ParaBody 400102 User Manual

Page 1
400102 HOME GYM
ASSEMBLY INSTRUCTIONS
1Part # 6873301 Revision: 8/30/00
Page 2
IMPORTANT NOTES
WELCOME TO THE WORLD OF Serious steel!
Please note:
* Thank you for purchasing the Parabody 400102 Home Gym. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. If unsure of proper use of equipment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
T ools Required for Assembly
* Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
BOLT LENGTH
2
345
2
6
Page 3
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
PART #
6874903 6683302 6682803 6832203 6686802 6679503 6678603 6683103 6680402 6682103 6682503 6681303 6680202 6874502 6874603 6680903 6680803 6681902 6532903 6532803 6530203 6594702 6624402 6529702 6275302 6654302 6597402 6681502 6690901 6125102 6194601 6176201 6523401 6375902 3102909 3102924 3102933 3102922 3102904 3102905 3102906 3102910 3102943 3102917 3102937 3102901 3102949 3102802 3102801 3102804 3102501
DESCRIPTION
FRAME SUPPOR T
WOLFF SLEEVE
WEIGHT ST ACK BASE
LEG CURL/EXTENSION
PULLEY BRACKET
ADJUSTMENT SLIDE
TOP BOOM
PRESS ARM
PRESS ARM LEVER
BASE
FRONT UPRIGHT
LEVER STOP
RECEIVING TUBE
BACK P AD SUPPORT
LEG SUPPORT
REAR UPRIGHT
BEARING HOUSING
PLA TE, 1/4 X 2 X 16-1/2”
PEC ARM RIGHT
PEC ARM LEFT
CENTER PULLEY BRACKET
FLOA TING PULLEY
SWIVEL PULLEY BRACKET
PEC CAM
LA T BAR
33-1/2 X 9-1/2” BACK SEA T PAD
15-1/2 X 10-1/2” PEC SEA T PAD
15-3/4 X 15-1/2” LEG SEA T P AD
3/4 DIA X 11” SHAFT
3/4 OD X 16” TUBE
4 X 7” ROLLER P AD
PEC DEC ROLLER P AD 3/4 X 72-3/8” GUIDE ROD WEIGHT ST ACK SP ACER
3/8 X 1” BOL T
3/8 X 1-3/4” BOL T
3/8 X 2” BOL T
3/8 X 2-3/4” BOL T
3/8 X 3” BOL T
3/8 X 3-3/4" BOL T
3/8 X 4" BOL T 1/2 X 3" BOL T
1/2 X 3-1/2" BOL T
1/2 X 4" BOL T 1/2 X 4-1/2" BOL T 3/8 X 1-1/4” BOL T 1/2 X 5-1/2” BOL T
3/8” LOCK NUT 1/2” LOCK NUT
1/2” LOW HT . NYLOCK NUT
3/8” W ASHER
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 2 3 8 2 2 2 4 8 4
10
6 2 4
10
3 2 2 1
2 29 10
8 30
KEY
3
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
100
PART #
3102502 3102503 3109602 6686301 6075906 6214401 6533501
6321201 3119201 3226301 3117901 3114407 3118401 3106803 6480301 6020601 6019701 3104901 6416601 6412001 3103801 3105401 6214501 6692601 6405201 6236701 6406401 3116201 6266001 6714601 6375801 6389701 6409101 3116001 6270501 6140701 3108002 3117401 6873801 6687201 6687001 6535601 6189501 6145801 6382301 6866601 6866801 6122702 6427101
DESCRIPTION
1/2” W ASHER 3/4” W ASHER
P AL NUT
1/2” DIA U-PIN
CHAIN
WEIGHT ST ACK PIN
CABLE RET AINING CLIP
CONTROL LEVER
8-32 X 3/16” SCREW
3/8” JOINT CONNECTOR CAP
E-RING
#10 FLA T WASHER
4” VINYL CAP
5/16” SET SCREW
3/8” FLANGE SP ACER 1/2” FLANGE BEARING 3/4” THRUST BEARING 3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PIN ASSEMBLY
5/16” DIA SNAP LINK
ST ARLOCK COLLAR
WEIGHT PLA TE 3 X 2” END CAP 2” SQ. END CAP
1-3/4” SQ END CAP
HINGE T AB
3-1/2” PULLEY
WEIGHT ST ACK SHAFT
HEAD PLA TE
STRAP AB CRUNCH
LOW ROW BAR
STRAP ANKLE
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
WEIGHT ST ACK CUSHION
CAP PLUG
227-5/8” LEG EXT. CABLE
72-1/4” AB CABLE
103-1/2” LAT CABLE 77-5/8” PEC DEC CABLE WEIGHT ST ACK LABELS
THUMBSCREW
WEIGHT PLA TE BUSHING 10CT
BOL T COVER CAP
BOL T COVER WASHER
3/8” X 1/2” SPACER
KEYHOLE CLEVIS
QTY
14
2 1 1 1 1 5 1 2 2 1 2 1 4
14
6 2 8 1 3
4 10 15
2
2
1
2 19
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
3
2
2
2
1
Page 4
49
16
69
52
1/2 X 3” 42
66
3/8 X 2-3/4” 38
79
48
66
10
90
FIGURE 1
STEP 1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49).
