Panasonic TC-P42S2 Technical Guide

2010 Plasma TV Technical Guide
2010-Plasma FHD TV – S2 Series (13
Applies to models:
TC-P42S2
th
Generation)
Panasonic National Training
Panasonic Service and Technology Company
Prepared by N. Kuge, J. Mizukami, and
Cesar Perdomo.
Edited by Cesar Perdomo
"HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC.“
Copyright © 2010 by Panasonic All rights reserved. Unauthorized copying and distribution is a violation of law.
Warning This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
Slide 2
Table of Content
Subject Slide
Table of Contents Features 5 Series Line up 6 New Features 7 Specifications 8-10 Model Comparison 11 2009/2010 Models Comparison 12-13 Connectors Location (TC-P42S2) 14 Boards Description 15 TC-P42S2 (FHD Model) 16 Technical Changes 17 Start-up Operation 18 Standby/Power On 19 Standby Operation 20 Power On Operation 21 Power On Circuit Explanation 22 CPU Commands Explanation 23 Supply Voltages (SUB Voltages) For Video Processing Circuit 24-28 Overview of Voltage Distribution 29-31 Troubleshooting “No Power” Symptom 32 Signal Processing 33 Signal Process Circuit Comparison between 2009 and 2010 34 Signal Process Circuit 35 Signal Process Circuit Explanation 36 Audio Signal Processing Circuit 37 SOS Detect (Shutdown) 38 Protection circuit block diagram 39 Power LED Error Code Definition 40-41 SOS Detect Circuit 42-43 Panel Drive SOS Detect Block Diagram 44 SOS Detect Circuit 45-46 1 Blink Error Code 47 Troubleshooting 1 Blink Failure 48 2 Blinks Error Code 49
4 Blinks Error Code 56-57 Troubleshooting 4 Blinks Failure (Flowchart) 58 5 Blinks Error Code 59 Troubleshooting 5 Blinks Failure 60-61 Troubleshooting 5 Blinks Failure (Flowchart) 62 6 Blinks Error Code 63 6 Blinks Error Code Circuit Explanation 64 P15V and P5V Test Points (SC Board) 65 Troubleshooting 6 Blinks Failure (Flowchart) 66 7 Blinks Error Detect Circuit 67-68 Troubleshooting 7 Blinks Failure 69 8 Blinks Error Code 70 8 Blinks Error Code Circuit 71 Troubleshooting 8 Blinks Failure (Flowchart) 72 9 Blinks Error Code 73 10 Blinks Error Code 74 10 Blinks Error Detect Circuit 75 Troubleshooting 10 Blinks Failure (Flowchart) 76 Service Notes 77 Service Mode 78 Self Check/Reset 79 Mirror Function 80-81 Vsus Adjustment with Remote Control 82-83 Troubleshooting 84 1st Step Resistance Test – VFG and VFO 85 1st Step Resistance Test – 5V_F and VFG 86 2nd Step – SC Resistance Test 87 2nd Step – SC Resistance Test VFG and TPSC1 88 2nd Step – SC Resistance Test VFG and TPSC1 89 3rd Step SM Resistance 90 3rd Step SM Resistance Test VFG and VFO 91 3rd Step SM Resistance Test VFG and 5V_F 92 SM Board Isolation Procedure 93-95 TV’s Behavior After Connectors Removal 96 Glossary 97-99
Subject Slide
Troubleshooting 2 Blinks Failure 50 Troubleshooting 2 Blinks Failure (Flowchart) 51 3 Blinks Error Code 52 Troubleshooting 3 Blinks Failure 53-54 Troubleshooting 3 Blinks Failure (Flowchart) 55
Slide 3
Content
1 - Features
Series Lineup New Features Specifications
2 - Models Comparison
Boards Layout Boards Part Number Connectors Location Technical Changes
3 - Start-up Operation
STB Operation
Power On Operation
4 - SOS Detect Circuit with Troubleshooting Flowcharts 5 - Video Signal Process Circuit/Panel Drive Operation 6 - Service Notes
Service Mode
Self-check
Reset
Aging Mode
7 - Troubleshooting
Boards Isolation Procedure
TV’s Behavior After Connectors Removal
Slide 4
Features
Slide 5
Series Line up
SERIES MODELS
42” 46” 50” 54” 58” 65”
VT SERIES
(FHD Premium 3D)
G SERIES
(FHD Core)
S SERIES
(FHD Leader)
PS,U SERIES
(FHD Entry)
X SERIES
(HD Leader)
PX,C SERIES
(HD Entry)
TC-P50VT25 TC-P50VT20
TC-P50G25
TC-P42G25 TC-P46G25
TC-P42S2 TC-P46S2 TC-P50S2 TC-P54S2 TC-P58S2 TC-P65S2
TC-P42U2
TC-P42X2 TC-P50X2
TC-42PX24
TC-P42C2
TC-P46C2
TC-P50G20
TC-50PS24
TC-P50U2
TC-50PX24
TC-P50C2
TC-P54VT25 TC-P58VT25 TC-P65VT25
TC-P54G25 TC-P54G20
TC-58PS24 TC-65PS24
Slide 6
New Features
VT25 VT20 G25 G20 S2 PS24 U2 X2 PX24 C2
Clubs Clubs
High Picture Quality
Smart Networking
FHD 3D
NEW
Dual Scan
Short Stroke Phosphor
NEW
THX Certified
Moving Picture 1080 Lines
1080p 720p
600Hz Sub-field Drive
NEW
Infinite Black Plus (Native CR > 2 Mil:1)
Viera Cast IPTV Wi-Fi Ready (USB)x2 VIERA Image Viewer
Image Viewer (Photo only)
(Movie & Photo)
VIERA Link
4 HDMI 3 HDMI 2 HDMI
Stylish Design
Environmen tally
Friendly
Metallic
NEW
NEW
Buck Cut
Energy Saving
(Louver Filter)
Mercury & Lead Free + 100,000 hrs + Eco Mode
Slide 7
NEW
Glossy
NEW
& Pattern Texture
Glossy
Slide 7
Specifications (1 of 3)
VT SERIES G SERIES S SERIES PS SERIES U SERIES X S E RIES PX SERIES C SERIES
Main Specification
Picture Deep Color
Resolution Contrast
(Native) Gradation Filter
Remote THX
X.V. Color Game
Mode Motion
Reality
1920X1080 1920X1080 1920X1080 1920X1080 1920X1080 1024X768 1024X768 1024X768
Infinite:1 Infinite:1 Infinite:1 Infinite:1 Infinite:1 Infinite:1 Infinite:1 Infinite:1
6144 6144 6144 6144 6144 6144 6144 6144 Louver
(Direct filter) w/ Viera Cast w/ Viera Cast - - - - - ­Y Y N N N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N N
1080 lines 1080 lines 1080 lines 900 lines 720 lines 720 lines 720 lines 720 lines
Louver (Direct filter)
AR AR - AR AR -
Slide 8
Specifications (2 of 3)
VT SERIES G SERIES S SERIES PS SERIES U SERIES X SERIES PX SERIES C SERIES
Sound Surround
Sound Control BBE Balance Control Lip Sync
Improvement
Terminal Input
AV1 Type (Position)
AV2 Type (Position)
Component1 Type (Position)
Component2 Type (Position)
HDMI1 Position HDMI2 Position HDMI3 Position
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N N N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Rear Side Side Side Side - - -
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
RCA/S (Rear)
RCA (Side)
RCA (Rear)
RCA (Rear)
HDMI4 Position PC Input
Terminal Output
Network Ethernet
Digital Audio Out
Side - - - - - - ­1 1 - 1 - 1 ­Y Y Y Y Y Y Y Y
1 1 - - - - - -
Slide 9
Specifications (3 of 3)
VT SERIES G SERIES S SERIES PS SERIES U SERIES X SERIES PX SERIES C SERIES
Card I/F SD Card Slot
SD Card LED Color SD Function
Other I/F USB
(Wi-Fi Ready) RS-232C
Function DLNA
IPTV
Y Y Y Y Y Y Y Y Blue - - - - - - ­Movie &
Photo 2 2 - - - - - -
1 - - - - - - -
- - - - - - - ­Viera Cast Viera Cast - - - - - -
Movie & Photo
Photo Photo Photo Photo Photo Photo
Slide 10
Models Comparison
Slide 11
2009/2010 Models Comparison (1 of 2)
2009 model 2010model New features Remarks
3D Added(120kHz frame sequential) Panel NeoPDPeco Panel Native contrast Infinite:1
TC-P**V10 TC-P**VT25/20
TC-P**G10/15 TC-P**G25/20
TC-P**S1 TC-P**S2
Screen coating Louver (Direct filter, No front glass) USB Added (Wi-Fi Ready) Power Consumption -40%
Panel NeoPDPeco Panel Native contrast Infinite:1 Screen coating Louver (Direct filter, No front glass) Power Consumption -40%
Panel NeoPDPeco Panel Native contrast Infinite:1 X.V. Color Added Power Consumption -40%
TC-**PS14 TC-**PS24
Panel NeoPDPeco Panel Native contrast Infinite:1 Gradation 6,144 X.V. Color Added Power Consumption -40%
Slide 12
2009/2010 Models Comparison (2 of 2)
2009 model 2010model New features Remarks
Panel NeoPDPeco Panel Native contrast Infinite:1 Gradation 6,144
TC-P**U1 TC-P**U2
X.V. Color Added Game mode Added Power Consumption -40%
TC-P**X1 TC-P**X2
TC-P**X14 TC-P**PX24
TC-P**C1 TC-P**C2
Panel NeoPDPeco Panel Resolution 1024X768 (*1) Native contrast Infinite:1 Gradation 6,144 X.V. Color Added HDMI input 2 (*2) Power Consumption -40%
Panel NeoPDPeco Panel Resolution 1024X768 (*1) Native contrast Infinite:1 Gradation 6,144 X.V. Color Added Power Consumption -40%
Panel NeoPDPeco Panel Resolution 1024X768 (*1) Native contrast Infinite:1 Gradation 6,144 Power Consumption -40%
(*1)2009 model is 1,366 x 768.
(*2)2009 model is 3.
