1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight
out.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads,
connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading
should be between 1Mohm and 5.2Mohm.
When the exposed metal does not have a return path to
the chassis, the reading must be .
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility
of a shock hazard, and the equipment should be repaired
and rechecked before it is returned to the customer.
Figure 1
2
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient
to damage an ES device).
3
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
4
3Service Navigation
3.1.Service Hint
Board NameFunctionBoard NameFunction
PPower SupplyC1Data Driver (Lower Right)
C2Data Driver (Lower Center)
ADC-DC Converter, Tuner
Speaker out, AV Terminal, AV Switch
Digital Signal Processor, SYSTEM MPU, HDMI Switch
Seine 3LV
Format Converter, Plasma AI, Sub-Field Processor
KRemote receiver, Power LED, C.A.T.S sensor
SPower Switch
• Signals other than those shown above may not be displayed properly.
• The above signals are reformatted for optimal viewing on your display.
6
4Specifications
Power Source AC 120 V, 60 Hz
Power Consumption
Maximum 332 W
Standby condition 0.3 W
Plasma Display panel
Drive method AC type
Aspect Ratio 16:9
Visible screen size 46 inch class (46.0 inches measured diagonally)
(W × H × Diagonal) 40.1 inch × 22.5 inch × 46.0 inch (1,019 mm × 573 mm × 1,169 mm)
(No. of pixels) 2,073,600 (1,920 (W) × 1,080 (H))[5,760 × 1,080 dots]
VIDEO IN 1 VIDEO: RCA PIN Type × 1 1.0 V [p-p] (75 Ω)
S-VIDEO:Mini DIN 4-pin Y: 1.0 V [p-p] (75 Ω) C: 0.286 V [p-p] (75 Ω)
AUDIO L-R:RCA PIN Type × 2 0.5 V [rms]
VIDEO IN 2 VIDEO: RCA PIN Type × 1 1.0 V [p-p] (75 Ω)
AUDIO L-R:RCA PIN Type × 2 0.5 V [rms]
COMPONENT INPUT 1-2 Y:1.0 V [p-p] (including synchronization)
PB, PR:±0.35 V [p-p]
AUDIO L-R:RCA PIN Type × 2 0.5 V [rms]
HDMI 1-3 TYPE A Connector × 3
This TV supports [HDAVI Control 4] function.
Card slot SD CARD slot × 1
DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber Optic
FEATURES 3D Y/C FILTER
CLOSED CAPTION V-Chip
Photo ViewerHDAVI Control 4
Dimensions (W × H × D)
Including pedestal 44.6 inch ×
TV Set only 44.6 inch × 28.5 inch × 3.8 inch (4.2 inch) (1,132 mm × 722 mm × 94 mm (106mm))
Mass
Including pedestal 68.4 lb. (31.0 kg)
TV Set only 64.0 lb. (29.0 kg)
30.6 inch × 1
inch (1,132 mm × 755 mm × 387 mm)
5.3
Note
• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
7
5Service Mode
5.1.How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.
5.1.1.Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
8
5.1.2.Contents of adjustment mode
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.
VERTICAL LINE
COUNT
ALL WHITE
ALL RED
ALL GREEN
ALL BLUE
ON/OFF
RAMP WHITE
RAMP RED
RAMP GREEN
RAMP BLUE
1% WINDOW
COLOR BAR
A-ZONE B-ZONE/4 TRIO
SCROLL
WHITE FLAME
LOW SETUP RED
LOW SETUP GREEN
LOW SETUP BLUE
RM-SETCODEAFixed
SRV-TOOL-See next
5.1.3.How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
9
5.2.Service tool mode
5.2.1.How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
5.2.2.Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].
5.2.3.POWER ON TIME/COUNT
Note : To display TIME/COUNT menu, highlight position, then press MUTE for (3sec).
Time : Cumulative power on time, indicated hour : minute by decimal
Count : Number of ON times by decimal
Note : This indication will not be cleared by either of the self-checks or any other command.
5.2.4.Exit
1. Disconnect the AC cord from wall outlet.
10
5.3.Hotel mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu
In order to display the Hotel mode setup menu, please
enter the following command (within 2 second).
