ParaBody 425103 User Manual

425103 HOME GYM
ASSEMBLY INSTRUCTIONS
1Part # 6739601 Revision: 11/19/98
IMPORTANT NOTES
WELCOME TO THE WORLD OF Serious steel!
Please note:
* Thank you for purchasing the Parabody 425103 Home Gym. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. If unsure of proper use of equipment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
T ools Required for Assembly
* Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32”, 7/32”, 5/16” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
BOLT LENGTH
2
345
2
6
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
PART #
6729403 6731003 6726902 6723603 6724102 6726003 6725902 6723803 6729602 6727002 6725302 6728002 6725703 6728402 6723103 6726702 6724603 6727603 6728903 6728603 6723203 6725502 6728803 6736702 6730803 6723902 6733003 6275302 6686802 6501302 6726501 6708201 6489902 6375902 6125101 6523401 6194601 6654702 6654302 6726402 6726202 3116201 3116101 6166701 6533501 6405201 3118401 3106803 6480301 3105401 6412001 6466901 6140701 3103801
DESCRIPTION
BASE
CALF/LOW ROW
COUNTER LEVER
REAR UPRIGHT
PEC SEA T
BEARING HOUSING
D-RING MIDDLE UPRIGHT PEC SEA T ADJUST
PRESS SWIVEL
ROLLER P AD ADJUST
PRESS SEA T ADJUST
RECEIVING TUBE
TOMALOCK HANDLE
LEG CURL/EXT
BACK P AD ADJUST
TOP BOOM
PRESS BASE
PEC ARM LEFT
PEC ARM RIGHT
PRESS SUPPORT TUBE
PRESS ADJUST TUBE
PRESS BACK SUPPORT
PEC CAM
FRONT UPRIGHT
CENTER PULLEY BRACKET
PRESS ARM
LA T BAR
PULLEY BRACKET
SWIVEL PULLEY
SHROUD
425 SHROUD LABEL
1/4 X 2 X 7-1/4” PLATE
1-1/4 SQ. X 4-7/8” TUBE
3/4 OD X 16” TUBE
72-3/8” GUIDE ROD
ROLLER PAD 4 X 7
12 X 9-1/2” PAD
33-1/2 X 9-1/2” PAD
22 X 10-1/2” PAD
15-3/4 X 15-1/2” PAD
3-1/2” PULLEY
4-1/2” PULLEY 2-7/8” L BRACKET 2-3/8” L BRACKET
2” SQ. END CAP
4” VINYL CAP
5/16” SET SCREW
3/8” FLANGE SP ACER
3/4" ST ARLOCK COLLAR 3/8” SPRING PIN ASSEMBLY 1/2” SPRING PIN ASSEMBLY
1 X 1” GLIDE
5/16” SNAP LINK
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 2 1 2 6 1 1 1 1 9 9 3 3 2 1 4
10
7 6 1 6 4
KEY
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98
99 100 101 102 103 104 105 106 107 108
PART #
6535301 3117901 3119101 3119201 3119401 6321202 6145801 6416601 6535501 3203401 6177001 6427101 3117305 3112901 6732901 3108002 3102503 6714601 6266001 6075906 6214401 3104901 6619501 6020601 6382301 6389701 6409101 6375801 3102901 3102933 3102922 3102902 3102910 3102917 3102937 3102943 3102501 3102802 3102502 3102801 3102804 3202401 3104301 6535601 6724801 6724901 6724701 6725001 6725101 6189501 6214501 3117401 6690901 3102701
DESCRIPTION
1/4” CAP NUT
E-RING
JOINT CONNECTOR CAP
8-32 X 3/16” SCREW
#8 INT TOOTH LOCK WASHER
CONTROL LEVER
3-PRONG KNOB
PARAGLIDE
3" WHEELS
3/8 X 2-1/2” SOCKET HD SCREW
2-1/2 X 5-1/2” NONSKID STRIP
KEYHOLE CLEVIS
3/8 DIA X 1” CLEVIS PIN
1-7/16” COTTER PIN
TENSION CORDS
WEIGHT ST ACK CUSHION
3/4" W ASHER HEAD PLA TE
15 HOLE SELECTOR SHAFT
12 LINK CHAIN
WEIGHT ST ACK PIN
3/4” FLANGE BEARING
3/4” SLEEVE BEARING 1/2” FLANGE BEARING PLA TE BUSHING 10 CT.
