This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not
contain warnings or cautions to advise non-technical individuals of potencial dangers in attempting to service a product. Products
powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the
product or products deal within this service information by anyone else could result in serious injury or death.
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated
or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the follo
4. Always ensure panel TKP0E16001 is correctly re
Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth
ground such as a water pipe, as shown in Fig. 2.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUCH CURRENT) expressed as voltage U1 and U2, does not exceed the following values:
For a. c.: U1 = 35 V (peak) and U2 = 0.35 V (peak);
For d. c.: U1 = 1.0 V,
Note:
The limit value of U2 = 0.35 V (peak) for a. c. and U1 = 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and
2.0 mA d. c.
The limit value U1 = 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100
kHz.
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the customer.
wing touch current checks to prevent the customer from being exposed to shock hazards.
placed before returning to customer (see Fig.1).
Fig. 1
Measuring network for TOUCH CURRENTS
COLD
WATER PIPE
(EARTH GROUND)
Fig. 2
CS=0.22µF
10k
U
1
0.022µF
V
U2 (V)
RS=1500
TO
PPLIANCES
EXPOSED
METAL PARTS
Resistance values in ohms (Ω)
V: Voltmetr or oscilloscope
(r.m.s. or peak reading)
NOTE – Appropriate measures should be taken to obtain the correct value in case of non-sinusoidal waveforms
Input resistance: ≥ 1M
Input capacitance: ≤ 200pF
Frequency range: 15Hz to 1MHz and d.c.respectively
R0=500
4
Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect
transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of
component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on
your body by touching a known earth ground. Alternatively, obtain and wear a commerciall y av ailable discharging ESD
wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD
protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil
or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity
(ESD) sufficient to damage an ES device).
IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are important for safety.
These parts are marked by in schematic diagrams, exploded views and replacement parts list. It is essential that
these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do
not modify the original design without permission of manufacturer.
5
About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead s
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work,
we’d suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
stamped on the back of PCB.
Caution
•Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C)
higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
•Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free so
applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
•After applying PbF solder to double layered boards, please check the comp onent side for excess solder which may
flow onto the opposite side. (see Fig.3)
older, and PbF will refer to Lead Free Solder.
lder on the pins or solder area before
Fig.3
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. T
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used. (see Fig.4)
his product uses Sn+Ag+Cu (tin, silver, copper) solder.
Self-check is used to automatically check the bus lines and hexadecimal code of the TV set. To enter Self-Check mode, keep
pressing the down (-/v) button on the TV set and press the STATUS button on the remote control. To exit Self Check,
switch off the TV set at the power button.
If the CCU ports have been checked and found to be incorrect or not located then " - - " will appear in place of "O.K.".
10
Power LED blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When abnormality has occurred the unit, the protection circuit operates a
defective block can be identified by number of blinking of the Power LED on the front panel of the unit.
nd reset to the stand by mode. At this time, the
Blinking
times
Once
1INVERTER_SOS
3SOS
4DTV_9V
5SUB_5V
6MAIN_9V
7MAIN_5VDG BOARD
8MAIN_3.3VDG BOARD
Blinking timingContentsCheck point
4 sec
Light
No Light
POWER UNIT
LCD PANEL
DG BOARD
AP BOARD, H BOARD
AP BOARD
DG BOARD, H BOARD
AP BOARD, H BOARD
DG BOARD, V BOARD
AP BOARD
H BOARD, DG BOARD
9SOUND_SOS
DG BOARD
H BOARD
11
Service Mode Function
MPU controls the functions switching for each IICs through IIC bus in this chassis. The following setting and adjustment can be
adjusted by remote control in Service Menu
How to enter SERVICE
While pressing (-/v) button on TV unit, press on the remote
control for 3 times within 2 seconds.
Note:
To exit from Service mode, press the e
xit button on remote control.
0
12
SERVICE
Y
Y
A
A
A
A
A
Y
y
SERVICE
ADJUST
WB-ADJ
OPTION
SRV-TOOL
Peaks SOFT 2.020 OPTION 1 0c
Peaks EEP 02.00.0015 OPTION 2 ea
LSI DATA 0.00.55 OPTION 3 7f
GenX SOFT 1.00.00 Model ID 04
GenX EEP 1.02.00 030a0000
GenX ROMCOR 1.01.00 00000002
HQ1L EEP -- Time 00000:45
Count 0000002
1
ADJUST DYNAMIC
CONTRAST
MAX
1,2:MAIN SELECT
3,4:SUB SELECT
9 :PICTURE MENU SELECT
ELLOW:AUTO ADJUST
VOL:ADJUST
OK :WRITE
1
000
2
ADJUST DYNAMIC
3
COLOR
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
2
Key Command
• Press the 3/4 button to change the adjustment values or function.