[TV] : Vol. [Down] + [REMOTE] : INPUT (3 times)
Then, the Hotel mode setup menu is displayed.
3. To exit the Hotel mode setup menu
Disconnect AC power cord from wall outlet.
4. Explain the Hotel mode setup menu
itemFunction
ModeSelect hotel mode ON/OFF
InputSelect input signal modes.
Set the input, when each time power is
switched on.
Selection:
-/ANTENNA/COMP1/COMP2/HDMI1/
HDMI2/HDMI3/VIDEO1/VIDEO2
Off: give priority to a last memory.
ChannelSelect channel when input signal is RF.
Set the channel, each time power is switched
on.
Selection:
Any channel number or [-].
[-] means the channel when turns off.
VolumeAdjust the volume when each time power is
switched on.
Range:
0 to 100
Vol. MaxAdjust maximum volume.
Range:
0 to 100
OSD CtrlRestrict the OSD.
Selection:
OFF/PATTERN1
• OFF: No restriction
• PATTERN1: restriction
FP CtrlSelect front key conditions.
Selection:
Off/All/Pattern1
• Off: altogether valid.
• All: altogether invalid.
• Pattern: only input key is valid.
Pow CtrlSelect POWER-ON/OFF condition when AC
power cord is disconnected and then connected.
OFF: The same condition when AC power
cord is disconnected.
ON: Forced power ON condition.
11
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
Self-check indication only:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3 seconds.
6.1.2.Exit
Disconnect the AC cord from wall outlet.
6.1.3.Screen display
6.1.4.Check Point
Confirm the following parts if NG was displayed.
12
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
13
6.3.No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
14
6.4.No Picture
15
6.5.Local screen failure
Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.
Fig-1
16
7Disassembly and Assembly Instructions
7.1.Remove the Rear cover
1. See Service Hint (Section 3)
7.2.Remove the P-Board
Caution:
To remove P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable
2. Disconnect the connectors (P2, P6, P7, P9, P11, P25 and
P35).
3. Remove the screws (×9 ) and remove the P-Board.
7.4.Remove the Tuner unit
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (A1, A6 A11, A12 and A25).
3. Disconnect the flexible cables (A31, A32 and A33).
4. Remove the screws (×2 ) and remove the Tuner unit.
7.3.Remove the Side terminal
cover and Rear terminal cover
1. Remove the claw (×1 ).
2. Remove the Side terminal cover.
3. Remove the Adjustment cover.
4. Remove the screws (×4 , ×3 , ×1 ).
5. Remove the Rear terminal cover.
17
7.5.Remove the A-Board
1. Remove the Tuner unit. (See section 7.4.)
2. Remove the screws (×4 ) and remove the A-Board.
7.6.Remove the Speakers
1. Unlock the cable clampers to free the cable.
2. Disconnect the relay connector.
3. Remove the screws (×2 ) and remove the Speaker R.
4. Disconnect the connector (A12). (See section 7.4.)
5. Remove the screws (×2 ) and remove the Speaker L.
3. Remove the Control button unit.
7.8.Remove the GK-Board
1. Remove the Control button unit. (See section 7.7.)
2. Remove the screws (×2 ).
3. Remove the GK-Board MTG. metal.
7.7.Remove the Control button unit
1. Disconnect the connector (C24).
2. Remove the screws (×2 ).
4. Remove the claw (×3 ).
5. Disconnect the connector (GK1).
6. Remove the GK-Board from Control button.
18
7.9.Remove the SU-Board
1. Remove the flexible cables (SU1, SU2, SU3 and SU4)
connected to the SU-Board.
2. Remove the flexible cable (SU11-SD11) and the bridge
connector (SC41-SU41).
3. Remove the molding prop (×1 ).
4. Remove the screws (×2 , ×2 ) and remove the SU-
Board.
7.10.Remove the SD-Board
1. Remove the Control button unit. (See section 7.7.)
2. Remove the flexible cables (SD1, SD2, SD3 and SD4)
connected to the SD-Board.
3. Remove the flexible cable (SU11-SD11) and the bridge
connectors (SC42-SD42 and SC46-SD46).
4. Remove the molding prop (×1 ).
5. Remove the screws (×2 , ×2 ) and remove the SD-
Board.
