ParaBody 425 User Manual

Serious Steel
425 ~~9
~
HOME GYM
ASSEMBLY INSTRUCTIONS
PART #6658301 1
11/18/96
! ! ! ATTENTION ! ! !
CONNECTIONS WILL CONSIST OF ONE
(1) BOLT, TWO C) WASHERS.
(1) LOCKNUT.
BOLT
WASHER~
ONE
CKNUT
NOTE:
BOLT LENGTH RULER:
BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
1/2
I I I I
.... [//ii/i/I
1/2 ~ 1/2 I 1/2 [ 1/2 [ 1/2 [
KEY
PART # DESCRIPTION
1
6571603 PRESS BASEWHT
2
6530603 PRESS ARMWHT
3
6529303
4
6529003 CALF/LOW ROWWHT
5
6532303 TOP BOOMWHT
6
6275302 LATBARBLK
7
6531703 BASE WHT
8
6522903 PRESS SUPPORT TUBEWHT
9
6529702 ~PEC CAM BLK
10
6530203 PULLEY BRACKETWHT
11
6530303 MIDDLE UPRIGHTWHT
12
6534602 PRESSADJTUBEBLK
13
6522803 REAR UPRIGHTWHT
14
6528802 PRESS SEATADJ BLK
15
6529803 PRESS LEVERWHT
16
6501302
17
6531203 RECEIVING TUBEWHT
18
6527503 BEARING HOUSINGWHT
19
6532803
20
6~32903 PECARMRIGHTWHT
21
6527402 PECSEATBLK
22
6530003 FRONT UPRIGHTWHT
23
6528503
24
6216703 ITUBE 1-3/4 SQ 14GA X 5 BLK
25
6375903 TUBE 1.25SQ 11GAX4-7/8BLK
26
6013703 PLATE 1/4X2X5-1/4BLK
27
6523401 GUIDE ROD 3/40DX72-3/8
28
6352302 D-RINGBLK
29
6176201 ROLLERPAD 21DX40DX12
30
6194601
31
6654702
32
6654302
33
6697402 PAD STCH 15-1/2X 10-1/2BLK
34
6535501 WHEEL 3/8 ID X 3 OD
35
6485302
36
6658301 ASSYINST 425101
37
6570501 SHROUDASSY 425301
38
6646801 SHROUDASSY PARABODYLOGO
39
3108002 CUSHION WEIGHT STACK 3/41D
4O
3108901 WASHER PLASTIC20DX.7551D
41
3116001 BUMPER RUBBER 1-1/4SQ
42
3118401 CAP VINYL 7/161DX4
43
3118701 PULLEYDELRINX2
44
3201104 BOLT NYLON 3/8-16X2BLK
45
6140701 GLIDE 1 X 1
46
6145801 KNOB 3PRONG 3/8-16X3/4 6177001 STRIPNON-SKID 2-I/2X5-1/2
47 48
6271801 CORDELASTIC 3/16X72
49
6412001 SPRING PIN 3/SDIA
5O
6416601 GLIDE 1-1/2X3/4UHMWPEQTY8
51
6466901 SPRING PIN 1/2DIA
52
6484101 CAP MUSHROOM 9/160D 3103801
53 54
3105401 STARLOCK 3/4
55
3201501 SNAP OPEN SWIVEL
56
6075906 CHAIN 12 LINK
57
6166701 BRKT L2-7/8X 1 X 1
58
6214401 PIN WEIGHT STACK SELECTOR
PRESS BACK SUPPORTWHT
SWIVELPLLYBRKTBLK
PEC ARM LEFT WHT
LEG CURL/EXT WHT
ROLLER PAD 3/41DX40DX7 PADSTCH 12 X 9-1/2 T BLK
PADSTCH 33-1/2 X 9-1/2 BLK
TUBE 3/40D 14GAX 15-3/4BLK
LINK SNAP 5/16DIA
425 Parts List
I QTY KEY PART #
1 59 6218401 BRKT PULLEY3 1/2X I BLKZN 1 60 6321201 LEVER CONTROL 1 61 6427101 CLEVIS KEYHOLE
1
62
6533501 BRKT L2-3/8X 1 X 1
1
63 3102502
1
64 3102602
1
65 3102910
1
66 3102917
2
67 3102918 BOLT
1
68 3102943 BOLT HHG2
1
69 3102501 WASHER FLAT 3/81D
1
70 3102601 WASHER LOCK 3/81D
1
71 3102902 BOLT
1
72 3102903 BOLT HHG23/8-16X2-1/2
1
73 3102904
1
74 3102909 BOLT
1
75 3102922 BOLT
1
76 3102933 BOLT
1
77 3102941 BOLT
1
78 3202401 CAP SCREW BTN HEAD 3/8-16X 1
1
79 3102503 WASHER FLAT 3/41D
80
1 1
1
2 2
2
1
2
6
1 1
2 2
3
1 1 1
2
2
1 1
3
2 102 6202601 iSHAFT 3/4DIAX 10-1/4
4
2 2 105 6214501 WEIGHT PLATE
3 106 6375801 STRAP ABCRUNCH 5 107 6382301 PLATE BUSHING 1OCT
4 108’ 6389701 BAR LOW ROW CHROME
1 109
6 110 4 111 2 112 3 113