(*1)2009 model is 1,366 x 768.
(*1)2009 model is 1,366 x 768.
Slide 13
Connectors Location (TC-P42S2)
Slide 14
Boards Description
Board Description Board Description
A Speaker out, Sound Processor, AV Terminal, AV
Switch, DC-DC Converter, Digital Signal
Processor, Microcomputer, HDMI Interface, SD
card slot, Format-Converter, Plasma AI, Sub-
Field Processor, ( Newly Added Key Switch )
C1 Data Drive ( Right ) SC Scan Drive C2 Data Drive ( Left ) SU Scan Out ( Upper )
K Remote Receiver, Power LED SD Scan Out ( Lower )
P Power Supply
42” SM
Boards comparison between 2009 S1 series and 2010 S2 series
2009
S1 series
SU + SD SM ( only 42inch )
2010
S2 series
Board
GK + S Delete ( on A board )
Slide 15
New
TC-P42S2 (FHD Model)
( 42inch only )
SU and SD board are
integrated to SM board
No fans
New
New
Power SW and
Key Input are
now on the A
board
Slide 16
Technical Changes
The resolution of the 50” HD models has been reduced from 1,366x768 to 1024x768 (Same as the 42” HD models).
TC-P42S2
The Power Switch is located on the A board (G20 and S2 models). The U2, X2, and C2 models still have the power switch on the S board.
The SU and SD boards are now just one board (SM). The TC-P42X2 model combines the SU, SD, and SC boards into just on board (SN). Instead of 30V, SUB5V is used as the Tuner +B. The tuner has a built-in DC-DC Converter. P5V is produced in the A board. (Not in the P board.) The Main CPU and the Front end processor circuit are built into one IC. (Nile-TCON IC8001). IC8001 uses STB3.3V and STB1.2V as VCC. Vset is no longer used on the SC board. P25/A25 connector is deleted
G20/25, VT20 Series
No front glass is used on these models.
Slide 17
Start-up Operation
Standby/Power On
Slide 18
Standby Operation
P9
P
P
Circuit
STB
STB5V
P7
1 1
5V
A7
3.3V REG
STB5V
3.3V REG
3.3V
3.3V
POWER SWITCH
IC9003
PANEL
Vcc
Vcc
Processing
CPU
STB3.3V
MAIN
CPU
Signal
IC8001
A
A
A1 K1
3 3
K
K
REMOTE
REC.
LED
Slide 19
Standby Circuit Explanation
When the TV is plugged in: AC is applied to the standby circuit in the power supply to produce STB5V. The STB5V is provided to the A board via connectors P7 (Pin 1). The STB5V from pin1 of connector P7 is applied to a 3.3V regulator to power the Main CPU
(IC8001) on the A board. This energizes and prepare the microprocessor (CPU) for program execution.
The 3.3V from the voltage regulator besides being applied to the CPU, is also applied to the remote control receiver and the power LED on the K board through connector A1/K1 (pin 3).
If the STB5V is missing, the TV is dead (No power)
Slide 20
Power On Operation
P9
P
P
RELAY
STB
Circuit
Vsus, Vda
STB5V
Power
CPU
F15V
P15V
P7 A7
7 7
55
3.2V
3.2V
TV_SUB_ON
SUB3.3V,
1.8V,1.2V
3.2V
5V
1 1
P6 A6
77 88
PA4701
99
14.6V F15V
PANEL_MAIN_ON
IC9004
3.3V REG
PANEL_STB_ON
STB5V
IC4700(A)
3.3V REG
IC5606
IC5610
3.3V
STB3.3V
3.3V
10 blinks
SOS Detect
SUB1.8V
SUB1.2V
SUB5V
IC9003
PANEL
Vcc
Vcc
KEY_INPUT
Processing
CPU
IC8001
MAIN
Signal
IC4700(B)
IC4700(B)
Detect
A
CPU
TUNER
A
A1 K1
3 3
6
5 5
Voltage Drop
Error Detect
K
K
6
POWER SWITCH
REMOTE
REC.
LED
IC5608
SUB3.3V
SUB3.3V
Slide 21
Power On Circuit Explanation
The power command from the power switch on the A board or the remote control receiver on the K board is provided to the Main CPU on the A board (IC8001). The CPU on the A board outputs the “TV_SUB_ON” Command (3.2V) and the PANEL_STB_ON” command (3.2V).
The “TV_SUB_ON” command is provided to pin 5 of connector P7 of the power supply
to develop the F+15V. At this time, the relays on the power supply are triggered and a “click” sound can be heard.
The F+15V from the P board is applied to several voltage regulator (IC5608- IC5610, and
IC5606) on the A board. The voltage output from these ICs are SUB5V, SUB1.8V, and SUB1.2V respectively. They are used by various circuits on the A board. To avoid catastrophic failures, they are monitored by an SOS Detect circuit (IC4700) for over-voltage and over-current conditions. Any abnormalities of the SUB5V, SUB1.8V, or SUB1.2V triggers the SOS circuit. The TV shuts down and the power LED blinks 10 times.
The “PANEL_STB_ON” is used to turn on the 3.3V regulator (IC9004) on the A board.
The output voltage is applied to the “Panel CPU” on the A board. The Panel CPU on the A board outputs the “PANEL_MAIN_ON” Command (3.2V) to pin 7 of connector P7 on the P board. The “PANEL MAIN ON” command turns on the power supply circuit that outputs the Vsus, Vda, and 15V.
Slide 22
CPU Commands Explanation
TV SUB ON (F-STBY-ON), PANEL-STB-ON, PANEL MAIN ON, and DISPEN.
The “TV Sub On” The CPU on the A board outputs the
“TV_SUB_ON” Command (3.2V) when the power is turned on. This command is used to turn on the circuit in the power supply that generates the F+15V.
The F+15V is provided to the A to generate the Sub-voltages used by the signal process circuit. When the output of the Sub-voltages is confirmed by the system MPU, it outputs the “Panel STB On” command. The “Panel STB On” (3.2V) command is used to energize the panel MPU IC. When the panel MPU is energized, it outputs the “Panel Main On” command.
A7
A
5
7
PANEL_MAIN_ON
TV_SUB_ON
IC9004
RESET
RESET
3.3V
3.3V
IIC-SW
IIC-SW
P_ON/OFF
IC9003
panel
pane
uCOM
uCOM
l
IC8001-2
Nile-
Nile-
TCON
TCON
(SYSTE
(SYSTE
M CPU)
M CPU)
DISPEN
The “Panel Main On” (3.2V) command is applied to the power supply to turn on the circuits that generate the Vsus, Vda, P15V.
The “Dispen” (Display Enable) command is applied to the Discharge Control/Sub-field Conversion IC (IC9300) to begin panel drive operation and video display.
PANEL_STBY_ON
PANEL_VCC_ON
Slide 23
P
STB5V
P7
Supply Voltages (Sub Voltages) For Video Processing Circuit
A7
5
5
IC4700
1
1
STB5V
1
RESET
RESET
3.3V
3.3V
TV_SUB_ON
MCU_XRST (STB_RST )
3
2
STB3.3V
IC5601
STB reset
STB reset
5
4
IC8001-1
Nile-TCON
Nile-TCON
(SYSTEM
(SYSTEM
CPU)
CPU)
A
F+15V
P6
5V
IC8004
EEPROM
EEPROM
IC8502 Flash ROM
Flash ROM
IC8002
DDR2
DDR2
SUB5V
IC5609
3.3V
IC5607
3.3V
IC5605
3.3V
IC5613
3.3V
Power Switch
DDR_VCC_POST =SUB1.8V
SUB1.2V
SUB3.3V_A
3.3V
SUB3.3V_HDMI
3.3V
SUB3.3V
3.3V
SUB3.3V_SD
3.3V
SUB5V
STB3.3V
SUB3.3V
IC2106-1
AMP
AMP
IC8503 EEPROM
EEPROM
IC4701 TEMP sense
TEMP se
JK8502
4
TU8302
TUNER
TUNER
LED/
Remote
A1
3 1
nse
SD card SLOT
IC9004
RESET
A6
A6
7
7
8
8
9
9
#
= Steps
F+15V
6
RESET
3.3V
3.3V
IIC-SW
IIC-SW
PA4701 (Fuse)
F15V
IC5610
1.8V
1.8V
IC5606
1.2V
1.2V
IC5608
5V
SUB5V / SUB5V_TUNER
Sub-Voltages Distribution Explanation
AC is applied to the standby circuit in the power supply to produce STB5V when the TV is plugged in.
The STB5V is provided to the A board via connectors P7 (Pin 1).
1
2
3
The power command from the power switch on the A board or the remote control receiver
4
The CPU on the A board outputs the “TV_SUB_ON” Command (3.2V)
5
The F+15V from the P board is applied to several voltage regulator (IC5608- IC5610, and
6
The STB5V from pin1 of connector P7 is applied to a 3.3V regulator to power the Main CPU (IC8001) on the A board. This energizes and prepare the microprocessor (CPU) for program execution.
The 3.3V from the voltage regulator besides being applied to the CPU, is also applied to the remote control receiver and the power LED on the K board through connector A1/K1 (pin 3).
The reset pulse from IC4700 is applied to the Main CPU (IC8001) for program execution.
on the K board (Not shown on the schematic) is provided to the Main CPU on the A board (IC8001).
The “TV_SUB_ON” command is provided to pin 5 of connector P7 of the power supply to develop the F+15V. At this time, the relays on the power supply are triggered and a “click” sound can be heard.
IC5606) on the A board. The voltage output from these ICs are SUB5V, SUB1.8V, and SUB1.2V respectively. These voltages are used by the signal processing circuit in the
A board.
The circuit responsible for processing the signal is now ready. All the necessary voltages are present.
