ParaBody 425101 User Manual

425101 HOME GYM

ASSEMBLY INSTRUCTIONS

TItANK YOU

FORPURCHASING THE 4~5T01 HOME G~t. PLEASE SAVE TI-IESE ASSEMBLY INSTRUCTIONS

FOR YOUR PERSONAL REFERENCE, AND ADDITIONAL SERVICE INFORmaTION.

***IMPORTANT***

’

THE #2~10! HO:~,~E GY,~ MUST BE ASSEMBLED ON A FLAT, LEVEL SURFACE TO ASSURE ITS PROPER.
FUNCTION.

PARABODY INC. STRONGLY RECOMMENDS THAT THIS PRODUCT BE ASSEMBLED BY TWO PERSONS TO
AVOID POSSIBLE INJURY.

KEEP ALL FRAME CONNECTIONS LOOSE, UNTIL INSTRUCTED IN THE ASSEMBLY STEP SEQLrENCES TO

SECURELY TIGHTEN. "

IF YOU EXPERIENCE ANY PROBLEM WITH THE ASSEMBLY OF THIS PRODUCT, PLEASE CONTACT YOUR
DEAL~ OR YOUR PARABODY CUSTOMER SERVICE REPRESENTATIVE AT: 1-800-328-97.I4

TOOLS REQUIRED: RATCHET, 3/4 SOCKET or WRENCH, 9/16 SOCKET or WR£.NCH, 7/’.16 SOCKET or
WRENCH, ADJUSTABLE WRENCH: PHILLIPS SCREWDRIVEl~ 5/32 ALLEN WRENCH, 7/32 ALLEN WRENCH,

LEVEL, and RUBBEt¢. MALLET or HAMMER-

07P...~96

1

! ! ! A TTENTtON ! ! !

........ _U_NL ES_S__Q£HE~ ~ L L

_C_Q_NNE TI, N,

WAS

BOLT

L ’N, I, T F__._O_N_~

LOCKNUT

NOTE: - BOLT LENGTH I$ MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOI.,T. - ....

[

BOLT LENGTH RULER:

BOLT LENGTH ~

425101 HOME GYM ASSEMBLY PARTS LIST (LEVEL 1)

SORT AND CODq~"r ALL PARTS BEFORE BEGIIN-NING ASSEMBLY

HARDWARE:

ITEM

1.

2.

4.

6.

7.
g.

9.

. 10.

11.

12.

13.

14.

15.

16.

17.
I8.

19. I X I IN. CAP.R/AGE GUIDE ...............................................................................................................................

NAME/DESCRIPTION

I/2 X 4 IN. BOLT ...................................................................................

1/2 X 3-I/2 IN.BOLT .

I~ X 3 IN. BOLT ........................................................................ .: .......................................................................

.3/8 X 4-t/2 IN. THREADED SHAFT ..........................

¯ 3/8 X 2-.3/4 IN. BOLT ...........................................................................................................................................

.3/8 X 2-I/2 IN/BOLT .............................................................................................................................

.3/8 X 2 IN. BOLT .................................................................................................................................................

1/2 IN. WASHER ................................................................................................................................................

.3/8 IN. WASHER, ........................................... ... ....................

I/2 IN. LOCK WASHER

1/2 IN. LOCKNUT .............................................................................................................................................

1/2 IN. LOW ~IEIGHT ~-~,~. r~u ¯ .....................................................................................................................

.3/8 IN. LOCK NUT ...............................................................................................................................................

318 IN. NUT .............................................................................................

.3/8 IN. FLANGE SPACER ...................................................................................

I/2 IN. FLANGE BEAKING

2-318 IN. CABLE IL~TAINING CLIP .................

5-I/2 X 2-I/2 IN. NON SKID STR/P ..................................................................................................................

’

-- .......................................................................................

; ...............................................................................................

; .............................................................

’

-. ..............................................

QTY

.. 2

: .............

l

2

1

l

1

9

1
I

4

3

2.

6
5

". ’.LDMENTS/PARTS:

ITEM NAME/DESCRIPTION

BASE..I .............................................................................

PRESS BASE ...................................................................