• Slide LEG EXT . CABLE ASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1.
• Securely assembe two 3-1/2" PULLEYS (79) into BASE (10) using two 3/8 X 2-3/4" BOL TS (38), four 3/8" FLANGE SP ACERS (66),
and two 3/8" LOCKNUTS (48). (NOTE: Make sure LEG EXT . CABLE ASSEMBL Y (90) is r outed under PULLEYS and BOL TS.)
• Slide LEG EXT . CABLE ASSEMBLY (90) through the opening in the end of the BASE (10) as shown in FIGURE 1.
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
4
Page 5
3/8 X 3-3/4” 40
51
12
79
58
48
51
50 1/2” LOW HEIGHT
49
3
1/2 1/2 1/2 1/2
0
52
23
42 1/2 X 3”
1
86
2
34
FIGURE 2
STEP 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are to be used for cable adjustment.
• Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49).
• Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
5
Page 6
29
3/8 X 3-3/4” 40
49
16
51
9
79
48
51
58
42 1/2 X 3”
52
10
86
3
FIGURE 3
STEP 3
• Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
• Securely assembe one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8" WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
13
70
FIGURE 4
6
Page 7
STEP 5
• Insert two 1/2" FLANGE BEARINGS (67) into RECEIVING TUBE (13).
• Attach RECEIVING TUBE (13) to PRESS ARM LEVER (9) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the RECEIVING TUBE (13) to rotate freely.)
6
• Insert the ADJUSTMENT TUBE (6) into the RECEIVING TUBE (13) as shown in FIGURE 5.
16
29
9
1/2 X 3-1/2” 43
FIGURE 5
67
13
67
50
1/2”
LOW
HEIGHT
8
FIGURE 6
STEP 6
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6.
• Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8).
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
Page 8
8
43 1/2 X 3-1/2”
6
50
1/2” LOW
HEIGHT
STEP 7
• Attach ADJUSTMENT SLIDE (6) to PRESS ARM (8) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely
tighten, then back nut off 1/4 turn to allow the PRESS ARM (8) to rotate freely.)
FIGURE 7
STEP 8
• Insert the PUSH/PULL CABLE through the bottom of the PRESS ARM (8) up to the CONTROL LEVER (59) and hold in place with one E-RING (62) as shown in FIGURE 8.
• Securely assemble the PUSH/PULL CABLE to the CONTROL LEVER (59) using one 3/8 IN. JOINT CONNECTOR CAP (61), one #10 FLAT WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
• Slide one 4” VINYL SLEEVE (64) over the CONTROL LEVER (59). Then SECURELY assemble the CONTROL LEVER (59) to the TAB on the PRESS ARM (8) using one 3/8” JOINT CONNECTOR CAP (61), one #10 FLAT WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
60
8
64
63
59
61
62
TAB
FIGURE 8
PUSH/PULL
CABLE
8
Page 9
DETAIL 9
8
PUSH/PULL
CABLE
13
1/4” NUTS
DO NOT OVERTIGHTEN!
13
FIGURE 9
STEP 9
Assemble the PUSH/PULL CABLE from the PRESS ARM (8) to the SPRING PIN HOUSING and to the L-BRACKET on the RECEIVING TUBE (13) as shown on FIGURE 9 and DETAIL 9 using the following steps:
· Thread the first 1/4-28 IN. NUT to the bottom of the threaded end of the CABLE. Allow the other 1/4-28 IN. NUT to hang loose on the exposed CABLE until the SPRING PIN ASSEMBLY is attached.
