ParaBody 425104 User Manual

425104 HOME GYM
ASSEMBLY INSTRUCTIONS
1Part # 6863401 Revision: 8/23/00
IMPORTANT NOTES
WELCOME TO THE WORLD OF Serious steel!
Please note:
* Thank you for purchasing the Parabody 425104 Home Gym. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. If unsure of proper use of equipment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
T ools Required for Assembly
* Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32”, 7/32”, 5/16” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
BOLT LENGTH
2
345
2
6
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PART #
6729403 6731003 6726902 6723603 6724102 6726003 6725902 6723803 6729602 6727002 6725302 6728002 6725703 6728402 6723103 6726702 6864203 6727603 6728903 6728603 6723203 6725502 6728803 6736702 6730803 6723902 6733003 6275302 6686802 6501302 6726501 6708201 6489902 6375902 6125101 6523401 6194601 6654702 6654302 6726401 6726202 3116201 3116101 6166701 6533501 6405201 3118401 3106803 6480301 3105401 6412001 6466901 6140701 3103801 3117401 3117901
DESCRIPTION
BASE CALF/LOW ROW COUNTER LEVER
REAR UPRIGHT
PEC SEA T
BEARING HOUSING
D-RING
MIDDLE UPRIGHT
PEC SEA T ADJUST
PRESS SWIVEL
ROLLER P AD ADJUST
PRESS SEA T ADJUST
RECEIVING TUBE
TOMALOCK HANDLE
LEG CURL/EXT
BACK P AD ADJUST
TOP BOOM
PRESS BASE
PEC ARM LEFT
PEC ARM RIGHT
PRESS SUPPORT TUBE
PRESS ADJUST TUBE
PRESS BACK SUPPORT
PEC CAM
FRONT UPRIGHT
CENTER PULLEY BRACKET
PRESS ARM
LA T BAR
PULLEY BRACKET
SWIVEL PULLEY
SHROUD
425 SHROUD LABEL
1/4 X 2 X 7-1/4” PLA TE
1-1/4 SQ. X 4-7/8” TUBE
3/4 OD X 16” TUBE
72-3/8” GUIDE ROD
ROLLER P AD 4 X 7
12 X 9-1/2” P AD
33-1/2 X 9-1/2” P AD
22 X 10-1/2” P AD
15-3/4 X 15-1/2” P AD
3-1/2” PULLEY
4-1/2” PULLEY 2-7/8” L BRACKET 2-3/8” L BRACKET
2” SQ. END CAP
4” VINYL CAP
5/16” SET SCREW
3/8” FLANGE SP ACER
3/4" ST ARLOCK COLLAR 3/8” SPRING PIN ASSEMBL Y 1/2” SPRING PIN ASSEMBL Y
1 X 1” GLIDE
5/16” SNAP LINK
CAP PLUG
E-RING
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 2 1 2 6 1 1 1 1 9 9 3 3 2 1 4
10
7 6 1 6 4 4 1
KEY
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98
99 100 101 102 103 104 105 106 107 108 109 110 111
PART #
3226301 3119201 3114407 6321202 6145801 6416601 6535501 3203401 6177001 6427101 6271801 3201501 3118701 3108002 3102503 6714601 6266001 6075906 6214401 3104901 6619501 6020601 6382301 6389701 6409101 6375801 3102901 3102933 3102922 3102902 3102910 3102917 3102937 3102943 3102501 3102802 3102502 3102801 3102804 3202401 3104301 6535601 6724801 6724901 6724701 6725001 6725101 6189501 6214501 6535001 6690901 3102701 6122702 6866601 6866801
DESCRIPTION
JOINT CONNECTOR CAP
8-32 X 3/16” SCREW
#10 FLA T WASHER
CONTROL LEVER
3-PRONG KNOB
PARAGLIDE
3" WHEELS
3/8 X 2-1/2” SOCKET HD SCREW
2-1/2 X 5-1/2” NONSKID STRIP
KEYHOLE CLEVIS
72” ELASTIC CORD
SWIVEL SNAP
2” PULLEY
WEIGHT ST ACK CUSHION
3/4" W ASHER HEAD PLA TE
15 HOLE SELECTOR SHAFT
12 LINK CHAIN
WEIGHT ST ACK PIN
3/4” FLANGE BEARING
3/4” SLEEVE BEARING 1/2” FLANGE BEARING PLA TE BUSHING 10 CT.