SWIVEL PULLEY BRACKET .........

4.

5.

6.

7.

1.

3.

LOW ROW/CALF RAISE ...............................................

PRESS LEVER .................................................................

¯

PRESS SUPPORT TUBE .................................................

3-1,~ X 1 IN. PULLEY .................

Insert two (2) 1/2 IN. FLANGE BEARINGS into the SWIVEL PULLEY BRACKET as shown on drawing.

Assemble the SWIVEL PULLEY BRACKET to the PRESS BASE as shown on drawing, using ore: (I) I~ X 4 IN. BOLT,

two(2) I/2 IN. WASHERS, and one (I) I/2 IN. LOCKNUT. frIGHTEN THE CONNECTION ENOUGH

.REMOVE THE PLAY, YET-ALLOWING THE SWIVEL BRACKET.TO ROTATE.FREELY~
SECURELY assemble one (1) 3-1/2 X 1 IN. PULLEY to the SWIVEL PULLEY BRACKET as shown on drawing, using

one (1) 3/8 X 2 IN. BOLT, two (2) 3/8 IN. WASHERS, and one (1) 3/8 IN. LOCK NUT.
SECURELY assemble one (I) 3-I/2 X I IN. PULLEY to the rear vertic.al flat ofthe PRESS BASE as shown on drawing,

:isi~g-e,ae..(-1-)-3Cg-X-2-2 t:N~-BOL-T-,-on~ (!) 2,.2#.g.IN,-~ABLE-R,E-T~I~I~one (!) 3/~ _.rN..W.A£HER,-.and-.one (!)

IN. LOCK NUT.

(6539S01)., ..................................................................

(6538601) ...............................

~ .............: .............

: .................................

:(6539101) ....................................................................

(6539301) ....................................................................

(~$39001) .....................................................................

QTY

~ ....................................

"’~’~ 03

(6~..9) .....................................................................

(3116201) ....................................................................

1

1
1

1
!

7

...

SECURELY assemble one (I) 3-I/2 X I IN. PULLEY to the PRESS LEVER as shown on drawha~;, using one (I) 318
3/4 IN. BOLT, two (2) 3/8 IN. FLANGE SPACERS, and one (1)3/8 IN. LOCK

07D/2/96

,Attach two (2) 1 X I IN. CARRIAGE GuIDEs to the underside of the PRESS LEVER,as shown in (DETAIL

Q

I1.

12.

13.

14.

insert two (2) I~ IN. FLANGE BEAR$NGS into the PRESS LEVER as shown on drawing.

Assemble the PRESS LEVER to the PRESS BASE as shown on drawing, using one (1) 1:2_ X 3-1/’2- IN. BOLT, two (2)
IN. WASHERS, and one (I) I~ IN. LOCK NUT. frIGHTEN THE CONNECTION ENOUGH TO REMOVE THE

PLAY, YET ALLOWING THE PRESS LEVER TO ROTATE FILEELY)

Insert two (2) 1/2, IN. FLANGE BEARINGS into the PRESS SUPPORT TUBE as shown on drawin!~.

Assemble the PRESS SUPPORT TUBE to the PRESS BASE as shown on drawing, using one (1) I/2 X 3-I/2 IN. BOLT,
two (.2) 1/2 IN, WASHERS, and one (I) I/2 IN. LOCK NUT. frIGHTEN THE CONNEC’rlON EI~IOUGH
REblOVE THE PLAY, YET ALLOWING THE PRESS SUPPORT TUBE TO ROTATE FREELY)

A~’tach two (2) :5-.I/2 X 2-1/2..IN. NON SKID,STRIPS to the.LOW ROW/CALF RAISE approximately where-shown
drawing.

SECURELY assemble the LOW Row/CALF RAISE to the PRESS BASE using two ~) b2 X 3 lq,l. BOLTS, three

I/2 IN. WASHERS, and one (I) 1/2 IN. LOW HEIGHT LOCK NUT.

