ParaBody 220 User Manual

220 GYM SYSTEM

CLASS H
PART # 7017301
REV . G

USER’S GUIDE

1

WARNING:

Read and follow all directions
for each step to insure proper
assembly of this product.

Version: 220101

Revision: 09/13/01

j

TABLE OF CONTENTS

Safety Statement.............2

General Notes..................3

Tools Required................3

Gym Layout.....................4

Parts list..........................5

Assembly Instructions.....6-21

General Maintenance.......22

W arranty Statement..........23

Product Services..............24

Insert-Registration Card

IMPORTANT SAFETY INFORMATION

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF

EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!

1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.

2. Obtain a medical exam before beginning any
exercise program.

3. Keep body and clothing free of all moving objects.

4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or

ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.

6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.

7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.

8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.

5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.

9. Children must not be allowed near this machine.
Supervise teenagers.

.

NOTE: In a continual effort to improve our products, specifications are subject to change
2001 Life Fitness, a division of Brunswick Corporation. All rights reserved.

©

ParaBody is a trademark of Brunswick Corporation

www.parabody.com

2

IMPORTANT NOTES

Please note:

* Thank you for purchasing the ParaBody 220 Gym System. Please read these
instructions thoroughly and keep them for future reference.

* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.

T ools Required for Assembly

* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32” Allen wrench
* Adjustable wrench
* T ape measure

Bolt Length Ruler

NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOL T LENGTH RULER:

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

3

6

1’

2’

3’

4’

5’

4’

5’

6’

7’ 8’

9’1’ 2’ 3’

6’

7’

1 Square = 1’ X 1’

Minimum Required Usable Space

Length = 82 inches (208.5 cm) 6’ 10”
Width = 71 inches (180.5 cm) 5’11”
Height = 83 inches (211 cm) 6’ 11”

Dimensions Including Leg Press (optional)

Length = 82 inches (208.5 cm) 6’ 10”

Width = 108 inches (180.5 cm) 9’ 0”

4

PARTS LIST

KEY

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART #

7005008

7005708

6994608
7005308
7005208
7005408
7005508
6999708
7005108
7005808
7005608
6940808
6994721
6549301
6194601
6523401
7006202
7015701
6953702
7014101
7014201
6939202
6382301
3116201
6409101
6075906
3102924
3102922
3102904
3102905

DESCRIPTION

FRAME

BASE

BASE PLA TE

BOOM PLA TE LEFT

BOOM PLA TE RIGHT

PRESS HANDLE RIGHT

PRESS HANDLE LEFT

PRESS ARM

PRIMARY PIVOT

SEA T ADJUST

LEG PEDEST AL

PULLEY PLATE

SEA T P AD

3/4 X 17” TUBE
4 X 7” ROLLER PAD
72-3/8” GUIDE ROD

ERGO BAR

WEIGHT ST ACK SHAFT

HEAD PLA TE

LA T CABLE

LOW CABLE

WEIGHT PLA TE

WEIGHT PLA TE BUSHING 10 CT

3-1/2” PULLEY

ANKLE STRAP

CHAIN
3/8 X 1-3/4” BOLT
3/8 X 2-3/4” BOLT

3/8 X 3” BOLT

3/8 X 3-3/4” BOLT

QTY

1
1
2
1
1
1
1
1
1
1
1
2
2
3
6
2
1
1
1
1
1

15

3

12

1
1
2
4

4

15

KEY

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
60
61
62

PART #

3223323
3102917
3202104
3102802
3102804
3102501
3102502
3102503
3108901
6020601
6480301
6480302
6122701
6122705
7012102
3108002
3110005
3103302

7193101

6412001
6972201
6145801
6595101
3105401
6866601
6866801
3103801
6416601
3221702
6978101
7071802