1 114
1 115
1
3102506 WASHER FLAT 1/41D
81 3102710 NUT HEX I/4-28
82 3106803 SETSCREW CPTS/16-18X3/8 83 3117901
84 3119101 CAP JOINT CONNECTOR 3/8 85 3119201 SCREW PHMS8-32X3/16 86 3119401 WASHER LOCK INT TOOTH. #8 87 6535301 CAP NUT 1/4DIASTUD 88 6535401 ADHESIVE CLIP
89 3102701
90 3102801 NUT
91 3102802 NUT
92 3102804 NUT NYLOCK 1/2-13 LOWHT 93 3104901 BEARINGFLG 3/41DX 1 OD
94 6019701 95 6020601 BEARING 96 6122704 SPACER3/81D XS/8ODX 1/4
97 6480301 SPACER FLANGE 3/81D XS/80D
98 6535001 SHAFT THREADED 3/8-16X4-1/2 99 3116101 PULLEY4-1/20DX3/81DX1
100
3116201 PULLEY3-1/20DX3/81DX 1
101 6189501 LABELWEIGHT STACK 1-25 103 6223001 HEAD PLATE 3/4
104 6266001 SHAFT SELECT 3/4DIA 15 HOLE
6409101 STRAP ANKLE STANDARD 6535601 CABLEASSY BE-BE 77-5/8
6535801 CABLEASSY T-NSSE66-1/4 6535901 CABLEASSY SB-NBSE 153
6536001 6569001 iCABLEASSY SB-L 103-1/4
6568901 CABLEASSY WS-T66
WASHER FLAT 1/21D WASHER LOCK 1/21D BOLT HHG21/2-13X3 BOLT HHG21/2-13X4
HHG2 1/2-13X3-1/4
HHG23/8-16X2-1/4
BOLT HHG23/8-16X3
HHG23/8-16X 1 HHG23/8-16X2-3/4 HHG23/8-16X2
HHG23/8-16X 1-1/2
RETAINING RING "E"
NUT HEX3/8-16
NYLOCK 1/2-13 NYLOCK3/8-16
BEARINGTHR3/41DX 1-3/40D
iCABLEASSY
DESCRIPTION
1/2-13X3-1/2
FLG 1/21DXS/80D
SB-NBSE92-3/8
QT~
1
1 ~ 3 ~ 7 ~
32~
2 4 2 5 6
57
9
3
1
18
1
10
7
1
8 2 3
4
2
1
2 2
2 2
1
3
12
32
3 6 2
14
2
10
1
2
16
1 1 1 1
15
1
3
1 1 1 1 1
1 1 1
4
425 Assembly Instructions
13/8 X
t/2" LD~/ HE’.[15HT NUT
Step 1
A. Insert two 1/2 IN. FLANGE BEARINGS (9.5) into the SWIVEL PULLEY BRACKET (16) os shown
drawing. Assemble the SWIVEL PULLEY BRACKET (16) to the PRESS BASE (1) as shown on drowing, using
B.
1/2 X 4 IN. BOLT (66), two 1/2 IN. WASHERS (63), and one 1/2 IN. LOCK NUT (90). (TIGHTEN
CONNECTION ENOUGH TO REMO~E THE PLAY, YET ALLOWING THE SWIVEL BRACKET TO ROTATE FREELY.)
C. SECURELY essemble one 3-1/2 X 1 IN. PULLEY (100) to the SWIVEL PULLEY BRACKET (16) as shown
on drawing, using one 3/8 X 2 IN. BOLT (76), two 3/8 IN. WASHERS (69), and one 3/8 IN. NUT (91).
D. SECURELY essemble one 3-1/2 X 1 IN. PULLEY (100) to the rear vertical fiat of the PRESS
BASE (1) as shown on drawing, using one 3/8 X 2 IN. BOLT (76), one 2-3/8 IN. CABLE RETAINING CLIP (62), one .3/8 IN. WASHER (69), .and one 3/8 IN. LOCK NUT (91).
E. Attach two 5-1/2 X 2-1/2 IN. NON SKID STRIPS (47) fo the LOW ROW/CALF RAISE
approximately where shown on drawing. SECURELY assemble the LOW ROW/CALF RAISE (4) |o the PRESS BASE (1 using two 1/2.
F.
X :5 IN. BOLTS (65), one 1/2 IN. LOCK WASHER (64), three 1/2 IN. WASHERS (65),
1/2 IN. LOW HEIGHT LOCK NUT (92).
2 I I I , ] , I , ] I I I L I ,,I1 l I I I
5 6
i i I I I I
end one
318 X 2-3/4"~
112 X 3-t12"
1 /
I /
I /
I
//
/
/
/
/ //
/
/
/
3/8 X 2"
S|ep 2
A. SECURELY assemble one 3-1/2 X 1 IN. PULLEY (100) to the PRESS LEVER (15) as shown
drawing, using one 5/8 X 2-5/4 IN. BOLT (75), fwo 5/8 IN. FLANGE SPACERS (97), and one 5/8 LOCK NUT (91).