Slide 25
P
STB5V
SND15V
P15V
11a
11b
VSUS
Vda
Supply Voltage (P15V) For 1
A7
P7
5
5
IC4700
RESET
RESET
3.3V
IC9004
RESET
RESET
3.3V
3.3V
IIC-SW
IIC-SW
3.3V
3.3V
CE(STB_D3.3V output)
DCDC_OE
13
P6
1
1
7
7
A6
1
1
2
2
3
3
A20
29
30
1
STB5V
IC2106-2
AMP
AMP
P15V
P15V
P15V P5V
10
PANEL_MAIN_ON
SND15V
11
st
Stage of Panel Drive Circuit
TV_SUB_ON
MCU_XRST (STB_RST )
STB3.3V
IC9003
9
12
NRST
P_ON/OFF
STB_D3.3V
uCOM
8
IC9001
EEPROM
EEPROM
IC9803
3.3V
3.3V
IC9800
1.2V
1.2V
IC9801
5V
5V
P5V / P5V_DCDC
panel
panel
uCOM
P3.3V
P3.3V
P1.2V
PANEL_READY
XRST
DRVRST
PANEL_STBY_ON
P3.3V
IC9400
Buffer
Buffer
IC9401
Buffer
IC8001-2
16
14
15
/PANEL_VCC_ON
IC9304
EEPROM
EEPROM
IC9300 Discharge control
Discharge control
Sub-field Conv.
Sub-field Conv.
IC9402
Buffer
Buffer
Buffer
Nile-
Nile-
TCON
TCON
(SYSTEM
(SYSTEM
CPU)
CPU)
7
DISPEN
17
Panel drive /
Picture signal
18
A
A31
66
67 68
66 68
A32
Panel Drive Circuit Supply Voltages
When the output of the Sub-voltages is confirmed by the system MPU,
7
The System CPU outputs the “Panel STB On/Panel VCC On” command to IC9004.
8 9
10
11
12
13
14
15
When Panel STB On command is applied to IC9004, STB3.3V is developed. Reset (NRST) is also generated by IC9004
When STB3.3V and Reset are applied to the Panel CPU (IC9003), the PANEL MAIN ON command is output to the power supply.
P15V is output from the power supply when it receives the PANEL MAIN ON command.
Vsus and Vda are also output at this point.
11b11a
Right after the PANEL MAIN ON command is output from IC9003, the P_ON/OFF command is also output to IC9004.
IC9004 outputs the ENABLE command to the voltage regulators IC9800, 9801, 9803 to output 3.3V, 1.2V, and 5V respectively.
IC9003 also outputs XRST IC9003 outputs DRVRST (Drive Reset) to reset the drive section of IC9300 and begin
panel drive operation.
16
17
18
PANEL READY from the Panel CPU is output to the System CPU to signal the
beginning of panel drive operation. IC8001 outputs the DISPEN (Display Enable) command to IC9300 to begin panel drive
and picture drive operation. IC9300 outputs the pulses and data necessary to drive the panel and generate video.
Slide 27
Supply voltages (Vsus and Vda) for 2
When the Vsus, Vda, and P15V and all its derivates voltages are present, the panel drive circuit starts to operate.
AC in
nd
Stage of Panel Drive Circuit
TC-P42S2
Relay
Power factor
control
SC SS
Vsus
P35
Vda
Vda
1 2
P11
1
SS11
1
SC2
Vsus
P2
11
VSUS
11a
Vda
11b
C1
Vda
C10 C20
1-5
16-20
Vsus
Vda
C25
Vda
1-2
C2
Slide 28
Overview of Voltage Distribution
The voltage distribution to all the boards is illustrated in this block diagram
P3.3V
Drawing is 46inch
50inch: C1-C2 → C1-C3
42inch: SU+SD → SM )
Slide 29
AC input
SU
TC-P42S2
The voltage distribution to all the boards is illustrated in this block diagram
SC
DCDC DCDC
DCDC
5V
SC2
Vsus
(P34)
P6 A6
Power
uCOM
F_STBY
F15V
Stand-by
power
REG
15V
P7
A7
STB5V
STB 5V
Relay
Power factor
control
15V
DC/DC
15V
Vsus
Vsus
Vda
P35
Vda
P11P2
15V
SC11
SS
DCDC
5V
SD
C1
SC20
15V
5V
A20
F15V
A31
C11
5V
3.3V
3.3V
3.3V
STB3.3V
A32
5V
C21
A
Vda
C25
SS33
5V
C23
C2
Slide 30
AC input
SU
SD
TC-P50/46S2
The voltage distribution to all the boards is illustrated in this block diagram
SC
DCDC DCDC
DCDC
SC20
15V
SC2
A20
5V
Vsus
(P34)
P2
P6 A6
F15V
A31
Power
uCOM
F_STBY
F15V
5V
Stand-by
power
REG
15V
P7
A7
3.3V
REG
STB5V
STB 5V
3.3V
STB3.3V
A32
5V
Relay
Power factor
control
15V Vda
DC/DC
Vsus
15V
A
C2
Vsus
Vda
P11
Vda
P35
SC11
SS
DCDC
SS33
5V
C23C25
C1
3.3V
C3
Slide 31
Troubleshooting “No Power” Symptom
Cautions: Disconnect the AC Power prior to making any disconnection or connection. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Check the SD card slot for metal objects. Check also for bended pins. Make sure that connector P6 on the P board is properly connected.
Check all the connections between the P board and the A board. Make sure P7/A7 is properly seated. Plug in the TV and turn it on
No
Replace the P
board
No
Is there 5V
at pin 1 of
connector A7
at plug in?
Replace the A
Yes
board
No
Is there
approx. 3.2V at pin 5
of connector P7 on
the P board when the
power button is
pressed?
Do the
AC relays click
after pressing the
power switch?
Yes
Replace the P
board
Yes
Place your voltmeter on 7 of connector P7
and press the power switch.
No
Replace the A
board
Is there
approx. 3.2V
present?
Yes
Replace the P
board
Slide 32
Signal Processing
Slide 33
Comparison Between the Signal Process Circuit used in the 2009
Models and the Signal Process Circuit used in the 2010 models
Nile-TCON
2009
CPU And Front
End Processor IC
New
2010
Slide 34
Signal Process Circuit
TUNER
TUNER
Digital
Digital
Analogue
Analogue
Analog
Digital (Serial data)
IC8001
IC8001
(Nile-TCON)
(Nile-TCON)
Resize
Resize
IP conv.
IP conv.
Signal
Signal
Processor
Processor
LVDS
IC9300
IC9300
Sub-field
Sub-field
Conv.
Conv.
Discharge
Discharge
control
control
Test-pattern
Test-pattern
OSD
VIDEO
DATA
Sustain
control
Scan control
A
A
A31
A32
A20
IC9003
IC9003
PDP-drive uCOM
PDP-drive uCOM
Slide 35
Signal Process Circuit Explanation
The main function of the A board is to select and process one of the incoming video signals. Video inputs 1 and 2, Component Video Inputs 1 and 2, HDMI inputs 1,2 and 3, and the composite video output of the tuner are all connected to IC8001 for selection. The video input signal can be in any of the three formats: Video, Y/C, or Y, Pb, Pr. A comb filter inside IC8001 converts the composite video signal of the main picture to Y and C (lumin ance and chrominance) signals. S-Video, which is already Y/C separated, simply passes through the comb filter. The signal is then converted to RGB.
At the completion of this process, the format of the composite or S-Video signal is now the same as a digital 1080i component signal. If the incoming video is in the 480p, 720P, 1080i, and 1080p format, the Y, Pb, and Pr signals undergo A/D (analog to digital) conversion only.
Digital television reception of the tuner is output in the form of an IF (Intermediate Frequency) signal . The transport stream from the tuner enters the VSB I/F (Interface) section of IC8001 where the video signal is extracted and converted to YUV data. The output is provided to the Video Input I/F for selection. The JPEG data of the SD card enters the JPEG I/F section of IC8001 for conversion into YUV data and output to the Video Input I/F circuit. The video input interface outputs the selected picture data to the video process circuit.
This Video Process section of the IC performs all picture control operations such as brightness, contrast, color, tint, etc. On Screen Display data such as channel numbers, Digital TV closed caption, and picture adjustments are mixed with the video data. LVDS (Low Voltage Differential Signaling) is output to IC9300 (Plasma AI, H/V Sync Control, and Sub-field Processor). The Plasma AI (Adaptive brightness Intensifier) circuit analyzes the video program level for the distribution of dark and bright components. This circuit is also used to speed up the scanning process and control the number of sustain periods. This increases the brightness and improves the contrast ratio. The data drive signals are output to the C1 and C2 boards. The C1 board drives the right portion of the panel and the C2 board drives the left portion
IC9300 also provides the scan, sustain and data drive signals. The scan pulses are output to the SC board. The sustain pulses are output to the SS board.
The main MCU handles all video applications. It serves as the controller that monitors all operations of the TV section of the unit.
Slide 36
Audio Signal Processing Circuit ( TC-P42S2/U2/X2/C2)
All the audio signal processing is done by the Main CPU/Signal Processor IC (IC8001). The digital audio signal from IC8001 is output to the optical audio output jack as PCM/Dolby Digital.
Serial data is output to the audio amplifier IC (IC2106). The output of IC2106 is connected to the speakers.
Opt
Audio out
(Digital audio)
(Serial data)
IC2106
AMP
AMP
A11
TU8302
TUNER
TUNER
COMP1/2
Video1/2
HDMI1/2/3
RF(A)
IC8001
Nile-TCOM
Audio
Audio
Audio
Processor
Processor
X8000
Slide 37
SOS Detect
(Shutdown)
When an abnormality occurs in the unit, the “SOS Detect” circuit is triggered and the TV shuts down. The power LED on the front panel will flash a pattern indicating the circuit that has failed.
Cautions:
If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off.
Some steps require removal of connectors and sometimes PC boards removal. Do not allow the TV to run for more than 30 seconds while connectors or boards are disconnected.
Warning: The Vsus line has large capacitors that hold the charge for some time even after the TV has been turned off and
unplugged. When disconnecting P2/SC2 or P11/SS1, bleed the remaining charge of the Vsus before reconnecting the cable. Use a 500 ohms/ 5W (At least) resistor to discharge the Vsus line before reconnecting P2/SC2 or P11/SS11.
