ParaBody 440 User Manual
440 GYM SYSTEM
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
CLASS H
PART # 7031801
REV . E
USER’S GUIDE
1
Version: 440101
Revision: 07/10/01
j
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
Parts list..........................5
Assembly Instructions.....6-30
General Maintenance.......31
W arranty Statement..........32
Product Services..............33
Insert-Registration Card
IMPORTANT SAFETY INFORMATION
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.
©
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
IMPORTANT NOTES
Please note:
* Thank you for purchasing the ParaBody 440 Gym System. Please read these
instructions thoroughly and keep them for future reference.
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
T ools Required for Assembly
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32” Allen wrench
* Adjustable wrench
* T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
3
6
1’
2’
3’
4’
5’
1’
2’ 3’
4’
5’ 6’ 7’ 8’
9’
6’
7’
8’
9’
1 Square = 1’ X 1’
4
PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
PART #
6875108
6688202
6687308
6832308
6686802
6679508
6688008
6687508
6687902
6873408
7033508
6686908
6680202
6832902
6874808
6689408
6688108
6681902
6539808
6539708
6530208
6594702
6633902
6529702
6540202
6654321
6597421
6681521
6690901
6125101
6194601
6176201
6523401
7012102
3102909
3102924
3102933
3102922
3102904
3102905
3102906
3102910
3102943
3102917
3102937
3221702
3102949
3102802
3102801
3102804
3102501
DESCRIPTION
FRAME SUPPORT
WOLFF SLEEVE
WEIGHT ST ACK BASE
LEG CURL/EXTENSION
PULLEY BRACKET
ADJUSTMENT SLIDE
TOP BOOM
PRESS ARM
PRESS ARM LEVER
BASE
FRONT UPRIGHT
LEVER STOP
RECEIVING TUBE
BACK P AD SUPPOR T
LEG SUPPORT
REAR UPRIGHT
BEARING HOUSING
PLATE, 1/4 X 2 X 16-1/2”
PEC ARM RIGHT
PEC ARM LEFT
CENTER PULLEY BRACKET
FLOA TING PULLEY
SWIVEL PULLEY BRACKET
PEC CAM
LA T BAR
33-1/2 X 9-1/2” BACK SEAT PAD
15-1/2 X 10-1/2” PEC SEAT PAD
15-3/4 X 15-1/2” LEG SEAT PAD
3/4 DIA X 1 1” SHAFT
3/4 OD X 16” TUBE
4 X 7” ROLLER PAD
PEC DEC ROLLER P A D
3/4 X 72-3/8” GUIDE ROD
WEIGHT ST ACK SP ACER
3/8 X 1” BOLT
3/8 X 1-3/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
3/8 X 3-3/4" BOLT
3/8 X 4" BOL T
1/2 X 3" BOL T
1/2 X 3-1/2" BOLT
1/2 X 4" BOL T
1/2 X 4-1/2" BOLT
3/4” E-RING
1/2 X 5-1/2” BOLT
3/8” LOCK NUT
1/2” LOCK NUT
1/2” LOW HT . NYLOCK NUT
3/8” WASHER
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
2
3
8
2
2
2
4
5
4
10
6
2
4
10
3
2
2
1
2
29
10
8
31
KEY
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
PART #
3102502
3102503
3109602
6686301
6075906
6972201
6533501
6321202
3119201
3226301
3117901
3114407
3118401
3106803
6480301
6020601
6019701
3104901
6416601
6412001
3103801
3105401
6939202
6692601
6405201
6236701
6406401
3116201
7095701
6953702
6375801
6389701
6409101
3116001
6270501
6140701
3108002
3117401
6873801
6687201
7032301
6535601
6978101
6145801
6382301
6866601
6866801
6122702
6427101
DESCRIPTION
1/2” WASHER
3/4” WASHER
P AL NUT
1/2” DIA U-PIN
CHAIN
WEIGHT ST ACK PIN
CABLE RET AINING CLIP
CONTROL LEVER
8-32 X 3/16” SCREW
3/8” JOINT CONNECTOR CAP
E-RING
#10 FLA T WASHER
4” VINYL CAP
5/16” SET SCREW
3/8” FLANGE SP ACER
1/2” FLANGE BEARING
3/4” THRUST BEARING
3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PIN ASSEMBLY
5/16” DIA SNAP LINK
ST ARLOCK COLLAR
WEIGHT PLATE
3 X 2” END CAP
2” SQ. END CAP
1-3/4” SQ END CAP
HINGE T AB
3-1/2” PULLEY
WEIGHT ST ACK SHAFT
HEAD PLA TE
STRAP AB CRUNCH
LOW ROW BAR
STRAP ANKLE
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
WEIGHT ST ACK CUSHION
CAP PLUG
227-5/8” LEG EXT. CABLE
73” AB CABLE
101-1/2” LAT CABLE
77-5/8” PEC DEC CABLE
WEIGHT ST ACK LABELS
THUMBSCREW
WEIGHT PLATE BUSHING 10CT
BOL T COVER CAP
BOL T COVER WASHER
3/8” X 1/2” SPACER
KEYHOLE CLEVIS
QTY
14
2
1
1
1
1
5
1
2
2
1
2
1
4
14
6
2
8
1
3
4
10
15
2
2
1
2
19
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
3
2
2
2
1
49
16
69
52
1/2 X 3” 42
66
3/8 X 2-3/4” 38
79
48
66
10
90
FIGURE 1
STEP 1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two
1/2" LOCKNUTS (49).