SECURELY assemble one (I) 3-1~ X 1 IN, PULLE~’~ re tbe..r-gnt flat of the BASE as shown on &awing, using one (1)
3/g X 2 IN. BOLT, one (1) CABLE RETAINING CLIP, one (1) 31g IN. WASHER, and one (I) 3/1| IN. LOCK

SECURELY assemble two (2) 3,1/2 X I IN. PULLEYS to the middle fiat of the BASE as shown in ,~ETAIL B), using
one (I) 3/8 X 4-1~ IN. THREADED STUD, two (2) CABLE RETAINING CLIPS, and two (2) 3/8.2~.

o

15.

I--IAR~WARE:

ITEM

1.

2.

3.

4.

5.

6.

7,

g.

9.

I0.

I1.

12.

13.

SECURELY assemble one (1) 3-1/2 X 1 IN. PULLEYS to the rear flat of the BASE as shown on dr~twing, using one (1)
3/8 X 2-I~ IN. BOLT, one (1) 2-3/8 IN. CABLE RETAINING CLIP, one (1) 3/8 IN. WASHER, and one (1) 3/8 [N. ,~U77..

NA.ME/DESCRIPTION QTY

3/$ X 2 IN. BOLT ................................................................................................ : ............................: ....................

~/8 X ~-~/4 IN. BOLT ..........................................................................................................................................

3/8 X 3 IN. BOLT .....................................................................

I/2 X 3-1/4 IN. BOLT ............................................................................................................................................

3/8 IN. WASHER ...............................................................................................................................................

1~ IN. WASHER ...................................................................................................................................................

3/8 IN. LOCK.NUT

I/2 IN. LOCK N, UT .................................................................................................................................................

318 IN. SPKINGPIN A:SSEMBL~/" .......................................................................................................................

9/16 MUSHKOQM CAP .......................................................................................................................................

THUMBSCREW ...................................................................................................................................................

3/8 IN. FLANGE SPACER .....................................................................................................................................

2-7I$ IN. CABLE RETAINING CLIP .....................................................................................................................

THIS CONCLUDES THE ASSEMBLY OF (LEVEL 1)

425101 HOME GYM ASSEMBLY PARTS LIST (LEVEL 2)

COUNT A1.L PARTS BEFORE BEGINNING ASSEMBLY

~ ..........................................................................

" 11

I

2

$

4

19

8

4

1

2

1
.29

I

WELDMENT$/PARTS: ""

,.:~EM NAM.E/DESCRIPTION

",~..

2.

3. FR.ONT UPRIGHT ..........................................................

REAR UPRIGHT ............................................................

MIDDLE UPRIGHT .......................................................

(6538501) .................................................................... I

(6~30303) ....................................................................

(6540001) .....................................................................

QTY"

I

~:’ ROLLE~. PAD SHAFT ..............................

-5..

~. 3-l/2 X ! iN. PULLEY ....................................................

?. .......

ROLLER PAD .................................................................

4-I~ X I IN. PULLEY ...................................................

LOOSELY assemble the FRONT and MIDDLE UPRIGHTS to the BASE as shown on drawing, using four (4) 31g X 2 IN.
BOLTS¯ eight (8) 3/8 IN. WASHERS, and four (4) 3/8 IN. LOCK NUTS.

LOOSELY assembl~ the REAR UPRIGHT to the BASE as shown on drawing, using two (2) I~ 3.1/4 IN. BOLTS, four
(4) l~ I"N. WASHER.S, and two (2) I/2. IN. LOCK NUTS.

LOOSELY assemble th~ PRESS BASE to the REAR AND MIDDLE’UPRIGHTS, using four (4) ~/g X 3 IN. BOL’I~,

.eight (g) 3/8 IN. WASHEP,.S, and four .(4) 3/g IN. LOCK NUTS.

i~OOSELY.assemblethePRESS :BASE:tothe BASE as shown on drawing, using two (2) IP- X 3-I/4 IN..BOLTS¯ four (4)

I/2. rN. WASHERS, and two (2) l~ IN. LOCK NUTS.

SECURELY assemble one (I) 3-I/2 X 1 IN. PULLEY to the FRONT UPRIGHT as shown on drawing, using one (I)

X 2-314 IN. BOLT, two (2) 31g IN. FLANGE SPACERS, and one (I) 31.g IN. LOCK NUT, .........