· Securely assemble the SPRING PIN ASSEMBLY to the SPRING PIN BARREL. (!!! IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SE­CURELY)
· Swing the PRESS ARM (8) up until the SPRING PIN of the PUSH/PULL CABLE engages in one of the adjustment holes.
· Thread the second 1/4-28 IN. NUT onto the threaded end of the CABLE, and cinch the two 1/4-28 IN. NUTS around the flat.
· Use the extra thread on the end of the CABLE to adjust out slack. ( !!! DO NOT ADJUST OUT TO FAR !!! AL-
WAYS ALLOW SPRING PIN ASSEMBLY TO FULLY ENGAGE)
STEP 10
SPRING PIN ASSEMBLY
76
75
DETAIL 9
8
65
9
65
• Securely tighten two 5/32” SET SCREWS (65) and insert two 3 X 2” END CAPS (75) into the open ends of PRESS ARM (8) as shown in FIGURE 10.
• Securely tighten two 5/32" SET SCREWS (65) and insert two 2” SQ. END CAPS (76) into the open ends of PRESS ARM LEVER (9) as shown in FIGURE 10.
• Securely tighten one 3/8 X 1” BOLT (35), one 3/8” WASHER (51), and one 3/8” LOCKNUT (48) to the bottom of AD­JUSTMENT SLIDE (6) as shown in FIGURE 10.
• Insert one 1-3/4” SQ. END CAP (77) into the end of AD­JUSTMENT SLIDE (6) as shown in FIGURE 10.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
48
51
3/8 X 1” 35
77
FIGURE 10
345
9
6
6
Page 10
STEP 11
• Securely assemble the PEC SEAT PAD (27) to the FRONT UPRIGHT (11) as shown, using two 3/8 X 4” BOLTS (41), and two 3/8” WASH­ERS (51) as shown in FIGURE 11.
• Assemble two ROLLER PADS (31) to the FRONT UPRIGHT (1 1) using
one 16” TUBE (30), and two ST ARLOCK COLLARS (73) as shown in FIGURE 11.
3/8 X 4” 41
51
11
30
27
73
31
FIGURE 12
FIGURE 11
• All WASHERS & LOCKNUTS are 3/8” WASHERS (51) & 3/8” LOCKNUTS (48).
11
41 3/8 X 4”
1
10
3/8 X 3” 39
STEP 12
• Loosely attach FRONT UPRIGHT (11) to the BASE (10) using two 3/8 X 3” BOLTS (39), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
• Loosely attach FRAME SUPPORT (1) to the BASE (10) using one 3/8 X 3” BOLT (39), two 3/8” WASHERS (51), and one 3/8” LOCKNUT (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
• Loosely attach FRAME SUPPORT (1) to the FRONT UPRIGHT (11) using two 3/8 X 4” BOLTS (41), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48) as shown in FIGURE 12.
10
Page 11
• All FLANGE SPACERS & LOCKNUTS are 3/8” FLANGE SPACERS (66) & 3/8” LOCKNUTS (48).
79
7
66
48
38 3/8 X 2-3/4”
92
FIGURE 13
STEP 13
• Route the threaded end of LAT CABLE (92) through the TOP BOOM (7) as shown in FIGURE 13.
Loosely assemble four 3-1/2” PULLEYS (79) to the slots in TOP BOOM (7) using four 3/8 X 2-3/4” BOLTS (38), eight 3/8” FLANGE SPACERS (66), and four 3/8” LOCKNUTS (48) as shown in FIGURE 13. (NOTE: Make sure the cable is routed
under all the pulleys.)
STEP 14
• Snap two WEIGHT PLATE BUSHINGS (96) each, into the “ top” side of fifteen WEIGHT PLATES (74) as shown in FIGURE 14.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
FIGURE 14
345
11
96
74
6
Page 12
STEP 15
• Securely assemble the WEIGHT STACK SHAFT (80) to the HEAD PLA TE (81) using one 3/8 X 1-1/ 4” BOL T (46) and one 3/8” WASHER (51).
89
• Insert two GUIDE RODS (33) into the WEIGHT STACK BASE (3) as shown on FIGURE 15.
(NOTE: Lubricate GUIDE RODS (33) with silicon or teflon spray available at most hard­ware stores.)