• Slide LEG EXT . CABLE ASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1.
• Securely assemble two 3-1/2" PULLEYS (79) into BASE (10) using two 3/8 X 2-3/4" BOLTS (38), four 3/8" FLANGE
SPACERS (66), and two 3/8" LOCKNUTS (48). (NOTE: Make sure LEG EXT. CABLE ASSEMBLY (90) is routed under
PULLEYS and BOL TS.)
• Slide LEG EXT . CABLE ASSEMBLY (90) through the opening in the end of the BASE (10) as shown in FIGURE 1.
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
6
3/8 X 3-3/4” 40
51
12
79
58
48
51
50 1/2” LOW HEIGHT
49
3
1/2 1/2 1/2 1/2
0
52
23
42 1/2 X 3”
1
86
2
34
FIGURE 2
STEP 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are
to be used for cable adjustment.
• Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52),
and two 1/2" LOCKNUTS (49).
• Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT
(50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
7
29
3/8 X 3-3/4” 40
49
16
51
9
79
48
51
58
42 1/2 X 3”
52
10
86
3
FIGURE 3
STEP 3
• Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and
one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
• Securely assemble one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING
TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
13
70
FIGURE 4
8
STEP 5
• Insert two 1/2" FLANGE BEARINGS (67) into
RECEIVING TUBE (13).
• Attach RECEIVING TUBE (13) to PRESS ARM LEVER
(9) using one 1/2 X 3-1/2" BOL T (43), and one 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely tighten,
then back nut off 1/4 turn to allow the RECEIVING
TUBE (13) to rotate freely.)
6
• Insert the ADJUSTMENT TUBE (6) into the
RECEIVING TUBE (13) as shown in FIGURE 5.
16
29
9
1/2 X 3-1/2” 43
FIGURE 5
67
13
67
50
1/2”
LOW
HEIGHT
8
FIGURE 6
STEP 6
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6.
• Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8).
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
9
6
8
43 1/2 X 3-1/2”
6
50
1/2” LOW
HEIGHT
STEP 7
• Attach ADJUSTMENT SLIDE (6) to PRESS ARM (8)
using one 1/2 X 3-1/2" BOL T (43), and one 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely
tighten, then back nut off 1/4 turn to allow the
PRESS ARM (8) to rotate freely.)
FIGURE 7
STEP 8
• Insert the PUSH/PULL CABLE through the bottom of the PRESS ARM (8) up to the CONTROL LEVER (59) and hold in place
with one E-RING (62) as shown in FIGURE 8.
• Securely assemble the PUSH/PULL CABLE to the CONTROL LEVER (59) using one 3/8 IN. JOINT CONNECTOR CAP (61),
one #10 FLAT WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
• Slide one 4” VINYL SLEEVE (64) over the CONTROL LEVER (59). Then SECURELY assemble the CONTROL LEVER (59) to
the TAB on the PRESS ARM (8) using one 3/8” JOINT CONNECTOR CAP (61), one #10 FLAT WASHER (63), and one 8-32 X
3/16 IN. SCREW (60) as shown in FIGURE 8.
60
8
64
63
59
61
62
TAB
FIGURE 8
PUSH/PULL
CABLE
10
Loading...