SECURELY assemble one (I) 31g X 2-3/4 IN. BOLT, two (2) 318 IN. WASHERS, and one (I) 318 IN.. LOCK NUT
FRONT UPRIGHT in the hole above the pullsy assembled in STEP 4.

i ....................(6435301) ....................................................................

(6194601) ....................................................................

(3116201) .....................................................................

(311610~) ...... ..............................................................

l

2

!
1

.SECURELY assemble one (I) 318 IN. SPRING PIN ASSEMBLY to the SPRING PIN HOUSING, of’the FRONT

UPRIGHT as shown in (DETAIL A). (Ill IMPORTANT !!! TIGHTEN THE NUT OF THE SPR]ING
ASSEMBLY SECURELY)

A~tach one (I) THUMBSCREW to the FRONT UPRIGHT as.shown on drawing.

o

10.

Assemble two (2) ROLLER PADS to the FRONT UPRIGHT as shown on drawing, using one (I) ROLLER
SHAFT, and two (2) 9/I 6 M’USHROOM CAPS.

SECURELY assemble one (I) 4-I/2 X I IN. PULLEY to the HORIZONTAL FLAT o’f the PRESS BASE using one (1)

.~/$ X 2 IN. BOLT, one (I) 2-7/8 IN. CABLE RETAINING CLIP, one (1) 3/8 IN. WASHER, and one (1) .3/~ IN.

NUT.

THIS CONCLUDES THE ASSElVIBLY OF (LEVEL 2)

425101 HOME GYM ASSEMBLY PARTS LIST (LEVEL

COL".’NT ALL PARTS BEFORE BEGIN’NING ASSEMBLY

.H,~RDWARE:

ITEM

2.

.% .~/I~ X 2-2/4 IN. BOLT .............................................................................................................................................

~. 3/~ X 3 IN. BOLT

~. T~ ~’X’~"-~.’BOLT, ...................................................................................................................................................

( I~ X 3-114 BOLT ...................................................................................................................................................

6~, ’

7. I/2 IN. WASHER ....................................................................................................................................................

8. 3/~ IN. WASHER

9.

NAME/DESCRIPTION

~/8 X l-1/2 IN. BOLT ...........................................................................................................................................I.

.~/~ X 2-I/4 IN. BOLT ...........................................

314 IN. WASHER ....................................................................................................................................................

3/8 IN. LOCK WAS~ER

’ .................................................................................................

... ....................................................6

QTY"

1

5

"

~0.

1I.

12.
I3.

16.

17.

18.

19.

20.

21.

2.3.

I~ IN. LOCK WASHER .......................................................................................................................................

.3/8 IN. LOCK NUT .............................................................................................................................................

I~ IN. LOW HEIGHT LOCK NUT ......................................................................................................................

WEIGHT STACK SELECTOR PiN" ....................................................................................................................

GUIDE ROD PIN ................................................................................................................................................

j. ...................................................

.3/8 IN. FLANGE SPACER .....................................................................

, .......

WEIGHT PLATE BUSHING .........................................................................: ..................................................

WEIGHT STACK CUSHION ...............................................................................................................................

9/I 6 MUSHROOM CAP., ...............................................: .................................................... ................................

I~ IN. FLANGE BEARING ................; ...................................................................................................; .............

.3/8 IN. SPRING PIN ASSEMBLY .........................................................................................................................

I’-I/4 IN. SQ. RUBBER BUMPER ...............................................: .........................................................................

PARAGLIDB STRIP .....................................................: ...............~. ......................................................................

PLASTIC .WASHER ...............................................................................................................................................

I

g

2

I

2
6

.30

2
4
2

I
I

16

2

WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION

QTY

I. .TOP BOOM ..............................................

2. GUIDE ROD ...................................................................(6~.3401) ....................................................................

3.

. .w~!~H’r ST,ACK SPACER ...........................................

4. WEIGHt" PLATE ............................................................

5.

WEIGHT STACK SFL~.FT ............... ; ..............................

"’9

(6375903) ...................................................................

(6,14501) .................................

~ ................................

(6,66001) ....................................................................