CHROME LOW ROW BAR
ANKLE STRAP
AB CRUNCH STRAP
3/8 X 1-1/4” BOLT
3/8 X 2” BOLT 3/8 X 2-3/4” BOLT 3/8 X 2-1/4” BOLT
1/2 X 3” BOLT
1/2 X 4” BOLT 1/2 X 4-1/2” BOLT 1/2 X 3-1/2” BOLT
3/8” WASHER
3/8” LOCKNUT
1/2” WASHER
1/2” LOCKNUT
1/2” LOW HT LOCKNUT
3/8” BUTTON HD CAP SCREW
3/4” SQ. RUBBER BUMPER
PEC DEC CABLE
LA T CABLE
PRESS CABLE
LEG EXT CABLE
HEAD PLA TE CABLE
AB CABLE
WEIGHT ST ACK LABELS
WEIGHT PLA TE
3/8 X 4” THREADED SHAFT
3/4 X 11” SHAFT
3/8” HEX NUT
3/8 X 1/2” SPACER
BOL T COVER
BOL T COVER WASHER
QTY
2 2 2 1 3 1 2 2 2 3 3 3 3 2 2 1 1 1 1 8 2 8 3 1 1 1 6 9
16
3
11
8 3
4 42 31 18 16 10 11
1
1
1
1
1
1
1
1 15
3
2
8
4
2
2
3
42
92
91
1/2 X 3” 87
30
78
18
93
78
3/8 X 2” 84
91
LOW HT.
95
90 1/2 X 3-1/2”
91
84 3/8 X 2”
43
91
92
94
92
91
42
45
91
3/8 X 2” 84
2
65
FIGURE 1
STEP 1
• Insert two 1/2" FLANGE BEARINGS (78) into the SWIVEL PULLEY BRACKET (30) as in FIGURE 1.
• Assemble the SWIVEL PULLEY BRACKET (30) to the PRESS BASE (18) using one 1/2 X 3-1/2" BOLT (90) and one 1/2” LOW
HEIGHT LOCK NUT (95). (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE
SWIVEL BRACKET TO ROT A TE FREELY.)
SECURELY assemble one 3-1/2” PULLEY (42) to the SWIVEL PULLEY BRACKET (30) using one 3/8 X 2" BOLT (84), two 3/
8” WASHERS (91), and one 3/8” LOCK NUT (92). See FIGURE 1.
SECURELY assemble one 3-1/2" PULLEY (42) to the rear horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84),
one 2-3/8" CABLE RETAINING CLIP (45), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: 2-3/8” CABLE RETAINING CLIP (45) should face as shown in FIGURE 1.)
SECURELY assemble one 4-1/2" PULLEY (43) to the lower horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: Make sure there is no contact
between the two pulleys.)
• Attach two 5-1/2 X 2-1/2" NON SKID STRIPS (65) to the LOW ROW/CALF RAISE (2) approximately where shown in FIGURE 1.
SECURELY assemble the LOW ROW/CALF RAISE (2) to the PRESS BASE (18) using two 1/2 X 3" BOLTS (87), two 1/2" WASHERS (93), and one 1/2" LOCK NUT (94).
4
94
4
93
87 1/2 X 3”
1
FIGURE 2
STEP 2
LOOSELY assemble the REAR UPRIGHT (4) to the BASE (1) using two 1/2 X 3” BOLTS (87), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94) as shown in FIGURE 2.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
5
6
91
68
92
44
108 HEX NUT
86 3/8 X 2-1/4”
91
43
1
FIGURE 3
STEP 3
SECURELY assemble one 4-1/2” PULLEY (43) to the upper flat on the BASE (1) using one 3/8 X 2-1/4” BOL T (86), two 3/8” W ASHERS (91), one 2-7/8” L-BRACKET (44), one 3/8” HEX NUT (108), one SWIVEL SNAP (68) and one 3/8” LOCK NUT (92). See FIGURE 3.
6
92
91
43
84 3/8 X 2”
91
86 3/8 X 2”
92
91
43
44
1
FIGURE 4
STEP 4
SECURELY assemble three 4-1/2” PULLEYS (43) to the flats on the BASE (1) using three 3/8 X 2” BOL TS (84), six 3/8” WASHERS (91), two 2-7/8” L-BRACKETS (44), and three 3/8” LOCK NUTS (92). See FIGURE 4.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
8
25
1/2 X 4” 88
94
1
FIGURE 5
STEP 5
LOOSEL Y assemble the FRONT (25) & MIDDLE UPRIGHTS (8) to the BASE (1) using four 1/2 X 4” BOL TS (88) and four 1/2” LOCK
NUTS (94) as shown in FIGURE 5.
