For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".
1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Fasten connectors but plug them straight in or unplug them straight
out.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed
metallic cabinet part on the equipment such as
screwheads, connectors, control shafts, etc. When the
exposed metallic part has a return path to the chassis, the
reading should be between 1Mohm and 5.2Mohm.
When the exposed metal does not have a return path to
the chassis, the reading must be .
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15F capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the
customer.
Figure 1
3
Page 4
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
4
Page 5
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it's manufacture due to environmental conservation issues. For service and repair work, we'd
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30~40 C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 F (370 ± 10 C).
• Pb free solder will tend to splash when heated too high (about 1100 F or 600 C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
• Signals other than those shown above may not be displayed properly.
• The above signals are reformatted for optimal viewing on your display.
7
Page 8
4Specifications
ŶTV
Power Source AC 120 V, 60 Hz
Power Consumption
Rated power212 W
Standby power 0.3 W
Display Panel
Panel SystemPlasma Display panel
Screen size 42 inch class (41.9 inches measured diagonally)
W H Diagonal36.5 inch 20.5 inch 41.9 inch (929 mm 522 mm 1,066 mm)
Number of pixels1.024 768
Speaker Output20 W [10 W + 10 W] (10 % THD)
Channel Capability (Digital/Analog) VHF/ UHF: 2 - 69, CATV: 1 - 135
Operating Conditions
Including pedestal 39.7 inch 25.9 inch 9.1 inch (1,007 mm 657 mm 231 mm)
TV Set only 39.7 inch 24.3 inch 3.2 inch (1,007 mm 615 mm 81 mm)
Mass
Including pedestal 36.4 lb. (16.5 kg) NET
TV Set only 34.2 lb. (15.5 kg) NET
Note
Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
8
Page 9
5Service Mode
5.1.How to enter into Service Mode
5.1.1.Purpose
After exchange parts, check and adjust the contents of adjustment mode.
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds
5.1.2.Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
5.1.3.How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
9
Page 10
5.1.4.Contents of adjustment mode
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.
Main itemSub itemSample DataRemark
WB-ADJR-DRVDF
G-DRVFF
B-DRV7C
ALL-DRVFF
OPTIONMIRROR00 (See Option-Mirror)Factory Preset
Boot LoaderROM
VSUSLOWSee Vsus selection
AGINGALL WHITEBuilt-in test patterns can be
MIDDLE BLUE WITH MAGENTA OUTSIDE FRAME
MIDDLE STEP GREEN
MIDDLE STEP RED
LOW STEP WHITE
ALL BLUE
ALL GREEN
ALL RED
WHITE DIAGONAL STRIPE
RED DIAGONAL STRIPE
GREEN DIAGONAL STRIPE
BLUE DIAGONAL STRIPE
A-ZONE & B-ZONE
1% WINDOW
COLOR BAR
9 POINTS BRIGHT MEASURE
2 DOT OUTSIDE FRAME
DOUBLE FIXED 1% WINDOW
VERTICAL LINE SCROLL
ON/OFF
R/G/B/W ROTATION
HALF FIXED ALL WHITE
ALL WHITE WITH COUNT DISPLAY
displayed.
10
Page 11
5.2.Option - Mirror
Picture can be reversed left and right or up and down.
00 : Default (Normal picture is displayed)
01 : Picture is reversed left and right.
02 : Picture is reversed up and down.
Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in
A-board.
11
Page 12
6Troubleshooting Guide
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents
posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".
12
Page 13
7Disassembly and Assembly Instructions
7.1.Disassembly Flow Chart for the Unit
This is a disassembly chart.
When assembling, perform this chart conversely.
7.2.Disassembly Procedure for the Unit
7.2.1.Remove the Pedestal stand
1. Remove the Plasma panel section from the servicing
stand and lay on a flat surface such as a table (covered
by a soft cloth) with the Plasma panel surface facing
downward.
2. Remove the screws (4 ).
3. Slide the Pedestal stand to the downside and remove the
Pedestal stand.
7.2.2.Remove the AC cord clamper B
1. Remove the screws (2 ) and remove the AC cord
clamper B.