• Press the 1/2 button to step up/down through the functions and adjustments
• Press the numerical button VOLUME (+/-) to change option item.
• Press the OK button after each adjustment has been made to store the required values.
DJUST DYNAMIC
3
3C
TINT
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
00
ADJUST DYNAMIC
3
SUB-BRT
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
808
DJUST DYNAMIC
3
BACKLIGHT
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
285
DJUST DYNAMIC
H-POS
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
DJUST DYNAMIC
0
H-AMP
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
0
ADJUST DYNAMIC
V-POS
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
DJUST DYNAMIC
0
V-AMP
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
0
WB-ADJ DYNAMIC
R-GAIN
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
1
OPTION DYNAMIC
Boot
1,2:MAIN SELECT
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
ROM
1
WB-ADJ DYNAMIC
FC
G-GAIN
3
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
4
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
F0
WB-ADJ DYNAMIC
B-GAIN
3
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
4
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
WB-ADJ DYNAMIC
C8
R-CENT
3
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
4
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
6D
WB-ADJ DYNAMIC
G-CENT
3
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
WB-ADJ DYNAMIC
80
B-CENT
3
COLOR TEMP NORMAL
1,2:MAIN SELECT
3,4:SUB SELECT
44
7 :COLOR TEMP SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
7B
2
OPTION DYNAMIC
STBY-SET
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
OK :POWER OFF
OPTION DYNAMIC
00
Emergency
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
ON
OPTION DYNAMIC
/C Dela
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
OPTION DYNAMIC
OPT 1
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
5,6:BIT SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
00001100
OPTION DYNAMIC
OPT 2
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
5,6:BIT SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
11101010
OPTION DYNAMIC
OPT 3
3
1,2:MAIN SELECT
4
3,4:SUB SELECT
5,6:BIT SELECT
9 :PICTURE MENU SELECT
VOL:ADJUST
OK :WRITE
01111111
2
SRV-TOOL DYNAMIC
1,2:MAIN SELECT
9 :PICTURE MENU SELECT
OK :ENTER
00
13
Option Bytes Description
OPTION1
0ATP SpeedSlow (1) / Fast (0)
1TXT ChOn (1) / Off (0)
2ID-1On (1) / Off (0)
3Macrovision Auto EvaluationOn (1) / Off (0)
4SRS SurroundOn (1) / Off (0)
5Teletext TopOff (1) / On (0)
6Not UseNot Use
7Not UseNot Use
OPTION2
0Not UseNot Use
1A2 Stereo (5,5MHz)On (1) / Off (0)
2A2 Stereo (6,0MHz)On (1) / Off (0)
3A2 Stereo (6,5MHz)On (1) / Off (0)
4Not UseNot Use
5NICAM (5,5MHz)On (1) / Off (0)
6NICAM (6,0MHz)On (1) / Off (0)
7NICAM (6,5MHz)On (1) / Off (0)
OPTION3
0NICAM priority (ASIA/M.E)On (1) / Off (0)
1NICAM priority (K/UK)On (1) / Off (0)
2NICAM priority (China)On (1) / Off (0)
3NICAM priority (NZ/INDN)On (1) / Off (0)
4NICAM priority (AUS)On (1) / Off (0)
5NICAM priority (E.Europe)On (1) / Off (0)
6NICAM priority (Special)On (1) / Off (0)
7Not UseNot Use
14
Adjustment Method
Sub-Contrast/White Balance Adjustment
Instrument NameConnect toRemarks
1. Remote controller
2. LCD WB meter (Minolta CS-1000A equivalent)
3. Comunication jig
4. Computer for external control
ProcedureRemarks
Subcontrast adjustment
1. Receive PAL colour bar (100% white) RF signal.
2. Enter “Contrast” adj. In SERVICE mode.
3. Start adjusting by using Yellow Key.
4. If the adjustment finished normally, the letter of Contrast will change from red
to black
Correlation can be also taken by
CA-21
0 or equivalent
Let the panel standfor more than 3
hours at more th
Basically perform adjustment in the
ambi
ent environment of room
temperature more than 20 °C.
The aging time is more than20 min
at above ro
Applied signal
100% full colour bar
0,7V p-p white peak
87.5% modulation
an 20 °C.
om temperature.
White Balance adjustment
1. Procedure basically performs checking using the production software and
make automatic adjustment using external computer.
2. It adjusts in the mode of : Colour balance Normal as follows.