8
1
88 1/2 X 4”
93
18
94
FIGURE 6
STEP 5
LOOSELY assemble the PRESS BASE (18) to the BASE (1) using two 1/2 X 4” BOL TS (88), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 6.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
9
6
4
94
93
1/2 X 3” 87
18
8
1
FIGURE 7
STEP 7
LOOSELY assemble the PRESS BASE (18) to the REAR (4) & MIDDLE UPRIGHTS (8) using two 1/2 X 3” BOLTS (87), two 1/2” W ASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 7.
92
49
17
49
85 3/8 X 2-3/4”
43
FIGURE 8
STEP 8
LOOSELY assemble one 4-1/2” PULLEY (43) to the TOP BOOM (17) using one 3/8 X 2-3/4” BOLT (85), two 3/8” FLANGE SP ACERS (49), and one 3/8” LOCK NUT (92). See FIGURE 8.
10
92
69
108
108 3/8” HEX NUT
91
TOP BOOM
106
91
42
92
FIGURE 9
STEP 8
SECURELY assemble one 3-1/2” PULLEY (42) to the bracket on the TOP BOOM using one 3/8” THREADED SHAFT (106) , two 3/8”
W ASHERS (91), one 2” PULLEY (69), one 3/8” HEX NUT (108) and two 3/8” LOCK NUTS (92). See FIGURE 9.
92
FIGURE 10
STEP 10
• Position two 3/8 X 1/2” SP ACERS (109) inside the rear bracket of the TOP BOOM and slide one 3/8” THREAD SHAFT (106) through the bracket. See FIGURE 10.
SECURELY assemble two 2” PULLEYS (69) to the rear bracket on the TOP BOOM using the 3/8” THREADED SHAFT (106), two 3/8” W ASHERS (91), two 3/8” HEX NUTS (108), and two 3/8” LOCK NUTS (92) as shown in FIGURE 10.
69
108
108 3/8” HEX NUT
91
109
106
91
108
108 3/8” HEX NUT
69
92
TOP BOOM
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
11
6
49
85 3/8 X 2-3/4”
3/8 X 2-3/4” 85
17
49
92
49
92
42
49
42
FIGURE 11
STEP 1 1
LOOSELY assemble two 3-1/2” PULLEYS (42) to the TOP BOOM (17) using two 3/8 X 2-3/4” BOL TS (85), four 3/8” FLANGE SP ACERS
(49), and two 3/8” LOCK NUTS (92). See FIGURE 11.
STEP 1 1
• Insert two WEIGHT PLATE BUSHINGS (79) into the top side
of each of the fifteen WEIGHT PLATES (105) as shown in FIGURE 12.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
79
105
FIGURE 12
345
12
6
91
83 3/8 X 1-1/4”
105
55
36
72
73
75
104
1
70
71
34
55
FIGURE 13
STEP 13
SECURELY assemble the SELECTOR SHAFT (73) to the HEAD PLA TE (72) using one 3/8 X 1-1/4” BOL T (83) and one 3/8” W ASHER (91).
• Insert four CAP PLUGS (55) into the top and bottom ends of the GUIDE RODS (36) as shown in FIGURE 13.
• Insert two GUIDE RODS (36) into the BASE (1) as shown on FIGURE 13. (NOTE: Lubricate GUIDE RODS (36) with silicon or teflon
spray available at most hardware stores.)
• Slide two 1-1/4 SQ. X 4-7/8” TUBES (34), two 3/4” WASHERS (71), and two WEIGHT STACK CUSHIONS (70) - IN THAT ORDER - down over the GUIDE RODS (36).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (105) down over the GUIDE RODS (36) on to the WEIGHT STACK CUSHIONS (70). Make sure that the keyholes of the WEIGHT PLATES (105) are all facing the right way . (NOTE: If the359101 50
LB. ADD-KIT is purchased refer to the 359101 ASSEMBL Y INSTRUCTIONS now .)
• Slide the head plate assembly down over the GUIDE RODS (36) onto the weight stack.
• Attach the WEIGHT STACK LABELS (104) to the weight stack. Also insert the WEIGHT STACK PIN (75) into the first WEIGHT PLATE (105) of the weight stack.
13
85 3/8 X 2-3/4”
85 3/8 X 2-3/4”
92
92
17
25
8
FIGURE 14
STEP 14
LOOSEL Y assemble the TOP BOOM (17) to the top of the MIDDLE (8) & FRONT UPRIGHT (25) using four 3/8 X 2-3/4” BOL TS (85) and four 3/8” LOCK NUTS (92). See FIGURE 14.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
14
6
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