ParaBody 400101 User Manual

400101 HOME GYM
ASSEMBLY INSTRUCTIONS
1Part # 6693401 Revision: 09/9/98
IMPORTANT NOTES
WELCOME TO THE WORLD OF Serious steel!
Please note:
* Thank you for purchasing the Parabody 400101 Home Gym. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 328-9714.
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. If unsure of proper use of equipment, call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
5. Consult your physician before beginning any exercise program.
T ools Required for Assembly
* Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5/32” Allen wrench * Adjustable wrench * T ape measure
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOL T LENGTH RULER:
1/2 1/2 1/2 1/2 1/2 1/2
0
1
BOLT LENGTH
2
345
2
6
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
PART #
6746903 6683302 6682803 6679903 6686802 6679503 6678603 6683103 6680402 6682103 6682503 6681303 6680202 6683802 6746803 6680903 6680803 6681902 6532903 6532803 6530203 6594702 6624402 6529702 6275302 6654302 6597402 6681502 6690901 6125102 6194601 6176201 6523401 6375902 3102909 3102924 3102933 3102922 3102904 3102905 3102906 3102910 3102943 3102917 3102937 3102901 6382301 3102802
DESCRIPTION
FRAME SUPPORT
WOLFF SLEEVE
WEIGHT ST ACK BASE
LEG CURL/EXTENSION
PULLEY BRACKET
ADJUSTMENT SLIDE
TOP BOOM
PRESS ARM
PRESS ARM LEVER
BASE
FRONT UPRIGHT
LEVER STOP
RECEIVING TUBE
BACK P AD SUPPOR T
BENCH FRAME REAR UPRIGHT
BEARING HOUSING
PLATE, 1/4 X 2 X 16-1/2”
PEC ARM RIGHT
PEC ARM LEFT
CENTER PULLEY BRACKET
FLOA TING PULLEY
SWIVEL PULLEY BRACKET
PEC CAM
LA T BAR
33-1/2 X 9-1/2” BACK SEAT PAD
15-1/2 X 10-1/2” PEC SEAT PAD
15-3/4 X 15-1/2” LEG SEAT PAD
3/4 DIA X 1 1” SHAFT
3/4 OD X 16” TUBE
4 X 7” ROLLER PAD
PEC DEC ROLLER P AD
3/4 X 72-3/8” GUIDE ROD
WEIGHT ST ACK SP ACER
3/8 X 1” BOLT
3/8 X 1-3/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
3/8 X 3-3/4" BOLT
3/8 X 4" BOL T 1/2 X 3" BOL T
1/2 X 3-1/2" BOLT
1/2 X 4" BOL T 1/2 X 4-1/2" BOLT 3/8 X 1-1/4” BOLT
WEIGHT PLA TE BUSHING 10CT
3/8” NYLOCK NUT
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 2 4 8 2 2 2 4 5 4
11
5 2 4 8 5 2 3 1 3
29
KEY
3
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
PART #
3102801 3102804 3102501 3102502 3102503 3109602 6686301 6075906 6214401 6533501 6321201 3119201 3119101 3117901 3119401 3118401 3106803 6480301 6020601 6019701 3104901 6416601 6412001 3103801 3105401 6214501 6692601 6405201 6236701 6406401 3116201 6266001 6714601 6375801 6389701 6409101 3116001 6270501 6140701 3108002 3117401 6687101 6687201 6687001 6535601 6189501 6145801
DESCRIPTION
1/2” NYLOCK NUT
1/2” LOW HT . NYLOCK NUT
3/8” WASHER 1/2” WASHER 3/4” WASHER
P AL NUT
1/2” DIA U-PIN
CHAIN
WEIGHT ST ACK PIN
CABLE RET AINING CLIP
CONTROL LEVER
8-32 X 3/16” SCREW
3/8” JOINT CONNECTOR CAP
E-RING
#8 INT . TOOTH LOCKWASHER
4” VINYL CAP
5/32” SET SCREW
3/8” FLANGE SP ACER 1/2” FLANGE BEARING 3/4” THRUST BEARING 3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PIN ASSEMBLY
5/16” DIA SNAP LINK
ST ARLOCK COLLAR
WEIGHT PLA TE 3 X 2” END CAP 2” SQ. END CAP
1-3/4” SQ END CAP
HINGE T AB
3-1/2” PULLEY
WEIGHT ST ACK SHAFT
HEAD PLA TE
STRAP AB CRUNCH
LOW ROW BAR
STRAP ANKLE
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
WEIGHT ST ACK CUSHION
CAP PLUG
227” LEG EXT . CABLE
72-1/4” AB CABLE
103-1/2” LAT CABLE 77-5/8” PEC DEC CABLE WEIGHT ST ACK LABELS
THUMBSCREW
QTY
11
6 33 14
2
1
1
1
1
4
1
2
2
1
2
1
4 16
6
2
8
1
3
4 10 15
2
2
1
2 19
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
49
16
69
52
1/2 X 3” 42
66
3/8 X 2-3/4” 38
79
48
66
10
90
FIGURE 1
STEP 1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49).