B. SECURELY assemble one 4-1/2 X 1 IN. PULLEY (99) fo the HORIZONTAL FLAT of ~he
PRESS BASE (1) using one 5/8 X 2 IN. BOLT (76), one 2-7/8 IN. CABLE RETAINING CLIP (57), one 5/8 IN. WASHER (69), and one 5/B IN. LOCK NUT (91).
C. Aflach two 1 X 1 IN. GUIDES (45) to fhe UNDERSIDE of fhe PRESS LEVER (15), as shown. D. Inserf two 1/2 IN. FLANGE BEARINGS (95) into fhe PRESS LEVER (15) as shown on drawing.
E. Assemble the PRESS LEVER (15) to the PRESS BASE (1) us shown on drawing, using one 1/2
5-1/2 IN. BOLT (68), two 1/2 IN. WASHERS (65), and one 1/2 IN. LOCK NUT (90). (TIGHTEN CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE PRESS LEVER TO ROTATE FREELY.
F.
Inserf fwo 1/2 IN. FLANGE BEARINGS (95) in|o the PRESS SUPPORT TUBE (8) as shown.
G. Assemble the PRESS SUPPORT TUBE (8) fo the PRESS BASE (1) as shown on drawing, using
one 1/2 X 5-1//2 IN. BOLT (68), fwo 1/2 IN. WASHERS (65), and one 1/2 IN. LOCK NUT (90). (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE PRESS SUPPORT
TUBE TO ROTATE FREELY).
6
o
Step 3
A. SECURELY assemble one :5-1/2 × 1 IN. PULLEY (100) fo fhe fr’onf flat of -~he BASE (7) as shown
on drawing, using one 3/a × 2 IN. BOLT (76), one 2-3/a IN. CABLE RETAINING CLIP (162), one 5/8 IN. WASHER (69), and one 5/8 IN. LOCK NUT (91).
SECURELY assemble two 5-1/2 X 1 IN. PULLEYS (100) fo the middle flat of the BASE (7) using
B.
one :5/8 X 4-1/2 IN. THREADED STUD (9B), two 2-:5/8 IN. CABLE RETAINING CLIPS (62), two 5/8 IN. HEX NUTS (89). DO NOT USE LOCK NUTS.
SECURELY assemble one 3-I/2 X 1 IN. PULLEY (100) to the rear flat of the BASE (7) using
C.
5/B X 2-1/2 IN. BOLT (72), one 2-3/8 IN. CABLE RETAINING CLIP (62), one 3/B IN. WASHER (69), and_one 3/8 IN. HEX NUT (89). DO NOT USE A LOCK NUT.
LOOSELY assemble the REAR UPRIGHT (13) to the BASE (7) as shown on drawing, using
D.
1/2 X :5-1/4 IN. BOLTS (67), four 1/2 IN. WASHERS (63), and two 1/2 IN. LOCK NUTS (90).
1/2
I
1
’I
1/2
I I
4
I I ! II ~ I ~
7
I i i I L! I
I
5
’i
6
* ALL CONNECTIONS USE 5/8 × 5 IN. BOLTS
Sfep 4
LOOSELY assemble fhe FRONT (22)and MIDDLE UPRIGHTS (11) fo fhe BASE (7) using
5/8 X 5 IN. BOLTS (75), eight 5/8 IN. WASHERS (69), c~nd four 5/8 IN. LOCK NUTS (91).
3/8 X 3",
Step 5
A. LOOSELY assemble fhe PRESS BASE (1) to the REAR (15) AND MIDDLE UPRIOHTS (11),using
four 5/8 X 5 IN. BOLTS (75), eight 5/B IN. WASHERS (69), and four 5/8 IN. LOCK NLTS (91).
LOOSELY assemble fhe PRESS BASE (1) to the BASE (7) using two 1/2 X 5-1/4 IN. BOLTS (67),
B.
four 1/2 IN. WASHERS (65), ~nd two 1/2 IN. LOCK NUTS (90).
3
9
4
5
6
Step 6
LOOSELY assemble one 3-1/2 X 1 IN. PULLEY (100), and one 4-1/2 X 1 IN. PULLEY (99) to
inside of fhe TOP BOOM (5), using one 5/8 X 2-3/4 IN. BOLT (75), one 3/8 X 2-1/4 IN. BOLT (71), fwo ,5/8 IN. FLANGE SPACERS (97), fwo 3/8 IN. WASHERS (69), and fwo 3/8 IN. LOCK NUTS (91).
3/8 X 2-314"
Step 7
LOOSELY assemble two 3-1,/2 X 1 IN. PULLEYS (100) to the inside of the TOP BOOM (5), using
two 3/8 X 2-3/4 IN. BOLT (75), four. 3/8 IN. FLANGE SPACERS (97), and two 3/8 IN. LOCK NUTS (91).
10
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