13
Page 14
7.2.3.Remove the Rear cover
1. Remove the screws (24 , 6 , 2 ).
2. Remove the M8 caps (4 ).
3. Remove the Rear cover.
7.2.4.Remove the Key button
1. Remove the screws (2 ).
2. Remove the Key button.
7.2.5.Remove the PSS-Board
Caution:
To remove P.C.B. wait 1 minute after power was off for
discharge from electrolysis capacitors.
1. Disconnect the connectors (P2 and P35).
2. Disconnect the bridge connector (A6-P6).
3. Disconnect the flexible cables (SS53 and SS55A).
4. Remove the screws (5 , 1 , 1 ) and remove
the PSS-Board.
7.2.6.Remove the A-Board
1. Unlock the cable clampers and the tapes to free the
cables.
2. Disconnect the connectors (A1 and A12).
3. Disconnect the bridge connector (A6-P6).
4. Disconnect the flexible cables (A20 and A30).
5. Remove the screws (5 ) and remove the Side shield
metal.
6. Remove the A-Board.
7. Remove the Attachment metal.
14
Page 15
7.2.7.Remove the Speakers
1. Unlock the cable clampers and the tapes to free the
cables.
2. Disconnect the Speaker terminal.
3. Remove the screws (2 each) and remove the
Speakers (L, R).
7.2.8.Remove the SN-Board
1. Remove the flexible cables (SN21, SN22, SN23, SN24,
SN25, SN26, SN27 and SN28) connected to the SNBoard.
2. Disconnect the connector (SN2).
3. Disconnect the flexible cable (SN20).
4. Remove the screws (5 ) and remove the SN-Board.
7.2.10.Remove the M8 nut metals
1. Remove the screw (1 each) and remove the M8 nut
metals.
7.2.11.Remove the K-Board
1. Remove the screw (1 ).
2. Disconnect the connector (K1) and remove the K-Board
from the LED panel.
7.2.9.Remove the Stand bracket
1. Remove the screws (5 , 1 ) and remove the
Stand brackets (L, R).
15
Page 16
7.2.12.Remove the Cabinet assy from the
Plasma panel section.
1. Place the Cabinet assy on a flat surface of a table
(covered by a soft cloth) and a cushion.
7.2.14.Remove the C1-Board
1. Disconnect the flexible cables (CB1, CB2, CB3 and CB4).
2. Disconnect the flexible cable (C10).
3. Remove the screws (4 ) and remove the C1-Board.
2. Remove the screws (x2 , x3 ).
3. Remove the Cabinet assy from the Plasma panel section.
7.2.15.Remove the C2-Board
1. Disconnect the flexible cables (CB5, CB6, CB7 and CB8).
2. Disconnect the flexible cables (C20 and C21).
3. Disconnect the connector (C25).
4. Remove the screws (4 ) and remove the C2-Board.
7.2.16.Replace the Plasma panel
Caution:
Place the Plasma panel on a flat surface of a table
(covered by a soft cloth) and a cushion.
7.2.13.Remove the Contact metal bottom
1. Remove the screws (8 ) and remove the Contact
metal bottom.
A new Plasma panel itself without Contact metals is fragile.
To avoid the damage to new Plasma panel, carry a new
Plasma panel taking hold of the Contact metal bottom.
1. Place a carton box packed a new Plasma panel on the
flat surface of the work bench.
2. Open a box and without taking a new Plasma panel.
3. Attach the Cabinet assy and each P.C.Board and so on,
to the new Plasma panel.
16
Page 17
7.2.17.EMI processing
17
Page 18
18
Page 19
8Measurements and Adjustments
8.1.Adjustment
8.1.1.Vsus selection
Caution:
When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH.
Procedure
1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed.
2. Press [OK] button to go to TEST stage.
White pattern without On-Screen Display will be displayed during TEST and CONF stage. Press [5] button to display the
On-Screen Display.
3. Press [VOL (-)] button to set to LOW.
4. In LOW setting
a. If no several dead pixel is visible remarkably in white pattern, press [3] button to go to CONF stage.
b. If the several dead pixels are visible remarkably in white pattern, Set to HIGH by press [VOL (+)] button. Press [3] button
to go to CONF stage if the symptom is improved.
5. Press [OK] button in CONF stage to store LOW or HIGH.
6. Exit Service Mode by pressing [Power] button.
Notes:
Do not overwrite because data is written in Peaks-EEPROM after executing adjustment of V-SUS Voltage.