Slide 38
Protection circuit block diagram (TC-P42S2)
Voltage detect
Energy recover
SOS8
IC9004
(8 Blinks)
SM
Voltage detect
Vscn over-voltage
Voltage detect
Vscn voltage-drop
Voltage detect
15V_F / 5V_F
SU/SD board
connection
Connection check
Voltage detect
Energy recover
FPC connection
Connection check
15V
SC
SC
SS
SS
Vsus
Vsus
15V
SOS6 (6 Blinks)
SOS7 (7 Blinks)
P
P
Power
CPU
Vsus
Vda
C2C1
Detect abnormal
15V
15V
F15V
STB5V
Red LED
SOS8 (8 Blinks)
A
A
F15V
Buffer
( Level
shift )
Power off
(4 Blinks)
5V
3.3V
Sub-Field
convert
IC4700
Detect SUB
9V/5V/3.3V
LED pulse
(6 Blinks) (7 Blinks)
IC9003
Panel
CPU
(5 Blinks)
(2 Blinks)
(3 Blinks)
(9 Blinks)
Reset
IC8001
Nile-TCON
SYSTEM
(10 Blinks)
CPU
Alarm
PANEL
Slide 39
Power LED Error Code Definition (1 of 2)
POWER LED
ERROR
CODE
1 BLINLK
2 BLINKS P15V form the P board
3 BLINKS P3.3V from the A board
4 BLINKS
5 BLINKS P5V from the A board
6 BLINKS SC Energy Recovery Circuit
CIRCUIT MONITORED
Panel Information SOS
Panel Alarm SOS
Power Supply output
voltages
CONDITIONS TRIGGERING
THE SHUTDOWN
Communication problem between the System CPU (IC8001) and the Panel CPU (IC9003)
Missing P15V
P15V is not been generated by the P board.
P15V is been affected by one of the boards it is
connected to (A short circuit of the P15V). Wrong diagnostic by the A board Missing P3.3V Reasons:
The A board is not generating the 3.3V
The 3.3V is been affected by one of the C boards
or the Panel (A short circuit of the P3.3V). Wrong diagnostic by the A board Regulation issues with any of the voltages output from the power supply. Wrong diagnostic by the A board Missing P5V Reasons:
The A board is not generating the 5V
The 5V is been affected by the SC, SS, A, or C2
board (A short circuit of the P5V). Wrong diagnostic by the A board An increase or reduction of the Energy Recovery Circuit output (MID). Open connection between connector A20 on the A board and SC20 on the SC board. Open connection between any of the ribbon cables on the C boards and the A board. Open connection between the ribbon cable/cables interconnecting the C boards. Wrong diagnostic by the A board.
LIST OF BOARDS POSSIBLY CASUSING THE FAILURE
MOST
COMMON
A
SC P SS A
C1 or C2 A Panel
P A
SC,SS C2 A
SC A
2ND OCCASIONALLY RARELY
¤
¤
¤
¤
¤
¤
¤
¤
C
Slide 40
Power LED Error Code Definition (2 of 2)
POWER LED
ERROR
CODE
7 BLINKS
8 BLINKS
9 BLINKS
10 BLINKS
CIRCUIT MONITORED
Scan Drive Circuit and
Connection between the SC
board and the SM board.
Sustain Drive Circuit and
Connection between the SS
board and the Panel.
Discharge Control Circuit
(IC9300)
CONDITIONS TRIGGERING
THE SHUTDOWN
Missing Vsus. Abnormality of the scan circuit output, the 15V_F, the scn_pro, and Vscn circuit. Loose or open Connection between the SC board and the SM board (SC41, SC42, SC46). Open or loose connection between connectors SC2/P2 Wrong diagnostic by the A board Defective panel Abnormality of the sustain drive circuit. Open or loose connection between the SS bd and FPCs from the panel (SS61, SS64, SS21,SS24, and SS58). Open or loose connection between connectors C10/C20 Wrong diagnostic by the A board Defective panel
Failure of IC9300 A
Abnormalities of the F+15V.
Reasons:
The P board is not generating the F+15V
SUB Voltages are affected by the K board or by
metal object present in the SD card slot.. Shorted Vsus (By the SS board or SC board). Shorted Vda (By the panel, C1, or C2 board) Wrong diagnostic by the A board.
LIST OF BOARDS POSSIBLY CASUSING THE FAILURE
MOST
COMMON
SC SM Panel A
SS Panel A C2
SS SC A - P K
2ND OCASSIONALLY RAREALLY
¤
¤
¤
Slide 41
SOS Detect Circuit (TC-P42S2)
A7
9
SUB5V
SUB1.8V
SOS4_PS
FAN_SOS
STB3.3V
STB3.3V
If all inputs = L,
output = L
IC4700
REG
(STB3.3V)
RESET
29
27
28
30
4
SOS
SOS4_PS
PANEL READY (STATUS)
PANEL ALARM (SOS)
SOS4_PS
67
IC9004
REG
(STB3.3V)
RESET
5 blinks
5
4
3
SOS6 SOS7 SOS8
65
68
66
3 blinks
SOS6 SOS7 SOS8
28 29
30
5V to 3.3V
IC8001
10 blinks 9 blinks
AC7
SOS_DCC
B27
IC9300
Nile-TCON
SOS8
DRV_RST
85
2 blinks
78
4 blinks
IC9003
GenX7
PDP
panel
uCOM
6 blinks 7 blinks 8 blinks
6 blinks
P5V
60
P3.3V
61
P15V
62
SUB1.2V
STB3.3V
31
(SYSTEM
uCOM)
A20
15 16
Q9900 Q9901
63
3.3V Detect
A32
1
P5V
P3.3V
SUB5V
SUB1.8V
SUB1.2V
IC9801 IC9803
IC5608 IC5610 IC5606
P15V
A6
1~3
F15V
7~9
PA4701
Slide 42
SOS Detect Circuit (1 of 3)
Protection circuits are incorporated in the unit to prevent the failure of a single circuit or component from creating catastrophic damage. A shutdown condition occurs when there is an over voltage, a short or a drop in any of the voltage lines. If the TV has fans, the shutdown circuit is triggered when they draw more current than normal. Note: The model TC-P42S2 The Nile-TCON CPU/Front End Processor (IC8001) and the GenX7 Panel CPU IC9003 of the A board detect when a shutdown condition has been triggered. When an abnormality has occurred, the unit’s protection circuit operates and the TV is reset to the standby mode. At this time, the defective block can be identified by the number of blinks of the POWER LED on the front of the unit. The Panel MPU IC9003 of the A board (Located on the D board on previous generations) detects conditions that make the power LED blinks1, 2, 3, 4, 5, 6, 7, 8, or 9 times. The Main MPU IC8001 of the A board detects conditions that make the power LED blinks 10 times. The number of times that the POWER LED blinks indicates the areas where a problem is suspected.
1 Blink SOS:
2 Blinks SOS:
kept high. If the 15V line is missing or shorted, a low is provided to pin 62. As a result, the unit shuts down and the power LED blinks 2 times.
3 Blinks SOS:
present at pin 61, the CPU (IC9003) shuts down the unit. The power LED blinks 3 times.
Communication error between System CPU IC8001 and Panel CPU (IC9003).
Pin 62 of the CPU IC9003 monitors the 15V line. During normal operation pin 62 is
The 3.3V from IC9803 on the A board is monitored by IC9003. If the 3.3V is not
Slide 43
Panel Drive SOS Detect Block Diagram (TC-P42S2/U2)
SM
SM
SM41
SM42
SC
SC
SC41
VF_G
SC42
VF_G
Vsus pulse
RECOVERY
D16583
IC16581
(6X) SOS
DETECT
Vscan
DETECT
15V/5V_F
DETECT
SC50
ENERGY
UHZ
Vsus
SC20
15V
SOS6
SOS7
SC2
up
low
35
21 20
18
1
6 7
1
P2
A20
29 30
1
15 16
18
63 66
SOS6 SOS7
UHZ
SOS8
P3.3V
P
P
A
A
P15V
P5V
28 29
IC9004
STB_D3.3V
/ RESET
31
30
Vda Vsus
P6 A6
SOS6
5
SOS7
4
UHZ
2
3
Discharge
SOS8
P15V
66 68
IC9300
Control
3
3
3.3V
IC9003
PANEL CPU
66
5V
P11
1 4
PANEL MAIN ON
SS33
SS11
1 4
P5V
Vsus
IC16251
(8X) SOS
DETECT
1 7
Vsus pulse
ENERGY
RECOVERY
15V
SOS8
SS21
SS24
SS
SS
D16253
SS61
SS64
C1
C1
68
A32
P5V
P5V
SOS8
SS58
SS2
SS2
C21
6
117
C23
C2
C2
Slide 44
SOS Detect Circuit (2 of 3)
4 Blinks SOS: When a voltage regulation issue of any of the lines from the power supply occurs,
pin 9 of connector P7 goes high. This high is provided to pin 67 of IC9003 of the A board triggering the “POWER SOS” circuit. When this happens, the TV shuts down and the power LED blinks 4 times. Primarily the P board causes 4 blinks, followed by the A board.
5 Blinks SOS:
kept high. If the 5V line is missing or shorted, a low is provided to pin 60. As a result, the unit shuts down and the power LED blinks 5 times.
6 Blinks SOS:
operation, a low is applied to pin 65. If the SC board becomes defective, a high is provided to pin
65. As a result, the unit shuts down and the power LED blinks 6 times. The TC-P42X2/C2 series have an energy recovery circuit in the SN boards. This circuit monitors the scan board output and the sustain board output. Any abnormality on this circuit will trigger the 6 blinks code. If SC20 is disconnected or is not seated properly, the TV shuts down with 6 blinks.
7 Blinks SOS:
normal operation, a low is applied to pin 68. If the SC, SU, or SD board becomes defective, a high is provided to pin 68. As a result, the unit shuts down and the power LED blinks 7 times.
8 Blinks SOS:
operation, a low from connector SS33 on the SS board is connected via the C2 board to pin 63 of connector A32 on the A board. Pin 63 of A32 is connected to pin 66 of the panel CPU IC9003. If the SS board becomes defective, a high is provided to pin 66. As a result, the unit shuts down and the power LED blinks 8 times. 8 Blinks condition is also caused when the connections between the panel’s flex-cables and the sustain board are broken or the connector are not properly seated.
