions on the use of this machine. Use only for intended exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or
ammed machine. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
6. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized ParaBody dealer.
7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
8. Make sure all spring loaded pull pins are fully engaged in the adjustment position and fully tighten thumbscrew before use.
5. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized ParaBody dealer.
9. Children must not be allowed near this machine. Supervise teenagers.
.
NOTE: In a continual effort to improve our products, specifications are subject to change 2001 Life Fitness, a division of Brunswick Corporation. All rights reserved.
©
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
IMPORTANT NOTES
Please note:
* Thank you for purchasing the ParaBody 777 Gym System. Please read these instructions thoroughly and keep them for future reference.
* This product must be assembled on a flat, level surface to assure its proper function.
* Do not securely tighten any frame connections until the entire frame have been assembled unless otherwise specified.
T ools Required for Assembly
* Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
3
6
1’ 2’
3’
4’ 5’
6’
9’1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’
7’ 8’
9’
1 Square = 1’ X 1’
Minimum Required Usable Space
Length = 90 inches (229 cm) 7’ 6” Width = 103 inches (262 cm) 8’ 7” Height = 84 inches (213.5 cm) 7”
Dimensions Including Leg Press (optional)
Length = 102 inches (259 cm) 8’ 6”
Width = 130 inches (330 cm) 10’ 10”
4
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
PA R T #
70077 70076 70058 70014 70015 70017 70019 70056 70067 69408 69885 69954 69957 71552 71553
69947 6194601 6816501 7016902 7016901 6939202 6382301
69537 3221702 6978101 7095701 6972201 3108002 7155701 6987901 6988001 6988101
7012102 3102503 6409101
DESCRIPTION
BASE
UPRIGHT
SEA T ADJUST
RIGHT ARM SUPPORT
LEFT ARM SUPPORT
RIGHT ARM
LEFT ARM
LEG PEDEST AL
PULLEY BRACKET
PULLEY PLATE
BASE PLA TE
V -PULLEY PLATE
BOOM PULLEY PLATE
RIGHT BOOM PLA TE
LEFT BOOM PLATE
PAD
ROLLER P AD
76” GUIDE ROD
14-1/2” SEWN HANDLE
7-1/2” SEWN HANDLE
WEIGHT PLA TE
WEIGHT PLA TE BUSHING 10 CT
HEAD PLA TE
E-RING
WEIGHT ST ACK LABEL
WEIGHT PLA TE SHAFT
WEIGHT ST ACK PIN
WEIGHT ST ACK CUSHION
WEIGHT ST ACK CABLE
LEG CABLE
ARM CABLE
BOOM CABLE
WEIGHT ST ACK SP ACER
3/4” FLA T WASHER
ANKLE STRAP
QTY
1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 2 6 2 2 2
15
3 1 1 1 1 1 2 1 1 1 1 2 2 1
KEY
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
PART #
3103302 3116201 3116101 6993701 6412001 3103801 6416601 6145801 3105401 3108901 6866801 6866601 6480301 6480302 6122702 6122701 6549301 3102924 3102807 3102922 3221902 3102905 3102917 6075906 3102906 3102930 3102804 3102802 3102501 6020601
70718 3102904 3102955 3102514
71185 7122101
DESCRIPTION
SHAFT COLLAR
3-1/2” PULLEY 4-1/2” PULLEY
4-1/2” V -GROOVE PULLEY
SPRING PIN ASSEMBLY
SNAP LINK
P ARAGLIDE (QTY 8)
3 PRONG KNOB
ST ARLOCK
PLASTIC W ASHER
1/2” RH WASHER
RH CAP
3/8” X 9/16” FLANGE SPACER
3/8 X 1-1/16” FLANGE SPACER
3/8 X 1/2” SPACER
3/8” X 1” SPACER
3/4 X 17” TUBE
3/8 X 1-3/4” BOLT
3/8 LOW HEIGHT LOCK NUT
3/8 X 2-3/4” BOLT
2” NYLON SP ACER
3/8 X 3-3/4” BOLT
1/2 X 4” BOLT
12 LINK CHAIN
3/8 X 4” BOLT 3/8 X 7” BOLT
1/2” LOW HEIGHT LOCK NUT
3/8” LOCK NUT
3/8” FLA T WASHER
1/2” FLANGE BEARING
FOOT PLA TE
3/8 X 3” BOLT
3/8 X 4-1/4” BOLT
3/8” SAE WASHER
GUIDE BRACKET
GUIDE CABLE
QTY
2
14
3 4 1 6 1 1 6 2 2 2 2 2 6
11
3 4 2
16
4
17
1 1 2 1
1 36 14
2
1
2
2
4
1
2
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
3
5
6
57 3/8 X 3-3/4”
3/8 X 3” 67
2
48
1
11
63
63
66
FIGURE 1
STEP 1:
LOOSELY assemble two BASE PLATES (1 1) to the BASE (1) and the UPRIGHT (2) using four 3/8 X 3-3/4” BOLTS (57) and four
3/8” LOCK NUTS (63). See FIGURE 1.