19
Page 20
8.1.2.White balance adjustment
Name of measuring instrumentRemarks
Color analyzer
(Minolta CS-1000 or equivalent)
ProcedureRemarks
1. Enter the Service mode.
2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is
available).
3. Select [WB-ADJ] by using [1] and [2] key in the remote controller.
4. Check that the color temp and the picture mode is the values written in table1.
5. [INNER PATTERN] is displayed by using [5] key by using [5] key in the remote controller.
6. Select [G-CUTOFF] by using the [3] and [4] key in the remote controller, and set the value
to [80] by using the volume [+] and [-] key.
Also, [B-CUTOFF] and [R-CUTOFF] set to [80]
7. Set [G-DRIVE] value to the initial data (ex. D0).
8. Set the color analyzer and adjust color point to the values written in table1 by using [BDRIVE] and [R-DRIVE]
9. Increase RGB-DRIVE value so that the maximum drive value of one of R-DRIVE or GDRIVE or B-DRIVE should become [FF]
([ALL-DRIVE] set to [FF].)
PLASMA AI
CPG
H/V Sync Control
Sub Filed Processor
1.2V
3.3V
FLASH I/F
P_S0
P_S1
DRVRST
OFF_FLAG
XRST_SYS
DISPEN
P+3.3V DET
SOS_DCC
DISCHARGE CONTROL
DATA DRIVER CONTROL
SUSTAIN CONTROL
SCAN CONTROL
P+15V
VIDEO DATA
VIDEO DATA
IIC0
UHZ
IC9402
SUSTAIN DATA
BUFFER
D_UHZ
SOS_DCC
SUSTAIN
CONTROL
IC9400,01
SCAN DATA
BUFFER
X0
X9300
20MHz
X1
P+3.3V
SC_UHZ
SOS6_SC1
SOS7_SC2
C21
A30
8
VIDEO DATA
26
28
VIDEO DATA
46
DATA DRIVER CONTROL
54
P+3.3V
55
P+3.3V
SN20
A20
SCAN CONTROL
9
UHZ
3
SOS6_SC1
6
SOS7_SC2
1
P+5V
29
P+15V
30
P+15V
CN0100
IIC0
6
STB3.3V
7
STB1.2V
8
STB5V
9
10
11
13
14
15
SUB5V
SUB3.3V
DCDC15V
F15V
P+15V
STB3.3V
SUB_AI3.3V
R_LED_ON
C.A.T.S
REMOTE_IN
D2802A
A1
R_LED_ON
7
C.A.T.SSN2800
4
REMOTE_IN
1
STB3.3V
5
SUB_AI3.3V
3
K1
POWER LED
1
4
7
3
5
DMD_IIC
STM_IIC
UART
FOR
FACTORY
USE
POWER LED
K
REMOTE RECEIVER
C.A.T.S. SENSOR
C.A.T.S SENSOR
RM2800
REMOTE
RECEIVER
23
Page 24
9.4.Block (3/4) Diagram
COLDHOT
COLDHOT
(LED:4TIMES)
(LED:8TIMES)
F201
F202
L
P9
N
AC CORD
EMI FILTERPFC
PFC
ON/OFF
DC/DC
HB LLC
LLC
ON/OFF
VOLTAGE
SWITCHING
SS-BLOCK
MCU
FLYBACK
5V
REGULATOR
SWITCHING
REGULATOR
10
14
P_S0
TUNER_SUB_ON
SOS4_PS
STB5V
F15V
STB5V_SW_ON
2
F15V
P_S1
4
12
P+5V
9
6
23
SOS8_SS
SUSTAIN CONTROL
22
8
SOUND15V
3
1
P6 A6
21
KEY1
KEY3
13
P+15V
11
PANEL_MAIN_ON
UVP/OVPOCP/OVP
Vsus
Vda
Vsus_Vda_ON
OPP
OPP
STBY5V_ON
F15V_ON
FET
SWITCH
15Vs_ON
SCP/OVP
FREQUENCY RANGE
(120Khz)
Ve
STB5V
F15V
15Vc