• Slide two WEIGHT STACK SPACERS (34), two 3/4” WASHERS (53), and two WEIGHT STACK CUSHIONS (88) - IN THAT ORDER - down over the GUIDE RODS (33).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (74) down over the GUIDE RODS (33) on to the WEIGHT STACK CUSH­IONS (88). Make sure that the keyholes of the WEIGHT PLATES (74) are all facing the right way.
• Slide the head plate assembly down over the GUIDE RODS (33) onto the weight stack.
• Insert two CAP PLUGS (89) into the top ends of the GUIDE RODS (33).
• Attach the WEIGHT STACK LABELS (94) to the weight stack. Also insert the WEIGHT STACK PIN (57) into the first WEIGHT PLATE (74) of the weight stack.
33
81
51
3/8 X 1-1/4” 46
80
74
57
88
53
34
3
FIGURE 15
16
33
44 1/2 X 4”
52
49
7
Route LAT
CABLE over bolts
48
51
51
39 3/8 X 3”
11
FIGURE 16
12
STEP 16
• Swing the GUIDE RODS (33) under the TOP BOOM (7) as shown on FIGURE 16.
• Loosely assemble the TOP BOOM (7) to the REAR UPRIGHT (16) using two 1/2 X 4” BOLTS (44), two 1/2” WASHERS (52), and one 1/2” LOCKNUT (49).
• Loosely assemble the TOP BOOM (7) to the FRONT UPRIGHT (11) using two 3/8 X 3”
92
BOLTS (39), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). Make sure LAT CABLE (92) is routed OVER top of bolts.
Page 13
TIGHTEN
16
7
TIGHTEN
11
TIGHTEN
FIGURE 17
STEP 17
Securely tighten all loose frame connections made to this point. Tighten the:
• REAR UPRIGHT (16) to the BASE (10).
• FRONT UPRIGHT (11) to the BASE (10).
• TOP BOOM (7) to the REAR UPRIGHT (16).
• and the TOP BOOM (7) to the FRONT UPRIGHT (11).
1/2 1/2 1/2 1/2
0
1
1
10
2
34
13
Page 14
37 3/8 X 2”
51
21
51
58
79
FIGURE 18
48
STEP 18
Loosely assemble two 3-1/2” PULLEYS (79) and two 2-3/8” CABLE RETAINING CLIPS (58) to the CENTER PULLEY
BRACKET (21) using two 3/8 X 2” BOLTS (37), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). See FIGURE 18.
(NOTE: This connection will be tightened after the cable has been routed.)
87
17
49
52
21
11
52
45 1/2 X 4-1/2”
FIGURE 19
STEP 19
• Securely assemble the BEARING HOUSING (17) and the CENTER PULLEY BRACKEY (21) to the FRONT UPRIGHT (11) as
shown in FIGURE 19, using two 1/2 X 4-1/2” BOLTS (45), four 1/2” WASHERS (52), and two 1/2” LOCKNUTS (49). (NOTE:
The conntector plates on the BEARING HOUSING (17) and the CENTER PULLEY BRACKET (21) have slotted holes. Shift the BEARING HOUSING (17) down as far as possible and the CENTER PULLEY BRACKET (21) up as far as possible before tightening.)
• Attach two 1” X 1” GLIDES (87) to plate on the BEARING HOUSING (17) as shown.
14
Page 15
71
19
STEP 20
• Assemble two 3/4” THRUST WASHERS (68) and two PEC CAMS (24) to the LEFT (20) & RIGHT (19) PEC ARMS, as shown on FIGURE 20.
• Insert four 3/4” FLANGE BEARINGS (69) into the bushings of the BEARING HOUSING (17).
20
24
68
• Insert the LEFT (20) & RIGHT (19) PEC ARMS through the 3/4” FLANGE BEARINGS (69) in the BEARING HOUSING (17) on their respective side as shown, and secure them in place with two 3/4” STARLOCK COLLARS (73).
32
• Slide two PEC DEC ROLLER PADS (32) onto the LEFT (20) & RIGHT (19) PEC ARMS until the ROLLER PAD (32) is flush with the bottom of the pec arms.
69
(NOTE: If a lubricant is required coat the inside of the
ROLLER PAD (32) with rubbing alcohol or water. Also, rotating the pad while pushing up will help ease assembly.)
