13 Exploded View and Replacement Parts List -----------47
13.1. Exploded View and Mechanical Replacement
Parts List --------------------------------------------------- 47
13.2. Electrical Replacement Parts List -------------------- 47
13.2.1. Replacement Parts List Notes ------------------- 47
13.2.2. Electrical Replacement Parts List ---------------48
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TH-L39EM5D
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
4. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
5. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
6. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight
out.
1.1.1.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed
metallic cabinet part on the equipment such as
screwheads, connectors, control shafts, etc. When the
exposed metallic part has a return path to the chassis, the
reading should be 100 Mohm and over.
When the exposed metal does not have a return path to
the chassis, the reading must be .
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the
customer.
Figure 1
3
TH-L39EM5D
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
4
TH-L39EM5D
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
5
TH-L39EM5D
3Service Navigation
3.1.Service Hint
Board NameMain DeviceRemarks
A BOARDTUN, EEP, SPI, MTK IC, AUDIO SELECTOR ICRepairable
P BOARDPower Supply, Power Switch, Keyscan
(For 32XM5/32EM5 Only)
K BOARDRemote, LED, Luminence SensorRepairable
GK BOARDPower Switch, Keyscan
(For 39EM5/50EM5 only)
Repairable
Repairable
6
4Specifications
Power SourceAC AUTO 110 - 240 V, 50 / 60 Hz
Power Consumption
Power Rating81 W
Standby Condition0.25 W
Display panel
Panel systemTFT LCD Module with LED Backlight
Visible screen size (diagonal)98 cm / 39 inches
Number of pixels2,073,600 (1,920 (W) × 1080 (H))
• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
8
TH-L39EM5D
5Service Mode
5.1.How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.
5.1.1.
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.
Contents of adjustment mode
Main itemSub itemSample Data
ADJUSTCONTRAST000
COLOR59
TINTFE
SUB-BRT800
BACKLGT20D
B-Y-G40
R-Y-A0
VCOM189
WB-ADJR-GAIN75
G-GAIN80
B-GAIN65
R-CENT80
G-CENT80
B-CENT9B
OPTIONBootROM
STBY-SET00
EMERGENCYON
CLK MODE00
CLOCKFC7
EDID-CLKHIGH
SRV-TOOL00
5.1.2.How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
9
TH-L39EM5D
5.2.SRV-TOOL
5.2.1.How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
5.2.2.Display of SOS History
SOS History (Number of LED blinking ) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory
shipment setting].
5.2.3.POWER ON TIME/COUNT
Note : To display TIME/COUNT menu, highlight position, then press MUTE for 3sec.
Time : Cumulative power on time, indicated hour : minute by decimal
Count : Number of ON times by decimal
Note : This indication will not be cleared by either of the self-checks or any other command.
5.2.4.Exit
1. Disconnect the AC cord from wall outlet.
10
5.2.5.Self Check Mode
1. Press the ‘MENU’ button (on the remote control) and the ‘VOL DOWN’ button on the LCD panel.
2. Press ON/OFF button on the panel to Exit.
TH-L39EM5D
5.2.6.Self Check (Device)
Item
TUNyes
MEMyes
EEPROMyes
SOFTyes
MODEL IDyes
NOTE: After self check,the following process need to follow.
5.2.7.Hotel Mode Adjustment
1. Press the ‘VOLUME DOWN’ button on the TV panel and simultaneously press the INPUT button on the remote control 3
times to enter Hotel Mode.
2. Set Hotel mode ‘on/off’, then press ‘EXIT’ to come out.
5.2.8.Hotel Mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu.
In order to display the Hotel mode setup menu, please
enter the following command (within 2 second).
[TV] : Vol [Down] + [REMOTE] : INPUT (3 times).
Then, the Hotel mode setup menu is displayed.
3. To exit the Hotel mode setup menu
Disconnect AC power cord from wall outlet.
4. Explain the Hotel mode setup menu
ItemFunction
ModeSelect hotel mode off/on
InputSelect input signal modes.
Set the input, when each time power is switched
on.
Selection :
-/RF/HDMI1/HDMI2/HDMI3/Component/
Video/PC
• Off: give priority to a last memory.
ChannelSelect channel when input signal is RF.
Set the channel, each time power is switched
on.
Selection :
Any channel number or [-].
[-] means the channel when turns off.
VolumeAdjust the volume when each time power is
switched on.
Range :
0 to 100
Vol. MaxAdjust maximum volume.
Range :
0 to 100
OSD CtrlRestrict the OSD.
Selection :
OFF/PATTERN1
• OFF: No restriction
• PATTERN1: restriction
FP CtrlSelect front key conditions.
Selection :
OFF/PATTERN1/ALL
• OFF: altogether valid.
• PATTERN1: only input key is valid.
• ALL: altogether invalid.
Pow CtrlSelect POWER-ON/OFF condition when AC
power cord is disconnected and then connected.
OFF: The same condition when AC power
cord is disconnected.
ON: Forced power ON condition.
11
TH-L39EM5D
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
Self-check indication only:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote
control for more than 3 seconds.
6.1.2.Exit
Disconnect the AC cord from wall outlet.
6.1.3.Screen display
12
TH-L39EM5D
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the
defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
NoNameFactorR_LED BlinkPCB Name
A-Board
1BL_SOSSOS from PANEL inverter1
TV_SOS
2
3SOUND_SOSSOS from audio AMP9A-Board
TCON power down3
P-Board
LCD Panel
A-Board
TCON-Board
6.3.No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
13
TH-L39EM5D
7Disassembly and Assembly Instructions
7.1.SP Bracket and Metal Bottom
1. Put the speaker bracket by inserting pins into the holes of the panel.
2. Insert the speakers on the speaker brackets.
14
TH-L39EM5D
No DescriptionQtyUOM
01 SP BRACKET4PC
02 SPONGE4PC
03 SPEAKER UNIT1PC
15
TH-L39EM5D
7.2.Ctrl Button Fixing
1. Install Control Button and fix it with screw.
2. Install Side AV Bracket.
16
TH-L39EM5D
No DescriptionQtyUOM
01 CONTROL BUTTON1PC
02 SIDE AV BRACKET1PC
17
TH-L39EM5D
7.3.LCD Panel Assembly
1. Stick Barrier accordingly.
2. Install LCD panel to cabinet.
No DescriptionQtyUOM
01 LCD PANEL1PC
02 BARRIER P-PCB1PC
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