CHROME LOW ROW BAR
ANKLE STRAP
AB CRUNCH STRAP
3/8 X 1-1/4” BOLT
3/8 X 2” BOLT 3/8 X 2-3/4” BOLT 3/8 X 2-1/4” BOLT
1/2 X 3” BOLT
1/2 X 4” BOLT 1/2 X 4-1/2” BOLT 1/2 X 3-1/2” BOLT
3/8” WASHER
3/8” LOCKNUT
1/2” WASHER
1/2” LOCKNUT
1/2” LOW HT LOCKNUT
3/8” BUTTON HD CAP SCREW
3/4” SQ. RUBBER BUMPER
PEC DEC CABLE
LA T CABLE
PRESS CABLE
LEG EXT CABLE
HEAD PLA TE CABLE
AB CABLE
WEIGHT ST ACK LABELS
WEIGHT PLA TE
CAP PLUG
3/4 X 11” SHAFT
3/8” HEX NUT
QTY
3 1 2 2 2 1 1 1 2 2 2 3 3 3 3 2 2 1 1 1 1 8 2 8 3 1 1 1
6 10 16
3 11
8
3
4 40 26 18 16 10 11
1
1
1
1
1
1
1
1 15
4
2
2
3
42
92
91
1/2 X 3” 87
30
78
18
93
78
3/8 X 2” 84
91
LOW HT.
95
90 1/2 X 3-1/2”
91
84 3/8 X 2”
43
91
92
94
92
91
42
45
91
3/8 X 2” 84
2
65
FIGURE 1
STEP 1
• Insert two 1/2" FLANGE BEARINGS (78) into the SWIVEL PULLEY BRACKET (30) as in FIGURE 1.
• Assemble the SWIVEL PULLEY BRACKET (30) to the PRESS BASE (18) using one 1/2 X 3-1/2" BOLT (90) and one 1/2” LOW
HEIGHT LOCK NUT (95). (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE
SWIVEL BRACKET TO ROT A TE FREELY .)
SECURELY assemble one 3-1/2” PULLEY (42) to the SWIVEL PULLEY BRACKET (30) using one 3/8 X 2" BOLT (84), two 3/
8” WASHERS (91), and one 3/8” LOCK NUT (92). See FIGURE 1.
SECURELY assemble one 3-1/2" PULLEY (42) to the rear horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOL T (84),
one 2-3/8" CABLE RETAINING CLIP (45), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: 2-3/8” CABLE RETAINING CLIP (45) should face as shown in FIGURE 1.)
SECURELY assemble one 4-1/2" PULLEY (43) to the lower horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: Make sure there is no contact
between the two pulleys.)
• Attach two 5-1/2 X 2-1/2" NON SKID STRIPS (65) to the LOW ROW/CALF RAISE (2) approximately where shown in FIGURE 1.
SECURELY assemble the LOW ROW/CALF RAISE (2) to the PRESS BASE (18) using two 1/2 X 3" BOLTS (87), two 1/2" WASHERS (93), and one 1/2" LOCK NUT (94).
4
94
4
93
87 1/2 X 3”
1
FIGURE 2
STEP 2
LOOSELY assemble the REAR UPRIGHT (4) to the BASE (1) using two 1/2 X 3” BOLTS (87), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94) as shown in FIGURE 2.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
5
6
43
91
92
91
92
1
84 3/8 X 2”
44
91
43
FIGURE 3
STEP 3
SECURELY assemble three 4-1/2” PULLEYS (43) to the upper flats on the BASE (1) using three 3/8 X 2” BOLTS (84), six 3/8”
WASHERS (91), three 2-7/8” L-BRACKETS (44), and three 3/8” LOCK NUTS (92). See FIGURE 3.
SECURELY assemble one 4-1/2” PULLEY (43) to the lower flat on the BASE (1) using one 3/8 X 2” BOLT (84), two 3/8”
WASHERS (91), and one 3/8” LOCK NUT (92). See FIGURE 3.