Pin 60 of the CPU IC9003 monitors the 5V line. During normal operation, pin 60 is
Pin 65 of the CPU IC9003 monitors the status of the SC board. During normal
Pin 68 of the CPU IC9003 monitors the status of the SC, SU, SD board. During
Pin 66 of the MPU IC9003 monitors the status of the SS board. During normal
Slide 45
SOS Detect Circuit (3 of 3)
10 Blinks SOS: IC5606 generates the SUB1.2V, IC5610 generates the SUB1.8V, and IC5608
generates the SUB5V. The output from these ICs are monitored by the Analog-ASIC (An Application­Specific Integrated Circuit (ASIC) IC4700. Any abnormality on these voltages (Including the F_STB15V), triggers the shutdown circuit. The MPU shuts down the unit. The power LED blinks 10 times. A short circuit of the Vsus or the Vda can also cause a 10 blinks shutdown.
INPUT OUTPUT
SUB 1.2V FAN SOS SUB 5V SOS4 SUB 1.8V SOS
Pin 31 Pin27 Pin 28 Pin 29 Pin 30 Pin 4
L L L L L 0.3V L H L L L 2.55V L X H L L 1.95V L X X H L 1.35V L X X X H 0.75V
H X X X X 3.0V
Normal
SOS 10X
Slide 46
1 Blink Error Code (Communication Error Between IC8001 and IC9003)
This condition can cause the TV to shutdown and the power LED to blink 1 time
1. No communication between IC8001 and IC9003
Since both ICs are located on the A board, only the A board should be replaced
Note: In 2009 models, STB5V for IC8001 and IC9003 is provided by 2 different connectors. For this reason if there were connection problems between the P board and the A board, the TV would’ve went into shutdown with one blink. This is not the case with the 2010 models. Only the A board can possibly cause 1 blink shutdown.
Slide 47
Troubleshooting 1 Blink Failure
If the TV shuts down and the power
LED blinks 1 time, replace the A
Slide 48
2 Blinks Error Code (P15V Abnormality)
These 2 conditions can cause the TV to shutdown and the power LED to blink 2 times
1. Missing P15V
Reasons:
P15V is not been generated by the P board.P15V is been affected by one of the boards it is connected to (A short circuit of the P15V).
2. Wrong diagnostic by the A board
Slide 49
Troubleshooting 2 Blinks Failure
A 2 blinks condition is caused by the SC, SS, A, or P board. (SC>SS>A>P)
Troubleshooting
Unplug the TV and do a resistance test between the P15V and ground to determine if the P15V is shorted or not.
15V not shorted
If the 15V is not shorted, the possibilities of the SC and SS boards being defective are eliminated. To determine between the P board and the A board, connect the TV, turn the power on, and check to see if the P15V is present. If P15V is present, the A board is likely to be defective. If P15V is missing, the P board is defective.
Shorted 15V
If a short is found, with the TV disconnected, start removing the connectors providing P15V one at a time until the source of the short is detected.
(Only the A and P board are suspected of causing the problem)
Warning: The Vsus line has large capacitors that hold the charge for some time even after the TV has been turned off and
unplugged. When disconnecting P2/SC2 or P11/SS1, bleed the remaining charge of the Vsus before reconnecting the cable. Use a 500 ohms/ 5W (At least) resistor to discharge the Vsus line before reconnecting P2/SC2 or P11/SS11.
Slide 50
Troubleshooting 2 Blinks Failure (2)
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Unplug the TV and check the resistance between pin 1 of connector P6 and ground (Chassis)
Plug in the TV and turn it on.
Measure the voltage at pin 1 of
connector P6
Is there
15V
present?
Replace the P
board
YesNo
Replace the A
board
No
Is there a
short
circuit ?
Reconnect P11 and measure the
resistance between pin 1 of
connector P6 and ground (Chassis)
Yes
Unplug connectors P6 and P11, on the P board. Measure the resistance between pin 1 of connector P6 and ground (Chassis)
No
Is there a
short
circuit?
Yes
Replace the P
board
Disconnect SC20 on the SC board and reconnect P6. Measure the
resistance between pin 1 of connector P6 and ground (Chassis)
Replace the SC
board
No
Is there a
short
circuit?
Yes
Replace the A
board
No
Is there a
short
circuit?
Yes
Replace the SS
board
Slide 51
3 Blinks Error Code (P3.3V Abnormality)
These 2 conditions can cause the TV to shutdown and the power LED to blink 3 times
1. Missing P3.3V
Reasons:
The A board is not generating the 3.3VThe 3.3V is been affected by one of the C boards or the Panel (A short circuit of the P3.3V).
2. Wrong diagnostic by the A board
Slide 52
Troubleshooting 3 Blinks Failure
A 3 blinks condition is caused by the A, board, C board, or the panel (A>C>Panel)
Note: In previous generations of Panasonic Plasma TVs (With the exception of the 2009
model, TC-P54Z1), a 3 blinks error code was normally caused by the A or DG board. In 2010 models, the P3.3V generated in the A board is used by the A board, the C boards,
and the panel drive ICs of the FPC from the panel into the C boards.
Troubleshooting
Unplug the TV and do a resistance test between the P3.3V and ground to determine if the P3.3V is shorted or not.
3.3V not shorted
If the 3.3V is not shorted, the possibilities of the C boards or the panel being defective are eliminated. If P15V is present, the A board is likely to be defective.
Shorted 3.3V
If a short is found, with the TV disconnected, start removing the connectors providing P3.3V one at a time until the source of the short is detected.
(Only the A is suspected of causing the problem)
Slide 53
Troubleshooting 3 Blinks Failure (P3.3V Location)
The connectors used for the distribution of P3.3V in the A and C boards use ribbon cables. Measuring the voltage at these locations might be a little challenging and difficult. To easily measure the P3.3V, locate the test point TP9800.
TP9800 is located just above the factory connector A37 shown in the image to the right..
TC-P42S2
P3.3V-TP9800 Location
A
Slide 54
Troubleshooting 3 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Unplug the TV and check the resistance between TP9800 on the A board and ground (Chassis). (Go
to the previous page (Slide 54) to see a picture showing the location of TP9800.)
Plug in the TV and turn it on.
Measure the voltage at TP9800 on
the A board
Is there
3.3V
present?
Replace the P
board
The problem could be the C2
board or the panel. Proceed to
isolate the panel from the C2
board to determine which is bad.
Replace the A
YesNo
board
No
Disconnect the ribbon cable between
C1 and C2 and reconnect A31.
Measure the resistance between
TP9800 and ground (Chassis)
No
Is there a
short
circuit ?
Is there a
short
circuit?
Yes
Yes
Unplug connectors A31 and A32, on the A board. Measure the resistance between TP9800 and ground (Chassis)
No
The problem could be the C1
board or the panel. Proceed to
isolate the panel from the C1
board to determine which is bad.
Is there a
short
circuit?
Yes
Replace the A
board
Slide 55
4 Blinks Error Code (Abnormality of Power Supply Output )
These conditions can cause the TV to shutdown and the power LED to blink 4 times
1. Regulation issues with any of the voltages from the power supply.
If PFC goes over 470V (±50V) or below 165V (±20V)If Vsus goes over 240V (±10V) If Vda goes above 67V (±4V) or below 28V (±4V)If there’s an over current condition at the P15V line
2. Wrong diagnostic by the A board
The power supply outputs STB5V, F+15V, Vsus, Vda, and P15V. These voltages are necessary to drive the different circuits in the TV.
In order to provide protection to the TV, these voltages are monitored. If any abnormality is detected, the power supply outputs a shutdown voltage (SOS4_PS) to the System CPU to disable the Unit.
A 4 blinks condition is normally caused by the P board or the A board.
Slide 56
4 Blinks Error Code (Abnormality of Power Supply Output )
TC-P**S2
A7
9
SUB5V
SUB1.8V
SOS4_PS
FAN_SOS
STB3.3V
STB3.3V
If all inputs = L,
output = L
IC4700
REG
(STB3.3V)
RESET
29
27
28
4
SOS
PANEL READY (STATUS)
PANEL ALARM (SOS)
IC8001
10 blinks
AC7
Nile-TCON
SOS4_PS
67
4 blinks
IC9003
GenX7
PDP
panel
uCOM
SUB1.2V
STB3.3V
30
31
(SYSTEM
uCOM)
SUB5V
SUB1.8V
SUB1.2V
IC5608 IC5610 IC5606
A6
F15V
7~9
PA4701
Slide 57
Troubleshooting 4 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Place the positive lead of a voltmeter at pin 9 of connector P7 while the black lead is connected to
ground (Chassis ground). Plug in the TV and turn it on
Replace the A
board
No
Is pin
9 of CN P7 high
(Approx. 3V)
before the TV shuts
down?
Yes
Replace the P
board
Slide 58
5 Blinks Error Code (P5V Abnormality)
These 4 conditions can cause the TV to shut down and the power LED to blink 5 times
1. Missing P5V
Reasons:
The A board is not generating the 5VThe 5V is been affected by the SC, SS, A, or C2 board (A short circuit of the P5V).
2. Wrong diagnostic by the A board
Slide 59
Troubleshooting 5 Blinks Failure
A 5 blinks condition is caused by the A, C, SC, or SS board. (A>C>SC>SS)
Note: In previous generations of Panasonic plasma TVs, P5V is used by the panel. In the 2010 models
P5V is not used by the panel.
Troubleshooting
Unplug the TV and do a resistance test between the P5V and ground to determine if the P5V is shorted or not.
P5V not shorted
If the P5V is not shorted, the possibilities of the SC, C2, and SS boards of being defective are eliminated. To determine between the P board and the A board, connect the TV, turn the power on, and check to see if the P5V is present. If P5V is present, the A board is likely to be defective. If P5V is missing, the P board is defective.
Shorted P5V
If a short is found, with the TV disconnected, start removing the connectors providing P5V one at a time until the source of the short is detected.
(Only the A and P board are suspected of causing the problem)
Slide 60
Troubleshooting 5 Blinks Failure (TP-C42S2)
To easily measure the P5V, locate the coil L9801.