• Securely assemble two 3/8” SPRING PIN ASSEMBLIES (71) to the spring pin barrels of the PEC ARMS (19 & 20).
FIGURE 20
0
17
69
73
1/2 1/2 1/2 1/2 1/2 1/2
1
2
345
15
6
Page 16
1
55
2
95
FIGURE 21
STEP 21
• Slide the 1/2” DIA U-PIN (55) through the bushing in the WOLFF SLEEVE (2) then force 1/2” P AL NUT (54) over end of 1/2” DIA U-PIN (55).
• Slide the WOLFF SLEEVE (2) over the FRAME SUPPOR T (1). (NOTE: Make sure the spring pin barrel is facing as shown in FIGURE
21.)
• Securely assemb1e one 3/8” SPRING PIN ASSEMBLY (71) and one THUMBSCREW (95) to the WOLFF SLEEVE (2).
1
1/2” LOW
50
HEIGHT
71
54
50
1/2” LOW HEIGHT
18
47 1/2 X 5-1/2”
10
1/2 X 3” 42
49
15
52
42 1/2 X 3”
FIGURE 22
STEP 22
• Securely fasten the LEG SUPPORT (15) to the BASE (10) using two 1/2 X 3” BOLTS (42), two 1/2” WASHERS (52) and two 1/2”
LOCKNUTS (49).
• Securely attach FRAME SUPPORT (1) to the LEG SUPPORT (15) using one 1/2” X 3” BOL T (42) and one 1/2” LOW HEIGHT LOCKNUT
(50) as shown in FIGURE 22.
• Attach two 2 X 16-1/2” PLATES (18) to the FRAME SUPPORT (1) using one 1/2 X 5-1/2” BOLT (47), and one 1/2” LOW HEIGHT
LOCKNUT (50) as shown on FIGURE 22. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the 2 X 16-1/2” PLATES (18) to rotate freely .)
16
Page 17
TIGHTEN
47 1/2 X 5-1/2”
TIGHTEN
14
50 1/2” LOW HT .
85
50 1/2” LOW HT .
18
1
2
43 1/2 X 3-1/2”
10
78
FIGURE 23
STEP 23
• Attach WOLFF SLEEVE (2) to the BACK PAD SUPPORT (14) using one 1/2 X 3-1/2” BOLT (43) and one 1/2” LOW HEIGHT
LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the BACK PAD SUPPORT (14) to rotate freely.) See FIGURE 23.
• Attach both 2 X 16-1/2” PLATES (18) to the bushing on the BACK PAD SUPPOR T (14) using one 1/2 X 5-1/2” BOL T (47) and one 1/2”
LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the 2 X 16-1/2” PLA TES (18) to rotate freely .) See FIGURE 23.
• Slide one HINGE TAB (78) on each side of shaft on WOLFF SLEEVE (2). See FIGURE 23.
• Stick one 1-1/4” RUBBER BUMPER (85) on the BACK PAD SUPPORT (14) approximately 1/2” from the end of BACK PAD
SUPPORT (14).
• At this time, SECURELY tighten the FRAME SUPPOR T (1) to the BASE (10) and the FRONT UPRIGHT (1 1).
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
6
17
Page 18
26
28
14
78
51
3/8 X 2-3/4” 38
51
35 3/8 X 1”
FIGURE 24
STEP 24
• Securely attach BACK SEAT PAD (26) to BACK PAD SUPPORT (14) using two 3/8 X 2-3/4” (38) and two 3/8” WASHERS (51).
• Securely attach LEG SEAT PAD (28) to HINGE TABS (78) using two 3/8 X 1” (35) and two 3/8” WASHERS (51) as shown in
FIGURE 24.
STEP 25
Assemble the LEG CURL/EXTENSION (4) to the LEG SUPPORT (15) using the following steps:
• Assemble one 3-1/2” PULLEY(79) to the LEG
FIGURE 25
97
98
50
1/2” LOW
HEIGHT
67
98
97
79 48
58
99
SUPPORT (15) using one 3/8 X 3” BOL T (39), two 3/8 X 1/2” SP ACERS (99), one CABLE RET AINING CLIP (58) and one 3/8” LOCK NUT (48). (NOTE: Make sure LEG EXT.
CABLE (90) is running under the PULLEY .)
• Insert two 1/2” FLANGE BEARINGS (67) into the LEG CURL/EXTENSION (4).