6
8
25
1/2 X 4” 88
94
1
FIGURE 4
STEP 4
LOOSELY assemble the FRONT (25) & MIDDLE UPRIGHTS (8) to the BASE (1) using four 1/2 X 4” BOLTS (88) and four 1/2” LOCK NUTS (94) as shown in FIGURE 4.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
93
88 1/2 X 4”
18
94
1
FIGURE 5
STEP 5
LOOSELY assemble the PRESS BASE (18) to the BASE (1) using two 1/2 X 4” BOL TS (88), two 1/2” WASHERS (93), and two
1/2” LOCK NUTS (94). See FIGURE 5.
4
94
93
1/2 X 3” 87
8
18
1
FIGURE 6
STEP 6
LOOSELY assemble the PRESS BASE (18) to the REAR (4) & MIDDLE UPRIGHTS (8) using two 1/2 X 3” BOLTS (87), two
1/2” WASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 6.
8
92
49
17
49
85 3/8 X 2-3/4”
43
FIGURE 7
STEP 7
LOOSELY assemble one 4-1/2” PULLEY (43) to the TOP BOOM (17) using one 3/8 X 2-3/4” BOLT (85), two 3/8” FLANGE
SPACERS (49), and one 3/8” LOCK NUT (92). See FIGURE 7.
92
91
17
91
86 3/8 X 2-1/4”
42
FIGURE 8
STEP 8
LOOSELY assemble one 3-1/2” PULLEY (42) to the TOP BOOM (17) using one 3/8 X 2-1/4” BOLT (86), two 3/8” WASHERS
(91), and one 3/8” LOCK NUT (92). See FIGURE 8.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
9
6
49
85 3/8 X 2-3/4”
3/8 X 2-3/4” 85
17
49
92
49
92
42
49
42
FIGURE 9
STEP 9
LOOSELY assemble two 3-1/2” PULLEYS (42) to the TOP BOOM (17) using two 3/8 X 2-3/4” BOLTS (85), four 3/8” FLANGE
SPACERS (49), and two 3/8” LOCK NUTS (92). See FIGURE 9.
STEP 10
• Insert two WEIGHT PLATE BUSHINGS (79) into the
“PARABODY” side of each of the fifteen WEIGHT PLATES (105) as shown in FIGURE 10.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
79
105
FIGURE 10
345
10
6
91
83 3/8 X 1-1/4”
105
106
36
72
73
75
104
1
70
71
34
106
FIGURE 11
STEP 11
SECURELY assemble the SELECTOR SHAFT (73) to the HEAD PLATE (72) using one 3/8 X 1-1/4” BOLT (83) and one 3/8” WASHER (91).
• Insert two GUIDE RODS (36) into the BASE (1) as shown on FIGURE 11. (NOTE: Lubricate GUIDE RODS (36) with
silicon or teflon spray available at most hardware stores.)
• Slide two 1-1/4 SQ. X 4-7/8” TUBES (34), two 3/4” WASHERS (71), and two WEIGHT STACK CUSHIONS (70) - IN THAT ORDER - down over the GUIDE RODS (36).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (105) down over the GUIDE RODS (36) on to the WEIGHT STACK CUSHIONS (70). Make sure that the keyholes of the WEIGHT PLATES (105) are all facing the right way.
• Slide the head plate assembly down over the GUIDE RODS (36) onto the weight stack.
• Insert four CAP PLUGS (106) into the top and bottom ends of the GUIDE RODS (36) as shown in FIGURE 11.
• Attach the WEIGHT STACK LABELS (104) to the weight stack. Also insert the WEIGHT STACK PIN (75) into the first WEIGHT PLATE (105) of the weight stack.
11
85 3/8 X 2-3/4”
85 3/8 X 2-3/4”
92
92
17
25
8
FIGURE 12
STEP 12
LOOSELY assemble the TOP BOOM (17) to the top of the MIDDLE (8) & FRONT UPRIGHT (25) using four 3/8 X 2-3/4” BOLTS (85) and four 3/8” LOCK NUTS (92). See FIGURE 12.
12
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