2

"~

15

I

6. HEAD PLATE .......... ~’ ...........................................(622300I) ...................................

7.

WEIGHT STACK LABELS ........................................... (6189501) ..................................................... ; ..............

l

8. 3-I~ X I IN. PULLEY ................................................... (3116201) .................................................................... .3

9.

4-I~ X 1 IN. PULLEY .. .................................................. (3116102) ....................................... ~ ............................

l

10. PAD, 13-1/2, X 10-1/2. ...................................................... (6457301) .......... : ..........................................................1

I 1. ROLLER PAD .................................................................. (6194601) .....................................................................

)"

"

ROLLER PAD SHAFT ....................................................(6.485301) .....................................................................2

ADJUSTABLE ROLLER PAD SLEEVE ........................ (6.16702) .....................................................................I

I-~. PEC SEAT ..................... , ..................................................(6539901) .....................................................................

13. LEG CURL/EXTENSION ............................................... (6540101): .......... : .........................................................

4

I

I

[, :-..’THE INSTRUCTIONS F O R" (LEI/T, L i’~)’.’AR.E’.-~ BE:IJSED WlTH.THE. (ZF, I/ ~’r..~..DRA .W .L~. .G ) ~~

I. LOOSELY Itssemble three (.3) 3-1/2, X I IN. PULLEYS, one (1) 4-I/2, X 1 IN. PULLEY to the inside ofthe TOP

as shown in (DETAIL A), using three (.3) 3/8 X 2-3/4 IN. BOLTS, one (1) 318 X 2-II4 IN. BOLT, six (6) 3/8 IN.

SPACERS, two (2) 318 IN. WASHERS, and four (4) 3/8 IN. LOCK NIYI’S.

2. _.LOOSELY resemble the TOP BOOM to the top ofthe REAR. MIDDLE, and FRONT UPRIGHTS as shown on oh-awing,
using.four (~) 3/8 X 3 IN. BOLTS, two (2) I~ X 3 IN. BOLTS, eigh.t (8) 3/8 IN. WASHERS, three (3) I/’2. IN.

one (I) I/2 IN. LOCK WASHER, four (4) 3/8 IN. LOCK NUTS, and one (I) I~ IN. LOW HEIGHT ]LOCK

3.

Insert the GUIDE RODS into the BASE as shown on drawing. (NOTE: LUBRICATE GUIDE RODS WITH

¯ SILICON OR TEFLON SPRAY THAT’ISAVAILABLE .ATIMOST HARDWARE STORES)

NOTE: THETWO (2) WEIGHT STACK SPACERS, AND THE TWO (2) 3/4 IN. WASHERS IN STEP 5 ARE TO BE

WHEN ASSEMBLING A 150 LB. STACK. IF ASSEMBLING A 200 LB. STACK AT THIS TIME PLEASE
DISCARD THESE ITEMS.

6. Slide t~o (2) WEIGHT STACK SPACERS, two 3/4 IN. WASHERS, and two (2) WEIGHT STACK CUSHIONS

...........(-’RADIUS EDGE FACING UP)

~ :’E: THE WEIGHT STACK SHAFF hN STEP 6 IS TO BE USED WHEN ASSEMBLING A I50 LB. STACK. IF

......"ASSEMBLING A 200 LB. STACK AT THIS TIME PLEASE DISCARD THIS ITEM AND REPLACE WITH THE

WEIGHT STACK SHAFT USED IN THE (50 LB. ADD-ON KIT 359101).

07/2.2/96

SECURELY assemble the WEIGHT sTACK SHAFT to the HEAD PLATE as shown on drawing, using one (I) 3/2 X

1~ IN. BOLT, one (1) 3/8 IN. LOCK WASHER, and one (I) 3/8 IN. WASHER.

Snap two (2) W3~IGHT PLATE BUSHINGS each, into fiReen (}5) WEICHT PLATES shown in (DETAIL B).(IF
ASSEMBLING A 200 LB. STACK AT THIS TIME, SNAP TWO (2) WEIGHT PLATE BUSHINGS EACH INTO

THE RE.~tAINING FIVE (S) WEIGHT PLATES)

USING EXTRE~TE CARE slide all fifteen (or twenty) WEIGHT PLATES down over the CUIDIE RODS onto the

WEIGHT STACK CUSHIONS as shown on drawing. (MAKE SURE THAT THE KEY HOLES OF THE WEIGHT

PLATES ARE ALL FACING THE SAME WAY)
Slide t~e HEAD PLATE ASSEMBLY down over the GUIDE RODS onto the WEIGHT STACK as shown on drawing.