DESCRIPTION

3/8 X 8” BOLT
1/2 X 4” BOLT
1/2 X 8” BOLT

3/8” LOCK NUT

1/2” LOW HT LOCK NUT

3/8” FLA T WASHER

1/2” FLA T WASHER
3/4” FLA T WASHER

3/4” PLASTIC WASHER

1/2” FLANGE BEARING

3/8 X 9/16” FLANGE SPACER

3/8 X 1-1/16” FLANGE SPACER

3/8 X 1” LG SPACER

3/8 X 1-3/16” LG SPACER

WEIGHT ST ACK SP ACER

WEIGHT ST ACK CUSHION

5/16 X 2” ROLL PIN ASSEMBLY

SHAFT COLLAR

3/8” LOCKING SPRING PIN

3/8” SPRING PIN

WEIGHT SELECTOR PIN

3-PRONG KNOB
ADJUST ABLE GLIDE
ST ARLOCK COLLAR

RH CAP

1/2” RHCAP HOLDER WASHER

SNAP LINK

P ARAGLIDES (QTY 8)

E - RING

WEIGHT ST ACK LABEL

FOOTPLATE

QTY

2
1
1

25

2

17

2
2
2
6
2
8
6
4
2
2
2
2
2
1
1
1
1
6
2
2
2
1
1
1
1

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

5

6

3/8 X 3-3/4

30

1

2

29

62

41

3

34

34

FIGURE 1

STEP 1:

• LOOSELY assemble two BASE PLATES (3) to the FRAME (1) and BASE (2) using four 3/8 X 3-3/4” BOLTS (30)
and four 3/8” LOCK NUTS (34). See FIGURE 1.

• Insert two 3/8 x 9/16” FLANGE SPACERS (41) into the upper holes in the FRAME (1) as shown in figure 1

• LOOSELY assemble the FOOTPLATE (62) to the lower holes in the FRAME (1) using one 3/8 x 3” BOLT (29) and one
3/8 LOCKNUT (34)

6

23

22

FIGURE 2

STEP 2:

• Insert two WEIGHT PLATE BUSHINGS (23) into each of the fifteen WEIGHT PLATES (22) as shown in FIGURE 2.

60

18

19

FIGURE 3

STEP 3:

• Slide the WEIGHT PLATE SHAFT (18) thru the hole in the HEAD PLATE (19), and lock in place using one E-RING (60) as shown
in FIGURE 3.

7

STEP 4:

• Insert two GUIDE RODS (16) into the BASE (2) as

shown on FIGURE 4. (NOTE: If the 220 SHROUD

OPTION was purchased, place the GUIDE RODS
(16) through the BOTTOM SHROUD BRACKET
(FOUND IN THE SHROUD KIT BOX) into the BASE
(2), as shown in FIGURE 4.

• (NOTE: Lubricate GUIDE RODS (16) with silicon
or teflon spray available at most hardware stores.)

• Slide the following items in order down each GUIDE
ROD (16), one WEIGHT STACK SPACER (45), one
3/4” FLAT WASHER (38) and one WEIGHT STACK
CUSHION (46)

• Using EXTREME CARE slide all fifteen

WEIGHT PLATES (22) down the GUIDE RODS (16)
onto the WEIGHT ST ACK CUSHIONS (46). Make sure
that the keyholes of the WEIGHT PLATES (22) are all
facing the right way .

• Slide the head plate assembly down GUIDE RODS
(16) onto the weight stack.

• Slide one SHAFT COLLAR (48) down each
GUIDE ROD (16).

48

16

HEAD
PLATE
ASSY

46

38

30

3/8 X 3-3/4

53

FIGURE 5

STEP 5:

5

34

4

45

220 SHROUD
BRACKET
OPTION ONL Y

2

FIGURE 4

16

• Carefully slide the RIGHT (5) and LEFT (4) BOOM PLATES onto the GUIDE RODS (16 )as shown in FIGURE 5 and loosely

assembly BOOM PLATES (5), (4) to frame (1) using two 3/8 x 3-3/4” BOLTS (30) and two 3/8” LOCK NUT (34)
[CAUTION MUST BE TAKEN NOT TO PULL GUIDE RODS (16) OUT OF BASE (2)]

• Screw ADJUSTABLE GLIDE (53) approximately 1/2” into FRAME (1) and tighten jam nut securely as shown

8