L9801 is located just above the connector A20 shown in the image to the right..
P5V-L9801 Location
Slide 61
Troubleshooting 5 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Unplug the TV and check the resistance between L9801 on the A board and ground (Chassis). (Go to
the previous page (Slide 61) to see a picture showing the location of L9801.)
Plug in the TV and turn it on.
Measure the voltage at L9801
Is there
5V
present?
Replace the P
board
Loosen the A board and disconnect SS33 on the SS board or C23 on the C2 board. Reconnect A32. Measure the resistance between
Replace the SS
board
YesNo
Replace the A
board
L9801 and ground (Chassis)
No
Is there a
short
circuit?
Yes
No
Is there a
short
circuit ?
Reconnect A20 and measure the
resistance between L9801 and
ground (Chassis)
Yes
No
Replace the C2
board
Unplug connectors A20 and A32, on the A board. Measure the resistance between L9801 of and ground (Chassis)
No
Is there a
short
circuit?
Is there a
short
circuit?
Replace the A
Yes
Replace the SC
Slide 62
Yes
board
board
6 Blinks Error Code (SC Energy Recovery Circuit Abnormality)
These 5 conditions can cause the TV to shutdown and the power LED to blink 6 times
1. An increase or reduction of the Energy Recovery Circuit output (MID).
2. Open connection between connector A20 on the A board and SC20 on the SC board.
3. Open connection between any of the ribbon cables on the C boards and the A board.
4. Open connection between the ribbon cable/cables interconnecting the C boards.
5. Wrong diagnostic by the A board
TC-P42S2
Slide 63
6 Blinks Error Code Circuit Explanation
6 Blinks SOS
Energy Recovery/Vscan
The energy recovery circuit and Vscan are monitored in the SC board. Failure of any these 2 circuits triggers the SOS6 line causing the unit to shut down and the power LED to blink 6 times. Under normal operation, the output voltage (MID) of the “Energy Recovery” circuit ranges between 68V and 138V. If the voltage drops below 67V or increases above 139V, the error detect circuit (IC16581) is triggered. This causes a high to be output to pin 21 of connector SC20. Pin 21of SC20 also goes high, if the Vscan generating circuit fails.
The voltage from SC20 is connected to pin 65 the Panel CPU (IC9003) in the A board via the DC level shifter section of the multi-functions IC (IC9400). When pin 65 of the panel CPU (IC9003) goes high, the TV shuts down and the power LED blinks 6 times.
TC-P42S2
This condition is normally caused by the SC, A, or P board. (SC>A>P). 6 blinks can also be caused by open connection between the C boards and open connection between any of the C board and the A board. Note: This circuit is different than the circuit used in 2010 HD models (TC-P**X2/C2)
Slide 64
P15V and P5V Test Points (SC Board)
TC-P42S2
SC
Slide 65
Troubleshooting 6 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Verify that all the cables on the SC board are properly seated. Also check the ribbon cables and connectors on the A and C boards. Unplug the TV and disconnect connector SC20 on the SC board and connector C10 on the C1 board. Plug in the TV and turn it on
Check connections
between the P and SC
boards. If ok, replace
the P board
Are there 15V and 5V
at the SC board. (See
the previous page for
test points location)
6 Blinks
YesNo
No
Replace the A
board
Did the
number of
blinks change
to 8 blinks?
Yes
Replace the SC
board
Slide 66
7 Blinks Error Detect Circuit
These 4 conditions can cause the TV to shut down and the power LED to blink 7 times
1. Missing Vsus.
2. Abnormality of the scan circuit output, the 15V_F, the scn_pro, and Vscn circuit.
3. Defective Panel.
4. Loose or open Connection between the SC board and the SM board.
5. Wrong diagnostic by the A board
S
S
M
M
SM41
SM42
SC
SC
SC41
VF_G
SC42
CH A
SC50
VF_G
Vscan
DETECT
15V/5V_F
DETECT
Vsus
15V
SOS7
SC2
SC20
35
20
low
1
6 7
1
P2
A20
29 30
1
P
P
A
A
P15V
P5V
IC9004
STB_D3.3V
/ RESET
Vda Vsus
P6 A6
SOS7
4 2916
P15V
3
3
3.3V
IC9003
PANEL CPU
68
5V
ON
PANEL MAIN
The SOS7 circuit monitors the panel, the scan circuit output, the 15V_F, the scan_pro, Vscan, and the physical connection between the SC board and the SM board (CHA).
If any abnormality occurs on any of these lines or Vsus is missing, the TV shuts down and the power LED blinks 7 times. If any of the connectors between the SC and the SM board is open, the TV also shuts down and the power LED blinks 7 times.
Slide 67
Troubleshooting 7 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Preparation:
Disconnect AC Power prior to making any disconnection or connection. Wait at least 2 minutes before the removal of any connector. Note: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off. Remove the front cabinet and expose the panel to a bright light for a thorough visual inspection. Check for cracks and blown pixels or any other abnormalities.
Check for burnt spots on the SM board.
If the panel is defective, it is possible that the SM board and/or the SC board are also defective. Replace the panel, the SM, and SC boards if the resistance test indicates they are defective.
Warning: The Vsus line has large capacitors that hold the charge for some time even after the TV has been turned off and
unplugged. When disconnecting P2/SC2 or P11/SS1, bleed the remaining charge of the Vsus before reconnecting the cable. Use a 500 ohms/ 5W (At least) resistor to discharge the Vsus line before reconnecting P2/SC2 or P11/SS11.
Slide 68
Troubleshooting 7 Blinks Failure
Start Here
Check all the connectors on the SC and SM boards. Make sure they are properly seated. If the TV still shuts down with 7 blinks, unplug it and
perform the 1
Follow the SM isolation procedure explained on
slides 93~95. Then plug in the TV and turn it on.
Note: Do not allow the TV to stay on for more than
Replace the SM
board
Replace the A
board
st
step of the resistance test (See slides 85 and 86). “VFG and VFO (TPSC1) Resistance Test (TC-P42S2)”
30 seconds
Is the TV still
shutting down
with 7 blinks?
No
blinks changed
Did the
number of
to 6 blinks?
No
YesNo
Disconnect SC20. Plug in
the TV and turn it on
Yes
Replace the SC
board
Did the test
indicate a low
resistance?
Yes
No
Did the
test
indicate a
defective
SC?
Proceed with 2nd
step of the
resistance test
(See slides 87~89).
VFG and 5V-F
Resistance Test
and VFG and VFO
Resistance Test
(TC-P42S2)
Yes
Note-2: Check the panel for abnormalities and burnt pixels. If defective, change the panel, the SM board, and the SC board
6 Blinks
Replace the SM
board (See note-1)
No
Is the TV
shutting
down with
7 blinks?
Yes
Replace the SM
board and the SC
board. (See note 2)
Follow the SM isolation procedure explained on slides
93~95. Then plug in
the TV and turn it on.
Note: Do not allow
the TV to stay on for
more than 30 seconds
Note-1: Check the panel for abnormalities and burnt pixels. If defective, change the panel and the SM board
Replace the SC
board. Perform
part 3 of the
resistance test
to see if the SM
is also bad.
(See note-1)
Slide 69
8 Blinks Error Code
These 4 conditions can cause the TV to shut down and the power LED to blink 8 times
1. Abnormality of the Sustain drive circuit.
2. Open or loose connection between the SS board and FPCs from the panel.
3. When SC20, SC2, and SC10 are all disconnected.
4. Wrong diagnostic by the A board
The SOS Detect circuit in the Sustain board monitors:
Physical connection between the panel and the SS board.The output of the sustain drive circuit.
Under normal condition, Q16280 is on. When Q16280 is on, a low is provided to the anode of D16280 D280). If one of the FPC cables is open, Q16280 turns off and a high is provided to the anode of D16280 (D280). This high is provided to pin 66 of the CPU in the A board. When this happens, the TV shuts down and the power LED blinks 8 times. If any abnormality occurs in the sustain drive circuit, a high is provided to the anode of D16255. This high is provided to pin 66 of the CPU in the A board. When this happens, the TV shuts down and the power LED blinks 8 times.
To determine if the 8 blinks is caused by the A board, SS board, or the Panel:
Isolate the SS board and check if the TV stays on when it’s turned on.
If the TV does not stay on after disconnecting the SS board, the A board is defective.
If the TV stays on, then the SS or the Panel is defective.
If the anode of D16280 (D280) is high (2.7V) at the time the unit shuts down, the Panel might be
defective. (Check for loose connection between the flex-cables and the SS board).
If the anode is low, the SS board is defective.
Slide 70
8 Blinks Error Detect Circuit
Vsus
P
P
A
A
Vda Vsus
P6 A6
P15V
3
3
P15V
5V
P11
1 4
ON
PANEL MAIN
SS11
Vsus
1 4
15V
IC16251
(8X) SOS
DETECT
SS
SS
Vsus pulse
ENERGY
RECOVERY
D16253
SS61
A32
6
SOS8
3 6
8
P5V
IC9004
STB_D3.3V
/ RESET
330
P5V
SOS8
SOS8
1
6
IC9003
PANEL CPU
66
C21
SS33
P5V
1 7
1 7
D16255
D16280
SOS8
Q16280
SS24
C23
C2
C2
SS64
SS21
SS58
SS2
SS2
Slide 71
Troubleshooting 8 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Check all the cables between the SS board and the panel. Make sure they are properly seated in
the connectors. Unplug the TV and disconnect SS33 on the SS board. Plug in the TV and turn it on
Check connections between the SS, C2, and A boards. If ok, replace the A board
No
No
Check connections between the SS board and the panel. Check also connections between the SS 2 and the SS board and the panel. If ok,
then replace the panel
Does the TV
turn on and
stay on?
Is continuity ok
in all the connectors?
Yes
Yes
Unplug the TV. Check for continuity between
pins 1 and 2 of connectors SS61 and SS64 on
the SS board . On connector SS21, check
continuity between 6 and 7. (Go to the
previous slide to see picture of connectors
location). Do not plug in the TV.