Swing th~ GUIDE RODS under the TOP BOOM as shown on drawing, and hold in place with two (2) GUIDE ROD PINS.

¯

Auach the-WEIGHT STACK-LABELS to the ..W.EIGHTSTACK:as shown on.drawing. Also .insertthe WEIGHT STACK
SELECTOR PIN into the first WEIGHT PLATTE of the WEIGHT STACK.

II.

12.

13.

15.

16.

SECURELY Assemble one (I) ~/8 IN. SPRING PIN ASSEMBLY to the SPRING PIN HOUSING, of the LEG
CURL/~XTENSION ARM as shown in (DETAIL C). (Ill IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING

PIN ASSEMBLYSECUREL@.

Attach eight (8) PAKAGLIDE STRIPS to the AD.IUSTABLE ROLLER PAD SLEEVE as shown in (DETAIL D),

.using the. following steps:

¯

Thoroughly clean all surfaces where the PARAGLIDE STR/PS are robe attached.

~

.Remove the PAKAGLIDE STRIPS from the paper backing and firmly apply them to all showa surfaces.

Remove the 2 IN. SQ. END CAP from the bottom of the LEG CURL EXTENSION AR~,I, pull back the SPRING PIN, and
Insert the ADJUSTABLE ROLLER PAD SLEEVE as shown in (DETAIL E). Release the SPKI’NG, PIN into one of the

adjustment holes, and reinsert the 2 IN. SQ, END CAP.

Assemble the two (2) ROLLER PADS to the LEG CURL EXTENSION ARM as shown on drawing using one (I)
ROLLER PAD SHAFT, two (2) PLASTIC WASHERS, and two (2) 9/I 6 MUSHROOM CAPS. (MAKE SURE

THE ROLLER PAD SHAFT IS INSERTED THROUGH LARGE HOLE ON THE ADJUSTABLE ROLLER PAD
SLEEVE)

¯ Assemble the LEG CURI./EXTENSION ARM to the FRONT UPRIGHT using the following s~eps:

¯ ". Insert twO (2) 1/2 IN. FLANGE BEARINGS to the FRONT UPRIGHT as shown n drawing..

¯

Assemble the LEG CURL/EXTENSION ARM to the FRONT UPRIGHT as shoum on drawing, using one (I) I/2
X 3-I14 IN. BOLT, two (2) I/2 TN. 3k’ASHERS, and one (1) I}2 IN. LOW I-I~IGI-IT LOCK NUT. (TIGHTEN

CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE LEG CURL/EXTENSiON
ARM TO ROTATE FREELY)

¯ * Attach one (1) 1-1/4 IN. SO..RUBBER BUMPER to the FRON’r UPRIGHT whcr~ the LEG CURL/EXTENSION

ARM makes contact. (SEE DRAWING).

17.

__I_3.: ....... .A.~.n.~c/~ht (8) PAP,.AGLIDE STR.IPS to the FRONT UPRIGHT as shown in (DETAIL F), and usilng the directions

’, ......

Pre-.assemble thePEC SEAT, using the following step’s:

¯

:SECURELY ~assemble one of.the BACK/SEAT .PADS to the PEG.SEAT as shown on drawing, using two (2) 318

3 IN. BOLTS, two (2) 3/8I"N. LOCK WASHERS, and two (2) 3/8 IN. WASHERS.
Assemble two (2) ROLLER PADS to thePEG SEAT as shown on drawing, using one (I) ROLLER PAD SHAFT,

and two (2) 9/I 6 MUSHROOM CAPS.

followed ~n step I2. "
Pull back the SPRING PIN on the FRONT UPRIGHT and insert the PEG SEAT down to desired height. Release the

SPRING PIN and allow it. to engage into the adjustment.holes. Use the THUMB SCREW ~o tighten the PEG SEAT in
place.

