Pantech G300 Service Manual

STYLE Service Manual STYLE

G300 Service Manual

(GSM GSM,DCS Phone)

Pantech Co., Ltd., Korea

January 21, 2025
1st Edition

For Use by Authorized Service/Maintenance Personal Only

Documents to Receive This Addendum:
G300 Maintenance/Repair/Operating Manual
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CONTENTS

SECTION 1 INTRODUCTION ............................................................................................................. 3
1.1 INTRODUCTION .............................................................................................................................. 3
1.2 FREQUENCY ALLOCATION AND ITS USE ........................................................................................... 3
1.3 ITEM NAME AND USE ...................................................................................................................... 4
1.4 CHARACTERISTICS ......................................................................................................................... 4
SECTION 2 ELECTRICAL SPECIFICATIONS .................................................................................... 5
2.1 GENERAL ...................................................................................................................................... 5
2.2 TRANSMITTER…………………………………………………………………………………………….5
2.3 RECEIVER…………………………………………………………………………………………………5
SECTION 3 OPERATION .................................................................................................................... 6
3.1 NAME OF EACH PART…..……………………………….…………………………………………………6
3.2.DISPLAY ..………………….…………………………….………………………………………………..7
3.3 KEYPAD …………………………………….………….………………………………………………..7
SECTION 4 THEORY OF OPERATION .............................................................................................. 8
4.1 LOGIC SECTION ........................................................................................................................ 8
4.1.1 DC DISTRIBUTION AND REGULATION PART…………………………………………………………….8
4.1.2 LOGIC PART…………………………………………………………………………………………….8
4.1.2.1 SUMMARY…………………………………………………………………………………………….8
4.1.2.2 BASEBAND DIGITAL SIGNAL PROCESSING…………………………………………………………..8
4.1.3 MEMORY PART………………………………………………………………………………………..10
4.1.4 NOTIFICATION PART .................................................................................................................. 11
4.1.5 KEY PAD PART .......................................................................................................................... 11
4.1.6 LCD MODULE(DISPLAY PART) ................................................................................................... 11
4.2 RADIO TRANSCEIVER SECTION ..................................................................................................... 12
4.2.1 DC DISTRIBUTION AND REGULATION PART ................................................................................. 13
4.2.2 TRANSCEIVER PIN DESCRIPTION…………………………………………………….……….14
4.2.3 RECEIVE SECTION………………………………………………………………………………….…17
4.2.3.1 AN OVERVIEW OF RECEIVE SECTION ....................................................................................... 17
4.2.3.2 RECEIVER PART……………………………………………………………………………….……18
4.2.4 TRANSMIT SECTION .................................................................................................................. 19
4.2.4.1 AN OVERVIEW OF TRANSMIT SECTION .................................................................................... 19
4.2.4.2 TRANSMITTER PART ............................................................................................................... 20
4.2.5 OFFSET PLL……………………………………………………………………………….…………..21
4.2.5.1 AN OVERVIEW OF OFFSET PLL ............................................................................................ 21
4.2.5.2 VCTCXO(VOLTAGE CONTROLLED TEMPERATURE COMPENSATED CRYSTAL OSCILLATOR):V801.22
SECTION 5 ALIGNMENT PROCEDURE .......................................................................................... 23
5.1 RECOMMENDED TEST EQUIPMENT ................................................................................................ 23
5.2 CONNECTION OF TEST EQUIPMENT ............................................................................................... 23
SECTION 6 EQUIPMENT REPAIR PROCEDURE ........................................................................... 24
6.1 NO POWER ON WITH BATTERY APPLIED .......................................................................................... 24
6.1.1 POWER CHECK ......................................................................................................................... 24
6.1.2 OSCILLATION CHECK ................................................................................................................ 30
6.1.3 KEYPAD LED NOT IN OPERATION(3-COLOR AND BLUE) .............................................................. 31
6.1.4 LCD EL BACKLIGHT LED NOT IN OPERATION(WHITE)..………………………………………… 33
6.1.5 POWER INDICATED LED & STATUS LED ...................................................................................... 34
6.2 AUDIO PART(EARPIECE, HANDS FREE EARPHONE, MICROPHONE, HANDS FREE MIC) .................. 35
6.2.1 NO RECEIVING TONE HEARD (EARPIECE) .................................................................................. 35
6.2.2 NO RECEIVING TONE HEARD (HANDS FREE EARPHONE) ............................................................. 35
6.2.3 SIDETONE NOT TRANSMITTED (EARPIECE) ................................................................................ 38
6.2.4 SIDETONE NOT TRANSMITTED (HANDS FREE MIC) ..................................................................... 38
6.2.5 HOOK SWITCH NOT WORKING .................................................................................................. 39
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6.2.6 MELODY NOT RINGING ........................................................................................................... ..40
6.2.7 VIBRATOR NOT WORKING …………………………………………………………………...41
6.3 SIM CARD PART ……………………………………...…………………………………………….42
6.3.1 SIM ERROR ………………………………………………………………………………………….42
6.4 CHARGER PART……………………………………………………………………………………..43
6.4.1 CHARGING ERROR ………………………………..…………………………………………………43
6.5 RF PART…………….………………………………………………………………………………… 45
6.5.1 TEST CONDITIONS………………………………………………………………… …………………45
6.5.2 POWER SUPPLY CHECK POINT……………………………………………………………………….46
6.5.3 POWER AMPLIFIER MODULE ………………………………………………………………………...48
6.5.4 VCTCXO...…………...………………………………………………………………………………..50
6.5.5 ANTENNA SWITCH MODULE……………………………………………………….…………………..51
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For standard GSM Fl(n)=890+0.2*n 1 n 124 Fu(n)=Fl(n)+45
890 MHz ~915 MHz : Mobile Transmit,Base receive
935 MHz ~960 MHz : Base Transmit, Mobile receive
For Extended GSM Fl(n)=890+0.2*n 1 n 124 Fu(n)=Fl(n)+45
Fl(n)=890+0.2*(n-1024) 975 n 1023
880 MHz ~915 MHz : Mobile Transmit,Base receive
925 MHz ~960 MHz : Base Transmit, Mobile receive
For DCS Band Fl(n)=1710.2+0.2*(n-512) 512 n 885 Fu(n)=Fl(n)+95
1710 MHz ~1785 MHz : Mobile Transmit,Base receive
1805 MHz ~1880 MHz : Base Transmit, Mobile receive