Replace the SS
board
Slide 72
9 Blinks Error Code
This condition can cause the TV to shutdown and the power LED to blink 9 time
1. No communication between IC9300 and IC9003
Since both ICs are located on the A board, only the A board should be replaced
Slide 73
10 Blinks Error Code
These 4 conditions can cause the TV to shut down and the power LED to blink 10 times
1. Abnormalities of the F+15V.
Reasons:
The A board is not generating the F+15VSUB Voltages are affected by the K board or by metal object present in the SD card slot..
2. Shorted Vsus.
3. Shorted Vda.
4. If connector P6 on the P board is not connected or properly seated.
5. Wrong diagnostic by the A board.
IMPORTANT: Unlike previous generations, there’s no 10 blinks error code at plug-in for this model.
When the A board is replaced, the TV turns on in aging mode by itself at plug in.
To troubleshoot a PDP TV that is shutting down and the power LED blinks 10 times:
Find out if there is a shorted Vsus. (Measure resistance between Vsus and chassis ground.)Find out if there is a shorted Vda. (Measure resistance between Vda and chassis ground.)Find out if 15V is output at pin 7,8,or 9 of connector P6 of the P board. If no voltage is output, the P
board may be defective. If the F_STB_15V voltage is OK, it’s likely that the A board is defective.
Warning: The Vsus line has large capacitors that hold the charge for some time even after the TV has been turned off and
unplugged. When disconnecting P2/SC2 or P11/SS1, bleed the remaining charge of the Vsus before reconnecting the cable. Use a 500 ohms/ 5W (At least) resistor to discharge the Vsus line before reconnecting P2/SC2 or P11/SS11.
Slide 74
P15V
IC603
POWER
POWER
CPU
CPU
Vda
F+15V
STB5V
P7
5
1
Vsus
7 8 9
P6
A7
A6
10 Blinks Error Detect Circuit
5
1
99
STB5V
SOS4_PS
7 8 9
F+15V
PA4701 (Fuse)
TV_SUB_ON
F15V
SOS4_PS
IC5610
1.8V
1.8V
IC5606
1.2V
1.2V
IC5608
5V
5V
L
SUB1.8V
SUB1.2V
SUB5V
RESET
RESET
3.3V
3.3V
L L L
Q4704
Q4704
Q4703
Q4703
IC5609
3.3V
3.3V
IC4700
Q4702
Q4702
SUB3.3V_A
STB_RST
STB3.3V
L
SOS10
IC8001-1
Nile-TCON
Nile-TCON
(SYSTEM
(SYSTEM
CPU)
CPU)
10 Blinks
A
STB3.3V
SUB3.3V
LED/
Remote
A1
3 1
P
SUB5V
IC5607
3.3V
3.3V
IC5605
3.3V
3.3V
IC5613
3.3V
3.3V
SUB3.3V_HDMI
SUB3.3V
SUB3.3V_SD
SD card SLOT
JK8502
4
SUB5V
Slide 75
Troubleshooting 10 Blinks Failure
Cautions: Disconnect the AC Power prior to making any disconnection or connection. If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off. When taking voltage reading, place the voltmeter probe at the test point, component, or connector’s pin
indicated before connecting the TV to the AC line. This will ensure voltage reading accuracy before the TV shuts down. (Since the TV is shutting down, expect the voltage to only come up a couple of seconds.)
Start Here
Check the SD card slot for metal objects. Check also for bended pins. Make sure that connector P6 on the P board is properly connected. Unplug
the TV and remove connectors SS11 from the SS board and SC2 from the SC board. Plug in the TV and press the power switch
Unplug the TV and reconnect connectors SS11 and SC2. Plug in the TV and press the power switch
Is there
15V at pin 7 of
connector P6 at
the moment
the relay clicks ?
Replace the P
board
No
Replace the K
board
Does the TV
shut down with
10 blinks?
10 blinks
YesNo
No
Disconnect P35 from the P board. Plug in the TV and press the power switch.
Disconnect A1. Plug in the TV and press the power switch
Does the
number of
blinks changes
to 7 blinks?
Replace the SC
board
Yes
Replace the A
board
Yes
7 blinks
Reconnect SS11. Plug in the TV and press the power switch
No
Does
the TV
stay
on?
One of the C boards or the panel is
defective. Isolate the C board from the
panel to find out the problem
Does the TV
shut down
with 10 blinks?
Replace the SS
YesNo
Yes
board
Slide 76
Service Notes
Slide 77
Service Mode
While pressing the “VOLUME -” button of the main unit, press the “INFO” button of the remote control three times within 2 seconds.
Service Mode Screen
Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction [VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
How to exit:
Switch off the power with the “POWER” button on the main unit or the “POWER” button on the remote control.
Slide 78
Self Check/Reset
1. Checks the communication IIC bus lines
2. Provides a SOS History
To Access the Self-Check Mode
To Access the Self-Check Mode, turn the TV on and while pressing “VOLUME ( - )” button on the
main unit, press the “OK” button on the remote control for more than 3 seconds.
main unit, press the “OK” button on the remote control for more than 3 seconds.
TV volume down & OK on remote only does a basic IC self check. It does NOT clear any unit settings.
It does not clear channel programmed settings, picture settings, channel labels, LOCK mode settings, or password. Using this method, it shows the unit firmware version (Peaks 1.050 and GenX 1.00) and it checks IC communications ONLY. This is more useful to identify the firmware version without having to decode the info in the setup menu About/Version screen.
To Exit the Self-Check Mode, Press and hold the Power button on the TV for 5 seconds or
To Exit the Self-Check Mode
disconnect the AC cord from the wall outlet.
disconnect the AC cord from the wall outlet.
, turn the TV on and while pressing “VOLUME ( - )button on the
, Press and hold the Power button on the TV for 5 seconds or
Reset Procedure
Reset forces the TV to factory shipment setting.
Note: All customer programmed parameters will be erased.
To Reset the TV, Press and hold the “VOLUME ( - )”button on the TV and press the “MENU”
To Reset the TV
button on the remote control for more than 3 seconds.
button on the remote control for more than 3 seconds.
To Exit, Disconnect the AC cord from wall outlet.
To Exit
To Exit:
Disconnect the AC cord from wall outlet.
, Disconnect the AC cord from wall outlet.
, Press and hold the VOLUME ( - )button on the TV and press the “MENU”
Slide 79
Mirror Function
New
This feature allows the picture to be rotated 180° horizontally or 180° vertically. When servicing plasma TVs with horizontal lines, this feature can help to determine if the A board is
causing the problem or not. For vertical lines problems, this feature can help to determine if the problem is the A board or the panel. The rear cover does not have to be removed to do this.
If the position of the line/lines changes when performing this function, the A board is possibly defective. If the line/lines do not move:
For horizontal lines check between the panel and the SM board.For vertical lines, change the panel.
To enter the Mirror Function.
From the Service Mode Menu, select “OPTION”. Press 3 or 4 to select “MIRROR”. Press the VOLUME up or down button to change the Mirror’s data. Data = 00 is the default data (Mirror feature is off)
Data = 01 The picture is flipped 180 Data = 02 The picture is flipped 180
° horizontally.
° vertically
Slide 80
Mirror Function
Picture flipped Horizontally
Normal View
Normal View Picture flipped Vertically
(Defective A board)
(Defective A board)
Slide 81
New
VSUS Adjustment With Remote Control
P
The new 2010 Plasma TV models do not require Vsus adjustment using the control in the power supply. The Vsus can now be adjusted to 2 different levels (high or Low) using the remote control from within the service mode menu. Perform this adjustment when the A board or the panel is replaced and to correct conditions of uneven illumination level of pixels noticeable when a white signal is displayed.
To correct illumination unevenness, display a white screen and then change the settings between high and low. If there is no change, set the adjustment to low. If an improvement is shown when setting the adjustment to high, then keep the settings at high level.
If the picture seems normal with both high and low settings, then set the Vsus to “LOW”, even if the picture looks brighter when set to “HIGH”. LOW is the default setting.
A
Slide 82
To adjust Vsus:
Enter the service mode.
VSUS Adjustment With Remote Control
Press 1 or 2 on the remote control to select Vsus from the main Items menu. The Vsus menu appears showing whether is low or high. (Default setting is “LOW”). At this point, the settings can not be changed.
To perform the adjustment, press the “OK” button on the remote control to change the menu to Vsus “TEST” mode. Note: the data can now be changed (Low or High). Press the Vol 1 or Vol+ button on the remote control to change to “Low or High”. The data’s color changes to red when adjusted.
Note: The data can only be changed while in the “Vsus Test” mode.
If result of adjustment is satisfactory at this point, proceed to save the data by pressing the number 3 on the remote control. This will change from the “Test” menu to the “CONF” menu. Note: the Data is still red, indicating that it has not been saved yet. If no improvement is noticed, set the adjustment to “LOW”.
Data can not be changed in this mode
OK
Vol+
or
Vol-
3
Vol+ Vol-
or
Vol+
or
Vol-
4
To return to the Vsus “TEST” mode after entering the Vsus “CONF” mode, press the number 4 on the remote control. After changing the settings, make sure to save the data. To save the data, while in the “CONF” menu, press the “OK” button on the remote control. The data changes f rom red to black and the Vsus menu goes back to normal mode. The adjustment is now completed.
OK
Data can not be changed in this mode
Slide 83
Troubleshooting
Slide 84
st
1
Preparation:
Note: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off.
229.7K
Step Resistance Test - VFG and VFO (TPSC1) (TC-P42S2)
Disconnect AC Power prior to making any disconnection or connection. Wait at least 2 minutes before the removal of any connector.
Procedure:
Using a digital meter, measure the resistance between VFG (Floating ground) and TPSC1 (Coil L851) on the SC board. The normal resistance should be approximately 190K-Ohms or higher. It may take a few seconds for the reading to become stable.
Note: A low resistance reading indicates a defective SM or SC board. To find out which one is defective perform a separate resistance test for the SC and SM boards.
A Normal resistance reading does not necessarily indicates that the boards are 100% functional. Additional testing procedure are required.
Slide 85
st
1
Preparation:
Note: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on
the TV for a few seconds until the LED turns off.