19
7.11.Remove the SC-Board
1. Remove the SU-Board and SD-Board. (See section 7.9.
and 7.10.)
2. Unlock the cable clampers to free the cable.
3. Disconnect the connectors (SC2).
4. Disconnect the flexible cable (SC20).
5. Remove the screws (×8 ) and remove the SC-Board.
7.13.Remove the SS-Board
1. Remove the Tuner unit. (See section 7.4.)
2. Unlock the cable clampers to free the cable.
3. Disconnect the connectors (SS11 and SS33).
4. Disconnect the flexible cables (SS61, SS63 and SS64).
5. Disconnect the bridge connector (SS21-SS24).
6. Remove the screws (×7 ) and remove the SS-Board.
7.12.Remove the SS2-Board
1. Remove the Tuner unit. (See section 7.4.)
2. Disconnect the bridge connector (SS21-SS24) and disconnect the flexible cable (SS58).
3. Remove the screws (×2 ) and remove the SS2-Board.
7.14.Remove the Hanger metals and
the Stand brackets
1. Remove the Plasma panel section from the servicing
stand and lay on a flat surface such as a table (covered
by a soft cloth) with the Plasma panel surface facing
downward.
2. Remove the Hanger metals (L, R) fastening screws (×4
each) and remove the Hanger metals (L, R).
3. Remove the Stand brackets (L, R) fastening screws (×4
each) and remove the Stand bracket metals (L, R)
and the Stand brackets (L, R).
20
7.15.Remove the C1-Board
1. Remove the Control button unit. (See section 7.7.)
2. Remove the flexible cables holder fastening screws (×8
).
3. Disconnect the flexible cables (CB1, CB2, CB3 and CB4).
4. Disconnect the flexible cable (C10).
5. Remove the screws (×4 ) and remove the C1-Board.
7.17.Remove the C3-Board
1. Remove the Tuner unit. (See section 7.4.)
2. Remove the Hanger metal L and the Stand bracket L.
(See section 7.14.)
3. Remove the flexible cables holder fastening screws (×14
).
4. Disconnect the flexible cables (CB9, CB10, CB11, CB12,
CB13, CB14 and CB15).
5. Disconnect the flexible cables (C31 and C36).
6. Disconnect the connectors (C33 and C35).
7. Remove the screws (×4 ) and remove the C3-Board.
7.18.Remove the Plasma panel section from the Cabinet assy
(glass)
1. Remove the cabinet assy and the plasma panel fastening
screws (×2 ).
7.16.Remove the C2-Board
1. Remove the Hanger metal R and the Stand bracket R.
(See section 7.14.)
2. Remove the flexible cables holder fastening screws (×8
).
3. Disconnect the flexible cables (CB5, CB6, CB7 and CB8).
4. Disconnect the flexible cables (C20, C21 and C26).
5. Disconnect the connector (C24).
6. Remove the screws (×4 ) and remove the C2-Board.
21
2. For leaving the plasma panel from the front frame, pull the
bottom of the cabinet assy forward, lift, and remove.
3. Remove the Rear cover hooks (L, R).
3. Remove the screws (×2 ) and remove the S-Board
unit.
4. Disconnect the connector (S2).
5. Remove the Power button.
6. Remove the screw (×1 ) and remove the S-Board.
7.19.Remove the S-Board
1. Remove the Cabinet assy. (See section 7.18.)
2. Remove the S-Board shield case.
22
7.20.Remove the K-Board
1. Remove the Cabinet assy. (See section 7.18.)
2. Remove the S-Board. (See section 7.19.)
3. Remove the screws (×7 ).
4. Remove the Glass holder bottom rear.
5. Remove the screws (×4 ).
6. Remove the Glass holder side (L, R).
7. Remove the screws (×9 ).
8. Remove the Glass holder top rear and the Glass holder
top front.
9. Remove the Glass holder bottom front.
7.21.Replace the plasma panel
Caution:
A new plasma panel itself without Hanger metals is
fragile.
To avoid the damage to new plasma panel, carry a new
plasma panel taking hold of the Hanger metals after
assembling the Hanger metals and the Stand brackets.
1. Place a carton box packed a new plasma panel on the flat
surface of the work bench.