SECTION 1. Introduction

1.1 An Introduction of GSM Digital Cellular Mobile Communication System

GSM (Global System for Mobile communication) concluded that digital technology working in the Time Division Multiple Access (TDMA) mode would provide the optimum solution for the future system. Specifically , a TDMA system has the following advantage
Offers a possibility of channel splitting and advanced speech coding ,resulting in improved
spectrum efficiency.
Offers much greater variety of service than the analog Allows considerable improvements to be made with regards to the protection of information.
The GSM system is basically designed as a combination of three major subsystem; The network subsystem, the radio subsystem, and the operation support system. The functional architecture of a GSM system can be divided into the Mobile Station (MS), the Base Station (BS), and the Network Subsystem (NS). The MS is carried by the subscriber, the BS subsystem controls the radio link with the MS and the NS performs the switching of calls between the mobile and other fixed or mobile network users as well as mobility management. The MS and the BS subsystem communicate across the Um interface also known as radio link The specifications relating to MS are as follows:
TS 100 607-1 : Digital cellular telecommunication system(Phase2+)Mobile Station (MS) con
Formance specification Part1:Conformance specification

1.2 Frequency Allocation and Its Use

Transmit frequency band : 880 MHz ~ 915 MHz(For EGSM) , 1710 MHz ~ 1785 MHz(For DCS) Receive frequency band: 925 MHz ~ 960 MHz(For EGSM) , 1805 MHz ~ 1880 MHz(For DCS) Channel spacing : 200 KHz ARFCN(Absolute Radio Frequency Channel Number) : 1~124 and 975~1023 (For EGSM),
512~885 (For DCS)
Transmit·receive frequency spacing: 45 MHz Frequency band and Channel Arrangement
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** Fl(n)= frequency value of the carrier , Fu(n)= corresponding frequency value in upper band

1.3 Item Name and Usage

G300, GSM digital cell phone, is supercompact, superlight mobile communication terminal for personal use. It has a 900MHz and 1800MHz frequency band and adopts GSM and DCS mode
having excellent spectrum efficiency, economy, and portability. This product is GSM Cellular type portable phone, adopting 1-cell Li-ion battery and power saving circuit to maximize its operation time. Also, it is equipped with a fixed antenna (snap-in type) and its color LCD with font built in enables both Chinese and English text service. And power control(basic feature of GSM), security feature, voice symbol feature, and variable data rate feature are used appropriately to ensure its best performance. This product consists of a handset, battery pack, and Travel charger.