• Assemble the LEG CURL/EXTENSION (4) to the BENCH FRAME (15) using one 1/2 X 3” (42), two BOL T COVER CAPS (97), two BOL T COVER WASHERS (98) and one 1/2” LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the LEG CURL/EXTENSION (4) to rotate freely .)
99
42 1/2 X 3”
39 3/8 X 3”
• Assemble the ball end of the LEG EXT.
100
90
35 3/8 X 1”
18
4
48
CABLE (90) to the KEYHOLE CLEVIS (100) as shown in FIGURE 25.
SECURE the KEYHOLE CLEVIS (100) to the
tab on the LEG CURL/EXTENSION (4) using one 3/8 X 1” BOL T (35) and one 3/8” LOCK NUT (48) as shown in FIGURE 25. (NOTE:
Do not overtighten! Keyhole clevis should rotate freely .)
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1
4
30
31
0
73
STEP 26
• Assemble four ROLLER PADS (31) to the LEG CURL/EXTENSION (4) as shown on FIGURE 26 using two 16” TUBES (30) and four ST ARLOCK COLLARS (73).
• Assemble two ROLLER P AD (31) to the tubes on FRAME SUPPOR T (1) using two ST ARLOCK COLLARS (73) as shown in FIGURE 26..
STEP 27
• Assemble one 3-1/2” PULLEY (79) to the FLOATING PULLEY BRACKET (22) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCKNUT (48) as shown in FIGURE 27.
36 3/8 X 1-3/4”
22
48
79
1/2 1/2 1/2 1/2
1
2
34
FIGURE 26
FIGURE 27
19
Page 20
CABLE GUIDE
90LEG EXT. CABLE
227-5/8”
91AB CABLE
73”
92LAT CABLE
103-1/2”
93PEC DEC CABLE
77-5/8”
20
Page 21
80
22
92
FIGURE 28
STEP 28
• Loop LAT CABLE (92) around pulley in FLOATING PULLEY BRACKET (22) as shown in FIGURE 27.
• Screw the threaded end of LA T CABLE (92) into the end of the WEIGHT ST ACK SHAFT (80) until the FLOA TING PULLEY BRACKET (22) firmly contacts the end cap on the TOP BOOM (7) and the CABLE (92) slightly pulls on the HEAD PLA TE (81). Tighten the jam nut securely. See FIGURE 28.
STEP 29
• Assemble one 3-1/2” PULLEY (79) to the other FLOATING PULLEY BRACKET (22) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCK­NUT (48) as shown in FIGURE 29.
3/8 X 1-3/4” 36
• Attach two 1” X 1” GLIDES (87) to the bottom of the second FLOAT­ING PULLEY BRACKET (22) as shown.
87
22
48
79
FIGURE 29
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
21
6
Page 22
STEP 30
• Loop LEG EXT. CABLE (90), previously installed in BASE (10), around pulley in lower FLOATING PULLEY BRACKET (22) as shown in FIGURE 30.
22
90
48
79
90
FIGURE 30
22
36 3/8 X 1-3/4”
FIGURE 31
STEP 31
• Assemble one 3-1/2” PULLEY (79) around the LEG EXT. CABLE (90) and to the upper FLOATING PULLEY BRACKET (22) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCKNUT (48) as shown in FIGURE 31.
22
Page 23
90
9
12
FIGURE 32
STEP 32
• Route ball end of LEG EXT. CABLE (90) under pulley and cable retaining clip on LEVER STOP (12) as shown in FIGURE 32.
(NOTE: The bolt holding pulley and cable retaining clip may need to be loosened to align cable retaining clip with cable.)
• Route ball end of LEG EXT. CABLE (90) under pulley and cable retaining clip on PRESS ARM LEVER (9). (NOTE: The bolt holding pulley and cable retaining clip may need to be loosened to align cable retaining clip with cable.)
STEP 33
• After routing ball end of LEG EXT. CABLE (90) through SWIVEL PULLEY BRACKET (23), attach two 3-1/2” PULLEYS (79) using two 3/8” X 2” BOLTS (37) and two 3/8” LOCK­NUTS (48). See FIGURE 33.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
3/8 X 2” 37
FIGURE 33
345
23
79
48
90
6
23
Page 24
79
48
93
36 3/8 X 1-3/4”
5
FIGURE 34
STEP 34
• Assemble one 3-1/2” PULLEY (79) around the PEC DEC CABLE (93) and to the PULLEY BRACKET (5) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCKNUT (48) as shown in FIGURE 34.