THIS CONCLUDES TIIE ASSEMBLY OF (ZEFEL

425101 HOME GYM ASSEMBLY PARTS LIST

COUNT ALL PARTS BEFORE BEGINNI!NG ASSEMBLY

HARDWARE:
ITEM .NAME/DESCRIPTION QTY

7.
$.

9.
I0.

11.

12.

13.

14.

¯ 318 X’3 IN..BOLT .........................

I/2 X 3-’I/2 IN~ ’BOLT ................................................................................................................... ~ ......................1

1/2 X 4 IN. BOLT ................................................................ ~: .................................". ......................~ ....., ..............1

318 IN. WASHER ......................................... ~...~. ...................................................................................................2

1/2 IN. WASHER .....................................................................

3/8 IN. LOCK WASHER ..................................................................

1/2_ IN. LOCKNUT

CONTROL LEVER
3/4 IN. FLANGE BEARING

I/2 IN. FLANGE BEARING ................................................................................................ ................................

3/8 l’N. JOINT CONNECTOR CAP ............................................................

#8 INT. TOOTH LOCK WASHER ....................................................................................................................

8-32 X 3/16 IN. SCREW

E-KING ...........................................................................................................

5/16 X 3/8 IN. SET SCREW ................................................................................................................................

PARAGLIDE STRIP ............. ~ ................................, .............................................................................................

4 IN. VINYL SLEEVE .........................................................................................................................................

ADHESIVE CLIP ................................ ’ ...............

~ .....................................................

" "

’

’

~ .................................................................................................

:. .........................~. ......................................

; ............................................................................4

2 ...................................................................2

" ,

: ........................................................2

"

,1

: 2

2

2
2

4

2
2

8

1
1

WELDMENTS/PARTS:
ITEM

I. PRESS ARM ...................................................................

2. RECEIVING TUBE ........................................................

3. PRESS ADJUSTMENT TUBE .......................................

"4. I0-I/4 IN. AXLE ...............................................~ ......~ ......(62{]~-601);: ....................." .....................................

5.

I.

2. SECURELY assemble the PUSH/PULL CABLE to the CONTROL LEVER as shown in (DETAIL A), using one (1)

NAME/DESCRIPTION QTY

(6538401) ...................................................

(6539201) .................................................................... 1

(6534602) ....................................................................

PAD, IS-ira. X 10-1/2 ........

Inse~t the PUSH/PULL CABLE through the bottom .oftheRRESS ARM up to the CONTROL LEV~-’R as shown in

.(DETAIL A), and hold in pla~e with one (1)E-RING.

IN. JOINT CONNECTOR CAP, one (I) #8 INT. TOOTH LOCK WASHER, and one (1) 8-32 X 3/16 IN. SCREW.
Slide one (I) IN. VI NYL SLEEVE over th e CONTROL LEVER. Then SECURELY assemble th e CONTROL LEVER to

the_TA.R.at~.tha/~ EfiSARM..~s~ho.wm_ia.(DETAIL_K)Ja~u~omwd,/l/iS_ lh[,JD[hEL~OBlq!CZD~’,..CKP.~n~..CD,.~-.I’ST ........

TOOTH LOCK WASHER, and one (I) 8-32 X 3/16 IN. SCREW.’

Attach four (4) PAPA.GLIDE STRIPS inside the end of the RECEIVING TUBE, and four (4) PAPA.GLIDE STRIPS
ou~ide the end of the PRESS ADJUSTMENT TUBE as shown in (DETAIL B), using the followin@ steps:

¯

Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.

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(6457301) .....................................................................

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07P_2~6

’ ~* Remove the PAPA.GLIDE ST/UPS from the paper backing and firmly apply them tO all shown surfaces.

,Carefully slide the PRESS ADJUSTMENT TUBE into the RECEIVING TUBE. (MAKE SURE"],’HE SPRING PIN

BARREL ON THE RECEIVING TUBE IS ON THE SAME SIDE AS THE HOLES IN THE PF~SS ADJUSTM~IlNT
TUBE)

Insert two (2) 1/2- IN. FLANGE BEARINGS into the PRESS LEVER as shown on drawing.