1.4 Characteristics

1) All the active devices of G300 are made of semiconductors to ensure excellent performance and semi-permanent use.
2) Surface mounting device (SMD) is used to ensure high reliability, compactness and lightness.
3) G300 adopts the Silabss AERO RF transceiver, which is CMOS RF front-end for multi-band GSM digital cellular handsets. The Aero's highly-integrated architecture eliminates the IF SAW filter, low noise amplifiers (LNAs) for three bands, transmit and RF voltage-controlled oscillator (VCO) modules, and more than 60 other discrete components found in conventional GSM handsets to deliver smaller, more cost effective GSM solutions that are easier to design and manufacture.
4) G300 is designed to perform excellently even in the worst environment
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Mobile Transmit Frequency
880 MHz ~ 915 MHz/1710MHz ~ 1785MHz
Mobile Receive Frequency
925 MHz ~ 960 MHz/1805MHz ~ 1880MHz
The Number of Time Slot
8
The Number of Channels
174/375
Channel Spacing
200 kHz
Power Supply
Rechargeable Li-Ion Battery 3.7V/680mAh
Operating Temperature
-10 +55
Dimension
76(H) ×40(W) ×23.5(D) mm (SLIM)
Weight
76 g
Maximum Output Power
33±2 / 30±2 dBm
Frequency Error
±90Hz/±180Hz
Phase Error
RMS < 5°, PEAK < 20°
Minimum Output Power
5±5 / 0±5 dBm
Power Control
5~19(2 dB Step)/0~15(2 dB Step)
Output RF Spectrum
TS 100 910V6.2.0
Switching Transient
TS 100 910V6.2.0
Intermodulation attenuation
Conducted Spurious Emissions
Idle Mode
-57dBm 9KHz~880M/915MHz~1GHz
-59dBm 880MHz~915MHz
-53dBm 1.7~1.785GHz
-47dBm 1~1.715GHz/1.785GHz~12.75GHz
Allocated Channel
-36dBm 9KHz~ 1GHz
-30dBm 1GHz~ 12.75GHz
Reference Sensitivity For GSM900 small MS :-102dBm
For DCS1800 class3 MS : -102dBm
For Adjacent interference For Adjacent(200KHz) interference For Adjacent(400KHz) interference For Adjacent(600KHz) interference
C/Ic
9 dB
C/Ia1
-9 dB
C/Ia2
-41 dB
C/Ia3
-49 dB

Section 2. Electrical Specifications

2.1 General E-GSM / DCS Band

2.2 Transmitter E-GSM / DCS Band

2.3 Receiver

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Antenna
Two-mode Speaker
Display Screen
MIC

Section 3 Operation

3.1 Name of each part

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Display Screen
Mic
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Parameter
Projected Actual (MAIN LCD)
Display
Color TFT LCD with white LED back lighting 262,144 colors European Character : (font size : 1616) 7 lines x 8 characters Chinese Character : (font size : 1616) 7 lines 8 characters
Driver
PD161691 (NEC)
Module Dimen.
31.6(W) x 48.0(H) x 4.86(D)
View size
26.85(W) x 26.31(H)
Active Area
23.04(W) x 23.04(H)
Dot size
0.60(W) x 1.80(H)
Dot pitch
1.80(W) x 1.80(H)
Parameter
Projected Actual (SUB LCD)
Display
Full Graphic LCD with white LED back lighting Pixels : 96 x 64 European Character : (font size : 1616) 4 lines x 8 characters Chinese Character : (font size : 1616) 4 lines 6 characters
Driver
S1D10605D03E000 (EPSON)
Module Dimen.
31.6(W) x 48.0(H) x 4.86(D)
View size
18.1(W) x 14.3(H)
Active Area
18.1(W) x 12.3(H)
Dot size
0.152(W) x 0.177(H)
Dot pitch
0.167(W) x 0.192(H)
Market Goal
Projected Actual
Comments
English Keypad
0-9, *,# Send (Color) End/Pwr (Color) Up (Melody), Down (SMS), Left (WAP), Right (Phonebook) MENU, OK, CLR
* Key: Vib. Mode # Key: Auto Lock 0/+Key: International 2 Volume Keys
0-9, *,# Send (Color) End/Pwr (Color) Up (Melody), Down (SMS), Left (WAP), Right (Phonebook) MENU, OK, CLR
* Key: Vib. Mode # Key: Auto Lock 0/+Key: International 2 Volume Keys
Meets Goal. (Industrial design sample required) Meets Goal
Keys for VR and Lock International Volume up/down
3.2 Display(Dual LCD)

3.3 Keypad

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Section 4. Theory of Operation

4.1 Logic Section

4.1.1 DC Distribution and Regulation Part

Applying battery voltage and pressing “END” key on the key pad short-circuits “Ground” and “_ PowerON”. ADP3522(U103) control that power manage regarding power on/off in handset Pressing POWERKEY on the key pad is active on the handset. This will turn on all the LDOs, when POWERKEY is held low. The power of RF Tx power amplifier is supplied directly by the battery.