2. Open a box and without taking a new plasma panel;
Attach the C1-Board, C2-Board and the C3-Board, connect the flexible cables from the plasma panel to the C1Board, C2-Board and the C3-Board, and fit the flexible
cable holders.
3. Attach the Hanger metals and the Stand brackets to the
new plasma panel.
4. Place the plasma panel on the servicing stand taking hold
of the Hanger metals.
5. Attach the cabinet assy and each P.C.Board and so on, to
the new plasma panel.
*When fitting the cabinet assy, be careful not to allow any
debris, dust or handling residue to remain between the
front glass and plasma panel.
10. Remove the screw (×1 ).
11. Remove the claw (×1 ).
12. Disconnect the connector (K1) and remove the K-Board
from LED Panel.
23
8Measurements and Adjustments
8.1.Adjustment Procedure
8.1.1.Driver Set-up
8.1.1.1.Item / Preparation
1. Input a white signal to plasma video input.
2. Set the picture controls as follows.
Picture menu: Vivid
Normal: Set
Aspect: Full
Caution
1. First perform Vsus adjustment.
2. The Vscn voltages are measured from the Vad (Vad_base), but may be measured from the GND (GND_base) in an
unavoidable case.
8.1.1.2.Adjustments
Adjust driver section voltages referring the panel data on the panel data label.
Check or adjust the following voltages with the multimeter.
2. Set the picture controls as follows.
Picture menu : Vivid
Normal : Set
Aspect : Full
3. Connect Oscilloscope to TPSC1 (SC).
Check the voltage (T2) at 100μs period on the down slop.
Test pointVolumeLevel
T2TPSC1 (SC)VR16601 (SC)250 V ± 10 V
8.1.3.P.C.B. (Printed Circuit Board) exchange
8.1.3.1.Caution
1. To remove P.C.B., wait 1 minute after power was off for discharge from electrolysis capacitors.
8.1.3.2.Quick adjustment after P.C.B. exchange
Adjust the following voltages with the multimeter.
P.C.B.NameTest PointVoltageVolumeRemarks
P BoardVsusTPVSUS (SS)Vsus ± 2VVR251 (P)*
SC BoardVadTPVAD (SC)- 185V ± 2VVR16600 (SC)
A BoardWhite balance and Sub brightness for NTSC, PAL, HD, PC and 625i signals
*See the Panel label.
Caution:
Absolutely do not reduce Vsus below Ve not to damage the P.C.B.
25
8.1.4.Adjustment Volume Location
8.1.5.Test Point Location
26
8.2.Adjustment
8.2.1.White balance adjustment
Name of measuring instrumentConnectionRemarks
• W/B pattern
• Color analyzer
(Minolta CA-100 or equivalent)
ProcedureRemarks
• Make sure the front panel to be used on the final set is fitted.
• Make sure a color signal is not being shown before adjustment.
• Put the color analyzer where there is little color variation.
1. Set the Picture menu to [vivid] and output the W/B pattern.
2. Check that the color temperature is [Cool].
3. Set to serviceman mode, WB-ADJ.
4. Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.
5. Attach the sensor of color analyzer to the center of highlight window.
6. Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer
become the [Color temperature High] in table 2.
7. Increase RGB together so the maximum drive value in RGB becomes FC. That is,
set [ALL DRIVE] to FC.
Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC,
and either R/G/B DRV should be FC.
8. Set color temperature to [Normal].
9. Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.
10. Attach the sensor of color analyzer to the center of highlight window.
11. Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer
become the [Color temperature Mid] in table 2.
12. Increase RGB together so the maximum drive value in RGB becomes FC. That is,
set [ALL DRIVE] to FC.
Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC,
and either R/G/B DRV should be FC.
13. Set color temperature to [Warm].
14. Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.
15. Attach the sensor of color analyzer to the center of highlight window.
16. Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer
become the [Color temperature Low] in table 2.
17. Increase RGB together so the maximum drive value in RGB becomes FC. That is,
set [ALL DRIVE] to FC.
Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC,
and either R/G/B DRV should be FC.
18. Set color temperature to [Cool].
Component input
or HDMI input
or ATSC 1080i signal
Panel surface
27
28
Loading...
+ 87 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.