21
93
24
FIGURE 35
STEP 35
• Slide the ends of the PEC DEC CABLE (93) into the bushings on the PEC CAMS (24) as shown on FIGURE 35.
• Lay the PEC DEC CABLE (93) over the pulleys and under the cable retaining clips in the CENTER PULLEY BRACKET (21) as shown in FIGURE 35. (NOTE: The bolt holding pulley and cable retaining clips may need to be loosened to align cable
retaining clips with cable.)
24
Page 25
FIGURE 36
48
11
91
51
SEE DETAIL 36
79
66
3/8 X 2-3/4” 38
DETAIL 36
STEP 36
• Securely assemble the ball end of the AB CABLE (91) and one 3-1/2” PULLEY (79) to the FRONT UPRIGHT (11) using two 3/8 X 2-3/4” BOLTS (38), two 3/8” FLANGE SPACERS (66), two 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). (NOTE:
The AB CABLE (91) should be routed underneath the retaing bolt as shown in DETAIL 36.)
FIGURE 37
91
79
22
3/8 X 1-3/4” 36
STEP 37
• Route threaded end of AB CABLE (91) around 3-1/2” PULLEY (79) while assembling one 3-1/2” PULLEY (79) to the lower FLOA TING PULLEY BRACKET (22) using one 3/8 X 1-3/4” BOL T (36) and one 3/8” LOCK­NUT (48) as shown in FIGURE 37.
48
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
25
6
Page 26
93
STEP 38
• Screw the threaded end of AB CABLE (91) ap­proximately 3/4” into the end of the PULLEY BRACKET (5) and tighten jam nut securely as shown in FIGURE 38.
IMPORTANT! Make sure the cables are running
in the grooves of all pulleys.
5
91
FIGURE 39
92
81
74
57
12
FIGURE
38
CABLE ADJUSTMENT
For maximum performance, the HEAD PLA TE should should just barely sit on the top WEIGHT PLA TE and the UPPER FLOA TING PULLEY BRACKET should firmly contact the PLA TE on the TOP BOOM, and the LOWER FLOATING PULLEY BRACKET should firmly contact the BASE.
• The following adjustments can be made to adjust the cable tension:
• If upon completion of assembly, the HEAD
PLATE (81) does not sit on top of the first WEIGHT PLATE (74), push the HEAD PLATE (81) down, insert the WEIGHT STACK PIN (57) and perform several repetitions at the press sta­tion. This will relax the cable system and prevent the HEAD PLATE (81) from lifting up.
• If after completing previous step, the HEAD
PLATE (81) still does not sit on top of the first WEIGHT PLATE (74) or if there is excess slack in the cable system, adjust the threaded end of the LAT CABLE (92) accordingly and retighten the jam nut.
26
• If there is excess slack in the LEG CABLE, move
the PULLEY attached to the LEVER STOP (12) down one hole.
• If there is excess slack in the AB or PEC DEC
cable system, adjust the threaded end of the AB CABLE (91) accordingly and retighten the jam nut.
IMPORTANT! Retighten both jam nuts when
adjustment is completed.
Page 27
UPPER FLOA TING PULLEY BRACKET
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
LOWER FLOA TING
PULLEY BRACKET
FIGURE 40
STEP 40:
• Adjustments can be made in the above locations to set the correct amount of tension in the cables.
• For maximum performance, the HEAD PLA TE should should just barely sit on the top WEIGHT PLA TE and the UPPER FLOATING PULLEY BRACKET should firmly contact the end cap in the TOP BOOM, and the LOWER FLOATING PULLEY BRACKET should firmly contact the BASE.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
27
6
Page 28
25
72
72
82
56
72
83
FIGURE 41
STEP 41
• Attach the LAT BAR (25) to the ball end of cable using one 5/16” SNAP LINK (72).
• Attach the AB CRUNCH STRAP (82) to the ball end of cable using one 5/16” SNAP LINK (72).
• Attach the LOW ROW BAR to the ball end of cable using two 5/16” SNAP LINKS (72) and one CHAIN (56).
Thank you for purchasing the Parabody 400102 Home Gym. If unsure of proper use of equipment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
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