4.1.2 Logic part

4.1.2.1 Summary

The logic part consists of AD6526 ARM7 microprocessor-combined GSM-ASIC, COMBO(flash
ROM & SRAM), AD6521 VBC Chip. AD6526 is GSM-ASIC chipset implemented for GSM terminal’s
system control and baseband digital signal processing. Major parts used in the logic part are as follows:
1) AD6526 : U101, [ARM7 Processor Core + GSM Signal Processing] ASIC
2) AD6521 : U102, Voiceband Baseband Codec
3) COMBO MEMORY(Flash ROM : U104, 128Mbit Flash Memory + 32Mbit SRAM )

4.1.2.2 Baseband Digital Signal Processing

AD6526 is a GSM core device containing ARM7 CPU core. AD6526 is 160 pin LFBGA (mini-BGA)
package, consisting of terminal chips. The function and characteristics of clock are as follows:
1) Complete single chip GSM Processor
2) Channel codec sub-system
Channel coder and decoder
Interleaver and Deinterleaver
Encryption and Decryption
3) Control Processor Subsystem including
Parallel and serial Display interface
Keypad Interface
SIM Interface
Control of RADIO subsystem
Real Time Clock with Alarm
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Configuration by Function of AD6526

1 Microprocessor Core

AD6526 has a built-in ARM7 microprocessor core, including microprocessor interrupt controller, timer/counter, and DMA controller. And besides, 32bit data path is included, and up to 8Mbyte addressing is enabled and can be extended up to 16Mbyte. Although external clock should be provided to operate the microprocessor, this core uses 13MHz VCTCXO to provide clock.

2 Input Clock

1) Main Clock(13 MHz):
This is the clock needed for the microprocessor built in AD6526 to operate.
2) VC-TCXO(13 MHz) , 32.768KHz Clock:
This is the system reference clock to control SLEEP mode. This is the clock derived from 13MHz VC-TCXO clock, provided by RF part. It is the timing reference clock for GSM signal processing.

3 DSP Subsystem

This is a GSM signal processing part in GSM mode, consisting of speech transcoding and Channel equalization as follows:
1) Speech transcoding In full rate, the DSP receives the speech data stream from VBC and encodes data from 104kbps to 13kbps. Using algorithm is Regular Pulse Excitation with Long Term Prediction (RPE-LTP).
2) Equalization The Equalizer recovers and demodulates the received signal The Equalizer establishes local timing and frequency references for mobile terminal as well as RSSI calculation. The equlization algorithm is a version of Maximum Likelihood Sequency Estimation(MLSI) using Viterbi Algorithm.

GSM Core and RF Interface

1) Transmitter:
AD6521 VBC receive data at 270kbps and use an on chip lock-up table to perform GMSK modulation. A pair of 10bit matched differential DACs convert the modulated data and pass I and Q analog data to the transmit section of the radio system.
2) Receiver:
The receiver I and Q signals are sampled by a pair of ADCs at 270kbps. The I and Q samples are transferred to the EGSMP through a dedicated receive path serial port.

4 RF Interface

This interfaces the RF part to control power amplifier, Tx LO buffer amplifier, VC-TCXO, and AGC-end on transmit/receive paths in the RF part.
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1) Transmitter Interface:
This transmits TX_AGC signal to Tx AGC amplifier to adjust transmit power level and sends Ramp_DAC signal to the RF part to control power amplifier.
2) Receiver Interface:
This transmits RX_AGC signal to Rx AGC amp. to adjust receive path gain.

5 General Purpose ADC Support

The AD6521 includes a general purpose 10bit auxiliary ADC with four multiplexed input channel
These are used for measurment of battery voltage ID , temperature and accessory ID.

6 USC(Universal System Connector) Interface

A Typical GSM handset requires serial connections to provide data during normal phone operation
manufacturing,testing and debugging.

7 General Purpose Interface

The AD6526 provides 32 interface pin for control of peripheral devices. All GPIO pins start up as inputs. Additional purpose inputs and outputs are available under SW control.