OCP
15Vs
15Vc
STB5V_SW_ON
PANEL_MAIN_ON
TUNER_SUB_ON
SOS4_PS
FREQUENCY RANGE
(110Khz)
FREQUENCY RANGE
(95Khz)
Vda
C25
Vda
2
1
P35
MID
MID
P2
SN2
3
4
6
Vsus
POWER SW
OPERATION
KEYS
SUSOUT
SS
55A
1
2
13
2
SS
53
13
1
PLASMA
PANEL
PANEL
SUSTAIN
ELECTRODE
PHOTO
COUPLER
STB5V
15Vc
P+5V
AC_DET
KEY BOTTON
Vda
MID
Vsus
PHOTO
COUPLER
PHOTO
COUPLER
VCC
B+(390V)
SUSTAIN CONTROL
FPC PROTECTOR
PSS
POWER SUPPLY,SUSTAIN DRIVE
COLDHOT
COLDHOT
(LED:4TIMES)
(LED:8TIMES)
24
Page 25
9.5.Block (4/4) Diagram
(LED:7TIMES)
(LED:6TIMES)
SCAN CONTROL
P2
A20
P+15V
P+15V
P+5V
SOS6
SOS7
Vsus
SN
SCAN DRIVE
Reference Voltage
SN2
6
3
MID
4
MID
Vsus Lo : 189V
Vsus Hi : 194V
IC16603
AND
IC16501
CMH
BUFFER
SUSTAIN H
IC16502
CSH
BUFFER
RECOVERY H
IC16522
CSL
BUFFER
RECOVERY L
IC16561
SN
20
2
1
30
22
UHZ
28
25
SCAN
CONTROL
BUFFER
(LED:6TIMES)
TPSOS6
CMH
TPVSUS
CMH
CML
CSH
CSL
CPH
CPH
CERS
CMH
NCPH
Q16401
Q16402
CML
Q16441
Q16451
CERS
CEL
NCRC1
NCRC2
NCEL
IC16563
INVERTER
CIS
SIU
OC1
OC2
CLK
IC16600
BUFFER
VOL
IC16521
BUFFER
SUSTAIN L
D16583
LED(G)
UHZ
(LED:7TIMES)
Q16421
Q16422
D16618
Q16601
TPSOS7
CIS
Q16621
Q16622
SEPA
IC16784,85
PC16897
IPD CIRCUIT
VAD GEN.
SHUNT REG
VFG
IC16921
IGBT CONTROL
CEL
NCRC1
NCRC2
VFG
IC16786,87
PC16723
IPD CIRCUIT
VSCN GEN.
SHUNT REG
T16472
Reference Voltage
Vad = 205
T16471
NCEL
Reference Voltage
Vscn = 147
D16713
D16714
D16728
IC16795
F15V
TPVFG
TPSN1
TPVAD
3V
VAD
Q16820
VSCN-F
5V
Q16661
IC14901,02
PDP SCAN
DRIVER
PDP SCAN
DRIVER
IC14903,04
SN21
SN22
SN23
SN24
PLASMA
PANEL
PANEL
SCAN
ELECTRODE
IC14951,52
Vfo
PDP SCAN
DRIVER
PDP SCAN
DRIVER
SN25
SN26
SN27
SN28
IC14953,54
IC16725
F5V
MAIN_STOP0
SCN_PRO
F5V
SIU
OC1
OC2
CLK
LOGIC IC
IC14961,62
CB1
DATA DRIVER (RIGHT)
C1
CB2
DATA DRIVER
CB3
CB4
C10
CONTROL DATA
13
31
1
5
9
10
PLASMA PANEL
VIDEO DATA
VIDEO DATA
VDA
VDA
P+3.3V
P+3.3V
VIDEO DATA
A30
C21
CONTROL DATA
48
VIDEO DATA
CONTROL DATA
1030
P+3.3V
1228
P+3.3V
DATA DRIVER (LEFT)
C2
C20
28
10
40
362
32
31
CB5CB7
CB6
CB8
DATA DRIVER
25
C25
P35
1
VDA
VDA
Page 26
10 Wiring Connection Diagram
10.1.Caution statement.
Caution:
Please confirm that all flexible cables are assembled correctly.
Also make sure that they are locked in the connectors.
Verify by giving the flexible cables a very slight pull.
10.2.Wiring (1)
26
Page 27
10.3.Wiring (2)
27
Page 28
10.4.Wiring (3)
28
Page 29
10.5.Wiring (4)
29
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.