• Insert two two 3/8 X 9/16” FLANGE SPACERS (48) into the upper hole of the FRAME (2) as shown.
LOOSELY assemble the FOOTPLATE (66) to the FRAME (2) using one 3/8 X 3” BOLT (67) and one 3/8” LOCK NUT (63) as
shown in FIGURE 1.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
6
22
21
FIGURE 2
STEP 2:
• Insert two WEIGHT PLATE BUSHINGS (22) into each of the fifteen WEIGHT PLATES (21) as shown in FIGURE 2.
24
26
23
FIGURE 3
STEP 3:
• Slide the WEIGHT PLATE SHAFT (26) thru the hole in the HEAD PLATE(23), and lock in place using one E-RING (24) as shown in FIGURE 3.
7
36
18
23
21
28
34
33
777 SHROUD
OPTION ONL Y!
1
FIGURE 4
STEP 4:
• Insert two GUIDE RODS (18) into the BASE (1) as shown on FIGURE 4. (NOTE: If the 777 SHROUD OPTION was pur-
chased, place the GUIDE RODS (18) through the BOTTOM SHROUD BRACKET (found in SHROUD OPTION box) and into the BASE (1) as shown in FIGURE 4.
(NOTE: Lubricate GUIDE RODS (18) with silicon or teflon spray available at most hardware stores.)
• Slide two WEIGHT STACK SPACERS (33), two 3/4” FLAT WASHERS (34), and two WEIGHT STACK CUSHIONS (28) down over the GUIDE RODS (18).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (21) down over the GUIDE RODS (18) on to the WEIGHT STACK
CUSHIONS (28). Make sure that the WEIGHT PLATES (21) are all facing as shown.
• Slide the head plate assembly down over the GUIDE RODS (18) onto the weight stack.
• Slide two SHAFT COLLARS (36) over the GUIDE RODS (18) as shown in FIGURE 4.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
8
14
36
TIGHTEN!
63
15
18
3/8 X 3-3/4” 57
2
FIGURE 5
STEP 5:
• Swing the GUIDE RODS (18) into the guide rod bushings in each of the RIGHT and LEFT BOOM PLATES (14 & 15) as shown in FIGURE 5.
LOOSELY assemble the RIGHT and LEFT BOOM PLATES (14 & 15) to the UPRIGHT (2) using three 3/8 X 3-3/4” BOLTS (57) and three 3/8” LOCK NUTS (63). See FIGURE 5.
• Slide the SHAFT COLLARS (36) to the top of the GUIDE RODS (18) and tighten set screws as shown in FIGURE 5.
FIGURE 6
4
25
5
63
1
64
3/8 X 3-3/4” 57
STEP 6:
LOOSELY assemble the RIGHT and LEFT ARM SUPPORTS (4 & 5) to the BASE (1) using four 3/8 X 3-3/4” BOLTS (57), four 3/8” FLAT WASHERS (64), and four 3/8” LOCK NUTS (63). See FIGURE 6.
• Apply WEIGHT STACK LABELS (25) to the WEIGHT PLATES (21) as shown in FIGURE 6.
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