1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2.Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1M9 and 5.2M9.
When the exposed metal does not have a return path to
the chassis, the reading must be
.
TH-42PX20U-P
Figure 1
2.1.2.Leakage Current Hot Check (See
Figure 1.)
1.Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2.Connect a 1.5k9, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4.Check each exposed metallic part, and measure the
voltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6.The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
5
TH-42PX20U-P
3Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum
foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable
conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
6
TH-42PX20U-P
4About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
Caution
·Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher.
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
·Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
·After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
When symptoms like “the power fails sometimes” or “sometimes there is no picture and/or sound” can not be confirmed at the
time of servicing, the self-check function can be used to confirm the occurrence and to find the defective circuit.
In case of “power failure”, flashing of the “POWER” indication (red) at the front of the unit can be used to narrow down the +B
line.
7.1.Self-check of the microcomputer control system (bus line)
Indicaton method
Press the “ACTION” button in the control panel of the unit simultaneously with the “POWER” button in the control panel of the
unit. Hold them few seconds.
Return to he normal screen
Press any button on the unit or in the remote control.
Screen Display
TH-42PX20U-P
DisplayRef. No.DescriptionBoard
MEMORYIC002EEPROM for Main MPUDG
SOUNDIC2401Sound ControlH
YUV_SWIC4301YUV switchH
GC2M1IC4501Global Core 2 for mainDG
GC2S1IC4502Global Core 2 for subDG
EXDAC2IC5011EXDACDV
TNR1TNR201Tuner 1TA
MTSIC4205Multiplex soundH
EXDACIC8031External I/ODG
GC2M2IC4501Global Core 2 for mainDG
GC2S2IC4502Global Core 2 for subDG
PANEL-----Panel----TNR2TNR251Tuner 2TB
AVSWIC4302AV switchH
CONVIC3801Convert MicomDG
SND2IC4203BBEH
HDMIIC5003HDMI RecelverDV
15
TH-42PX20U-P
7.2.Power LED Blinking timing chart
1.Subject
Information of LED Flashing timing chart.
2.Contents
When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinkes of the Power LED on the front panel of the unit.
3.Remarks
Above Fan function is operated during the fans are installed.
16
7.3.No Power
First check point
There are following 3 states of No Power indication by power LED.
1.No lit
2.Green is lit then turns red blinking a few seconds later.
3.Only red is lit.
1.No lit
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17
TH-42PX20U-P
7.4.No Picture
7.5.Local screen failure
Plasma display may have local area failure on the screen. Fig - 1 is the possible defect P.C.B. for each local area.
Fig - 1
18
8Serviceman Mode (Electronic Controls)
This Receiver has electronic technology using the I2C BUS Concept. It performs as a control function and it replaces many
mechanical controls. Instead of adjusting mechanical controls individually, many of the control function are now performed by
using “On Screen Display Menu”. (The Serviceman Adjustment Mode.)
Note
It is suggested that the technician reads all the way through and understand the following the procedure for Entering/Exiting the
Serviceman Mode; then proceed with the instructions working the Receiver. When becoming familiar with the procedure, the
Flow Chart for Serviceman Mode may be used as a quick guide.
Quick Entry to Serviceman Mode:
At times when minor adjustments need to be done to the electronic controls, the method of Entering the serviceman Mode
without removal of the cabinet back is as follows using the Remote Control:
1.Select SET-UP icon and select CABLE mode.
2.Select TIMER icon and set SLEEP time for 30 Min.
3.Press ACTION button twice to exit menus.
4.Tune to the Channel 124.
5.Adjust VOLUME to minimum (0).
6.Press the VOL
button (decrease) on Receiver. Red “CHK” appears in upper corner.
TH-42PX20U-P
7.Press the Power Button on the Remote Control to select one of six Serviceman Adjustment Modes.
a.Serviceman H ADJUSTMENT.
b.Serviceman V ADJUSTM ENT.
19
TH-42PX20U-P
c.Serviceman OTHER ADJUSTMENT.
Exiting the Serviceman Mode:
Press the Power buttons on the Receiver.
For Adjustments:
1.Press Channel Up/Down on the Remote Control to select one of the available Service Adjustments (a in Fig.1).
Note:
Write Down the original value set (b in Fig.1) for each address before modifying anything. It is easy to erroneously adjust
the wrong item.
2.Press Volume Up/Down on the Remote Control to adjust the level of the selected Service Adjustment (b in Fig.1).
MAIN
ITEM
HHPOS151CCE
VVPOS151E0C
OTHERSOSSW019701
EEPAREA159CALL
SUB ITEM ORIGINAL
VALUE
HWID151B2B
HP OF1561FC
HW OF156000
VWID15D1
VP OF1520
VW OF1529
POFWT15890A
PSRVS
SPDYN1586-00
INEX 159D
EXIN 159E
EEPROM ADRESS DEFAULT
SLEEVESUB
LEVEL
20
9CAT (computer Aided Test) mode
TH-42PX20U-P
To exit the CAT mode, access the ID mode and switch off the main power.
9.1.IIC mode
Select the IIC mode by Up/Down button on the remote control at the front page of CAT mode then press the Action button on
the remote control.
“IIC mode structure”.
To exit the IIC mode, press the RECALL button on the remote control.
21
TH-42PX20U-P
9.2.CD mode
Select the CD mode by Up/Down button on the remote control at the front page of CAT mode then press the Mute button on the
remote control more than 5 sec.
Micom software version (IC9705), this version can be upgrade by
1.replace of new version IC
2.Loading the new version software from loader tool, TZSC07036.
Memory data change
To exit the CD mode, press the RECALL button on the remote control.
9.3.SD mode
Select the SD mode by Up/Down button on the remote control at the front page of CAT mode then press the Action button on the
remote control.
To exit the SD mode, press the RECALL button on the remote control.
22
9.4.IIC mode structure (following items value is sample data.)
TH-42PX20U-P
23
TH-42PX20U-P
10 Adjustment Procedure
10.1.Driver Set-up
10.1.1.Item / Preparation
1.Input an APL 100 % white signal.
2.Set the picture controls: Picture mode: Normal
White balance: Cool
Aspect: 16:9
10.1.2.Adjustments
Adjust driver section voltages referring the panel data on the
panel data label.
NameTest PointVoltageVolumeRemarks
VsusTPVSUS
(SS)
VeTPVE (SS)150V ± 1VR6770 (SS)
VsetTPVSET
(SC)
VadTPVAD (SC) -90V ± 1VR6477 (SC)
VscnTPVSCN
(SC)
VdaTPVDA (SS) 67V ± 1VVR665 (P)
170V ± 2VVR641 (P)
220V ± 5V---
Vad*+118V ±2V---
*See the Panel label.
24
10.2.Initialization Pulse Adjust
1.Input a Cross hatch signal.
2.Set the picture controls: Picture mode: Normal
White balance: Cool
Adjust the indicated test point for the specified wave form.