8 Speech Transcoding

In full rate mode, the DSP receive the speech data stream from the VBC and encodes data from 104kbps to 13kbps.Using algorithm is Regular Pulse Exitation with Long Term Prediction as specified GSM Recommandation

9 Power Down Control Section

1) Idle Mode Control: If IDLE/ signal turns ‘Low’, transmitter section becomes disabled.

2) Sleep Mode Control: If IDLE/ and SLEEP/ signals turn ‘Low’, all the sections except for VC-TCXO circuit become

disabled.

3) Receiver & Transmitter Mode Control: If IDLE/ and SLEEP/ signals turn ‘High’, all the sections become enabled to perform transmit/receive operation.

4.1.3 Memory Part

Memory consists of COMBO (flash ROM & SRAM).

1 Flash ROM

Flash ROM has a capacity of 128Mbit(16MByte). The main programs of the terminal(call processing, user interface, and diagnostic task) and supplemental programs (NAM program and test program) are stored in the flash ROM. Even if the program version may be changed in the future, customers can download the program.

2 Static RAM

SRAM has a capacity of 32Mbit(4MByte) and stores system parameters, data buffer, and stack of each task in it.
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3 Key Tone Generation

All alert signals are generated by the DSP and output to the EVBC. These alert can be used for the earpiece.

4.1.4 Notification Part

The notification of incoming call is given by melody, vibrator, and 7color-LED.
1) Melody: This is a device sounding alert/melody tones. The melody datas are stored in flash memory (U104) And generated by Melody IC(U105).
2) Vibrator: This is a device enabling vibration. The vibrator data is stored in flash memory(U104) And generated by C5(GPO_23)pin.
3) 7color-LED: This is a device to indicate a notification mode using the lamp. U101 Nos. A10, A9 and C9 signal drives the lamp to flash.

4.1.5 Key Pad Part

To enable key operation to input information, the key matrix is configured using strobe signal of KEYPADROW(0-4) and 5 input ports of KEYPADCOL(0-4). Also, to use the key even at light, the backlight circuit is provided for LED 6s.

4.1.6 LCD Module(Display Part)

LCD module consists of LCD, controller, LED-Backlight, and LCD reflector.using dual LCD Main LCD: 1S/W Icon x 1 lines[(128x3)x128] can be displayed on the LCD panel. 6 icons could be provided by S/W. Controller with English font built in has been used. Sub LCD: 1S/W Icon x 1 lines(96x64) can be displayed on the LCD panel. 6 icons are provided. Controller with English font built in has been used. LED-backlight Using illuminates the LCD panel, and LCD reflector enhances LCD display effect.
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4.2 Radio Transceiver Section

Fig.4-1. RF Transceiver block diagram
Fig.4-2. Top view of RF Transceiver PCB Layout
The G300s RF Transceiver, which is AERO, consists of the Si4200 GSM transceiver (U710), Si4201 universal baseband interface (U702), and Si4133T dual RF synthesizer (U601). The highly integrated solution eliminates the IF SAW filter, external low noise amplifiers (LNAs) for three bands,
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transmit and RF voltage controlled oscillator (VCO) modules, and more than 60 other discrete components found in conventional designs. The receive section uses a digital low-IF architecture that avoids the difficulties associated with direct conversion while delivering lower solution cost and reduced complexity. The universal baseband interface (Z710) is compatible with any suppliers baseband subsystem. The transmit section is a complete up-conversion path from the baseband subsystem to the power amplifer (Z710) and uses an offset phase locked loop (PLL) with a fully integrated transmit VCO. The frequency synthesizer (U601) includes integrated RF and IF VCOs, Varactors, and Loop filters. The unique integer-N PLL architecture used in the Si4133T (U601) produces a transient response that is superior in speed to fractional architectures without suffering the high phase noise or spurious modulation effects often associated with those designs.

4.2.1 DC Distribution and Regulation Part

The battery voltage, in return, is applied to the logic part and RF part via LDO(Low Drop-Out) regulator. As several LDO regulators are used, power can be supplied for each necessary part efficiently. Audio/Logic parts use +2.8V. RF parts such as U702(Si4201 universal baseband interface), U710(Si4200 GSM Transceiver) and U601(Si4133T Dual RF synthesizer) also use +2.8V DC voltage.
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4.2.2 Transciever pin description

Fig.4-3. Top View of Si4200DB-BM
Table 4-1. Pin Description of Si4200DB-BM
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