Assemble the PRESS ADJUSTMENT TUBE to the PRESS LEVER as shown on drawing, using one (1) 1/2 X
BOLT, two (2) 1/2 IN. WASHERS, and one (1) I/2 IN. LOCK NUT. (TIGHTEN THE CONNEL-i’ION ENOUGH

TO .REMOVE THE PLAY, YET ALLOWING THE RECEIVING TUBE TO ROTATE FREELY)
Insert two (2) .3/4 IN. FLANGE BEAP,.INGS into the PRESS ARM ~s shown on the drawing.

¯ ’. Hold the PRESS ARM between the. REAR and ~MIDDLE UPRIGHTS as shown in on drawing, and’sIide the I0-I/4 IN.

AXLEthrough the MIDDLE UPRIGHT,th~ PRESS.A~RM,:and.througfi the COLLAR on.the REAR UPRIGHT. To
SECURE the AXLE in place, insert two (2) 3116 X 3/8 IN. SET SCREWS, into the COLLARS on the UPRIGHTS and

tighten it down onto the AXLE. (SEE DETAIL C)

10.
I1.

12.

Insert two (2) I~ IN. FLANGE BEARINGS into the RECEIVING TUBE as shown on drawing.
Assemble the RECEIVING TUBE to the PRESS ARM as shown on drawing, ~tsing one (1) I/2 X 3.-I/2 IN. BOLT, two

1/2 IN. WASHER.S, and one (I) 1;2 IN. LOCK NUT. (TIGHTEN THE CONNECTION ENOUGIt TO REMOVE

PLAY,.YET ALLOWING THE PRESS ARM TO ROTATE FREELY)
Assemble the PUSH/PULL CABLE to the SPRING PIN HOUSING and to the L-BRACKET on fl~e RECEIVING

TUBE as shown in (DETAIL D), using the f’ollowing steps:

¯

¯

¯

¯

¯

¯ Use the extra thread on the end of.the CABLE’to adjust out slack, ( !!! DO NOT ADJUST OUT TO FAR 1!!

¯

"SECURELY tighten all loose frame cormectiot~s made to this point. (!!! IMPORTANT !!! TO ASSUR~ PROPER "
.:~FUNCTION OF THE 425, THE LOOSE FRAME CONNECTIONS MUST BE TIGHTENED IN THE FOLLOWING

ORDER) Tighten the:
¯ REAR UPRIGHT to the BASE and to the TOP BOOM.
¯ PRESS BASE to the REAR and MIDDLE UPRIGHTS.

¯ PRESS BASE to the BASE.

.= MIDDLE UPRIGHTto the BASE’and to the .TOPBOOM.

¯ FRONT. UPRIGHT to the.BASE.

Thread the first I/4-2~i IN. NUT to the bottom of the threaded end of’the CABLE. Allow
other I/4-28 IN. NUT to hang loose on the exposed CABLE .until the SPRING PIN ASSEMBLY is attached.

Securely assemble the SPRING PIN ASSEMBLY to the SPRING PIN BARREL. (!:! IMPORTANT !!!
TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SECURELY)

Swing the PRESS ARM up until the SPRING PIN of’the PUSH/PULL CABLE engages in one of the
adjustment holes.

Thread the second I/4-25 IN. NUT onto the threaded end of the CABLE, and cinch the two (2) 114-2~ .IN.

around the fiat.

ALWAYS ALLOW SPRING PIN ASSEMBLY TO FULLY ENGAGE)
Attach one (1) ADHESIVE CLIP to the RECEIVING TUBE and snap the CABLE into it.

14.

NOTE: DO NOT TIGHTEN THE FRONT UPRIGHT TO THE TOP BOOM AT THIS TIME,

SECURELY assemble the other BACK/SEAT PAD to the FRONT UPRIGHT as shown on drawing, using two (2) 3/~
.3 IN. BOLTS, two (2) 3/8 IN. LOCK WASHERS, and two (2) 3/g IN. WASHERS.

THIS CONCLUDES THE ASSEMBLY OF (LEVEL 4)

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07/22/96