• Slide 227" CABLE ASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1.
• Securely assembe three 3-1/2" PULLEYS (79) into BASE (10) using three 3/8 X 2-3/4" BOLTS (38), six 3/8" FLANGE SPACERS (66), and three 3/8" LOCKNUTS (48). (NOTE: Make sure 227" CABLE ASSEMBLY (90) is routed under
PULLEYS and BOLTS.)
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
4
3/8 X 3-3/4” 40
51
12
79
58
48
51
50 1/2” LOW HEIGHT
49
3
1/2 1/2 1/2 1/2
0
52
23
42 1/2 X 3”
1
86
2
34
FIGURE 2
STEP 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are to be used for cable adjustment.
• Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49).
• Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
5
29
3/8 X 3-3/4” 40
49
16
51
9
79
48
51
58
42 1/2 X 3”
52
10
86
3
FIGURE 3
STEP 3
• Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
• Securely assembe one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8" WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
13
70
FIGURE 4
6
STEP 5
• Insert two 1/2" FLANGE BEARINGS (67) into RECEIVING TUBE (13).
• Attach RECEIVING TUBE (13) to PRESS ARM LEVER (9) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the RECEIVING TUBE (13) to rotate freely.)
6
• Insert the ADJUSTMENT TUBE (6) into the RECEIVING TUBE (13) as shown in FIGURE 5.
16
29
9
1/2 X 3-1/2” 43
FIGURE 5
67
13
67
50
1/2”
LOW
HEIGHT
8
FIGURE 6
STEP 6
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6.
• Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8).
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
345
7
6
8
43 1/2 X 3-1/2”
6
50
1/2” LOW
HEIGHT
STEP 7
• Attach ADJUSTMENT SLIDE (6) to PRESS ARM (8) using one 1/2 X 3-1/2" BOLT (43), and 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely
tighten, then back nut off 1/4 turn to allow the PRESS ARM (8) to rotate freely.)
FIGURE 7
STEP 8
• Insert the PUSH/PULL CABLE through the bottom of the PRESS ARM (8) up to the CONTROL LEVER (59) and hold in place with one E-RING (62) as shown in FIGURE 8.
• Securely assemble the PUSH/PULL CABLE to the CONTROL LEVER (59) using one 3/8 IN. JOINT CONNECTOR CAP (61), one #8 INT. TOOTH LOCK WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
• Slide one 4” VINYL SLEEVE (64) over the CONTROL LEVER (59). Then SECURELY assemble the CONTROL LEVER (59) to the TAB on the PRESS ARM (8) using one 3/8” JOINT CONNECTOR CAP (61), one #8 INT. TOOTH LOCK WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
60
8
64
63
59
61
62
TAB
FIGURE 8
PUSH/PULL
CABLE
8
DETAIL 9
8
PUSH/PULL
CABLE
13
1/4” NUTS
DO NOT OVERTIGHTEN!
13
FIGURE 9
STEP 9
Assemble the PUSH/PULL CABLE from the PRESS ARM (8) to the SPRING PIN HOUSING and to the L-BRACKET on the RECEIVING TUBE (13) as shown on FIGURE 9 and DETAIL 9 using the following steps:
· Thread the first 1/4-28 IN. NUT to the bottom of the threaded end of the CABLE. Allow the other 1/4-28 IN. NUT to hang loose on the exposed CABLE until the SPRING PIN ASSEMBLY is attached.
· Securely assemble the SPRING PIN ASSEMBLY to the SPRING PIN BARREL. (!!! IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SE­CURELY)
· Swing the PRESS ARM (8) up until the SPRING PIN of the PUSH/PULL CABLE engages in one of the adjustment holes.
· Thread the second 1/4-28 IN. NUT onto the threaded end of the CABLE, and cinch the two 1/4-28 IN. NUTS around the flat.
· Use the extra thread on the end of the CABLE to adjust out slack. ( !!! DO NOT ADJUST OUT TO FAR !!! AL-
WAYS ALLOW SPRING PIN ASSEMBLY TO FULLY ENGAGE)
STEP 10
SPRING PIN ASSEMBLY
76
75
DETAIL 9
8
65
9
65
• Securely tighten two 5/32” SET SCREWS (65) and insert two 3 X 2” END CAPS (75) into the open ends of PRESS ARM (8) as shown in FIGURE 10.
• Securely tighten two 5/32" SET SCREWS (65) and insert two 2” SQ. END CAPS (76) into the open ends of PRESS ARM LEVER (9) as shown in FIGURE 10.
• Securely tighten one 3/8 X 1” BOLT (35), one 3/8” WASHER (51), and one 3/8” LOCKNUT (48) to the bottom of AD­JUSTMENT SLIDE (6) as shown in FIGURE 10.
• Insert one 1-3/4” SQ. END CAP (77) into the end of AD­JUSTMENT SLIDE (6) as shown in FIGURE 10.
1/2 1/2 1/2 1/2 1/2 1/2
0
1
2
48
51
3/8 X 1” 35
77
FIGURE 10
345
9
6
6
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