Step Resistance Test - 5V_F and VFG (TC-P42S2) (2 of 2)
Disconnect AC Power prior to making any disconnection or connection. Wait at least 2 minutes before the removal/installation of any connector.
Procedure:
2.6K
Using a digital meter, measure the resistance between VFG (Floating ground) and pin 3 of IC724 (IC16724) on the SC board. The normal resistance should be approximately 2.6 K-Ohms.
Note: A low resistance reading indicates a defective SM or SC board. To find out which one is defective perform a separate resistance test for the SC and SM boards.
A Normal resistance reading does not necessarily indicates that the boards are 100% functional. Additional testing procedure are required.
Slide 86
nd
2
Only perform this test if abnormal readings are obtained from tests on the previous 2 pages
Preparation:
Disconnect AC Power prior to making any disconnection or connection.
Wait at least 2 minutes before the removal of any connector. Note: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off.
Step - SC Resistance Test (TC-P42S2) (1 of 3)
Procedure:
Remove the 4 VFG screws from the SM board. (See picture to the left.) Remove SC41, SC42, and SC46 from the SC board. (See picture to the left.)
Resistance between VFG and (VFO) TPSC1
Using a digital meter, measure the resistance between VFG (pin 1 of connector SC50) and TPSC1 (Coil L851) on the SC board. (See picture in the next page. It may take a few seconds for the reading to become stable. The normal resistance should be over 30 M-Ohms (In lower range meters the resistance may read open).
Resistance between VFG and 5V_F
Measure the resistance between VFG (Pin 1 of connector SC50) and 5V_F (Pin 3 of IC 724) (See picture on page ???) The normal resistance should be 2.6K.
Note: A low resistance reading indicates a defective SC board. A Normal resistance reading does not necessarily indicates that the board is 100% functional. Additional testing procedure are required.
Slide 87
2
nd
Step - Resistance Test VFG and TPSC1 (TC-P42S2) (2 of 3)
30 M
Slide 88
2
nd
Step - Resistance Test VFG and 5V_F (TC-P42S2) (3 of 3)
2.6K
Slide 89
rd
3
Perform this test if the result of the SC board resistance test indicates a possible defective SM board
Preparation:
Disconnect AC Power prior to making any disconnection or connection.
Wait at least 2 minutes before the removal of any connector. Note: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off.
Step SM Resistance Test (TC-P42S2) (1 of 3)
Procedure:
Remove the 4 VFG screws from the SM board. (See picture to the left.) Remove SC41, SC42, and SC46 from the SC board. (See picture to the left.)
Resistance between VFG and VFO (TPSC1)
Using a digital meter, measure the resistance between VFG (Plated screw post) and VFO (pin 1 of connector SM42). (See picture in the next page.) It may take a few seconds for the reading to become stable. The normal resistance should be over 4 M-Ohms or higher (In lower range meters the resistance may read open).
Resistance between VFG and 5V_F
Measure the resistance between VFG (Plated screw post) and 5V_F (Pin 5 of connector SM42) (See picture on page 92) The normal resistance should be 190K or higher.
Note: A low resistance reading indicates a defective SM board. A Normal resistance reading does not necessarily indicates that the board is 100% functional. Additional testing procedure are required.
Slide 90
3
rd
Step - Resistance Test VFG and VFO (TC-P42S2) (2 of 3)
4M
Slide 91
3
rd
Step - Resistance Test VFG and 5V_F (TC-P42S2) (3 of 3)
190K
Slide 92
SM Board Isolation Procedure (1 of 3) (TC-P42S2)
This TV is designed to shutdown if the SM board is disconnected. Disconnecting this board causes the unit to shutdown and the power LED to blink 7 times. Unplugging any of the connectors SC41/SM41 and SC42/SM42, opens the interlocked connection between VF_GND on the SC board. This floats point “CHA” triggering the SOS7 detect circuit. This outputs a high to the A board through pin 20 of connector SC20 triggering the shutdown circuit.
SM
SM
SM41
SC
SC
SC41
Vsus
SC2
1
1
Vda Vsus
P15V
P2
P
P
P6
3
SM42
VF_G
SC42
CHA
Vscan
DETECT
15V/5V_F
DETECT
SC50
VF_G
SC20
15V
low
SOS7
35
20
A6
A
A20
6 7
29 30
1
A
P15V
P5V
IC9004
STB_D3.3V
/ RESET
SOS7
4 2916
3
3.3V
IC9003
PANEL CPU
68
5V
PANEL MAIN ON
Slide 93
SM Board Isolation Procedure (2 of 3) (TC-P42S2)
This procedure is useful when troubleshooting 7 blinks problems.
If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off.
To isolate the SM board is not necessary to remove any boards:
Remove the 4 VF_GND screws on the SM board.Unplug connectors SC41, SC46, and SC42 on the SC board.Place the SC jig cable (TZSC09187) between pins 1 and 2 of connector SC50 on the SC board.
The SC test fixture (Jig) can be used when the SM board is isolated. The jig is a small connector with a jumper between pin 1 and pin 2. The part number is TZSC09187. It plugs into connector SC50 on the SC board.
Note: If the SC jig is not available, install a jumper between pins 1 and 2 of connector SC50 on the SC board. (Remove the jig or the jumper after completing the isolation procedure). When this is done, the display is completely black (No picture)
Slide 94
SM Board Isolation Procedure (3 of 3) (TC-P42S2)
Slide 95
TV’s Behavior After Connectors Removal
MODEL N0. TC-P42S2 (Connectors Removal on the SS + combination of
connectors on the SS board and SC board)
Connector Connector
SS11 TV Stays On
SS33 TV Stays On SS11 SS33 TV Stays On SS11 SC2 SOS 7 Blinks
SS33 SC2 SOS 7 Blinks SS11 SS33 SC2 SOS 7 Blinks SS11 SC20 SOS 6 Blinks
SS33 SC20 SOS 6 Blinks
SS33 SC2 SC20 SOS 6 Blinks SS11 SS33 SC2 SC20 SOS 6 Blinks
Connector on
SC Board
Connector on
SC Board
Result
Note: If P6 is removed, the TV shuts down with 10 blinks.
If P7 is removed, the TV is dead (No power)
MODEL N0. TC-P42S2 (Connectors Removal on the SC Board)
Connector Connector
SC2 SOS 7 Blinks
SC20 SOS 6 Blinks SC2 SC20 SOS 6 Blinks SC2 C10 SOS 6 Blinks
SC20 C10 SOS 8 Blinks SC2 SC20 C10 SOS 8 Blinks
MODEL N0. TC-P42S2 (Connectors Removal on the A Board)
Connector Connector Connector Result
A20 SOS 6 Blinks
A31 TV Stays On (L-side OK/R-side Black)
A32 SOS 6 Blinks A20 A31 SOS 6 Blinks A20 A32 TV Stays ON with Black Screen
A31 A32 SOS 6 Blinks A20 A31 A32 TV Stays ON with Black Screen
Connector on
C1 Board
Result
Slide 96
Glossary
Resolution
Resolution is a combination of values that express the quality of displayed images. A display's resolution is indicated by the number of dots in the horizontal and vertical directions of the screen, such as 1024 x 768 dots. Higher values indicate clearer, sharper image reproduction. The larger the screen size, the higher the required resolution.
HD (high-definition) pa nel
The HD panel has a resolution of 1,366 x 768 pixels and an aspect ratio of 16:9. It is designed for displaying the beautiful images of digital, high-definition broadcasts.
Full HD (high-definition) panel
The term "full-HD panel" refers to 1,920 x 1,080-pixel panels that display progressive images of full­specification HDTV signals without the use of up sampling.
Number of pixels
The number of pixels indicates the resolution of the Image. The number of pixels of a digital image is expressed by the product of the number of pixels (dots) in the horizontal direction and the number of pixels (dots) in the vertical direction. The higher the number of pixels, the better the image quality. For plasma TVs and LCD TVs, the number of pixels is sometimes expressed by the following equation: number of pixels in horizontal direction x number of pixels in vertical direction x 3 (R, G, B).
Pixel
A pixel is a tiny dot that forms the smallest basic unit of a displayed image. Digital images are composed of pixels, with all of the text and images displayed on the screen consisting of dots. Digital images are usually rendered by square pixels arranged vertically and horizontally in an orderly manner.
Plasma panel
A key component of the plasma display. A plasma panel is a collection of millions of tiny fluorescent lights. By firing these lights on and off at a rapid rate, the plasma panel produces images.
Slide 97
Glossary
THX
THX is a trade name of a high-fidelity sound reproduction standard for movie theaters, screening rooms,
home theaters, computer speakers, gaming consoles, and car audio systems. THX stands for Tomlinson
Holman's eXperiment.
The THX system is not a recording technology, and it does not specify a sound recording format: all sound formats, whether digital (Dolby Digital, SDDS) or analog (Dolby Stereo, Ultra-Stereo), can be "shown in THX." THX is mainly a quality assurance system. THX-certified theaters provide a high-quality, predictable playback environment to ensure that any film soundtrack mixed in THX will sound as near as possible to the intentions of the mixing engineer.
AVCHD Advanced Video Codec High Definition is a high-definition and standard-definition recording format for
use in digital tape-less camcorders and digital cameras. It is based on the H.264/MPEG-4 AVC video compression standard. Audio is stored in compressed form (Dolby AC-3). The container format for the audio and video is MPEG transport stream.
H.264
H.264 is a standard for video compression, and is equivalent to MPEG-4 Part 10, or MPEG-4 AVC (for Advanced Video Coding). As of 2008, it is the latest block-oriented motion-compensation-based codec
standard. The final drafting work on the first version of the standard was completed in May 2003. The intent of the H.264/AVC project was to create a standard capable of providing good video quality at substantially lower bit rates than previous standards (e.g. half or less the bit rate of MPEG-2, H.263, or MPEG-4 Part 2), without increasing the complexity of design so much that it would be impractical or excessively expensive to implement.
YUV
YUV is used for a specific analog encoding of color information in television systems Y' stands for the luma component (the brightness) and U and V are the chrominance (color) components.
Slide 98
Glossary
YUV
Is The color encoding system used for analog television worldwide (NTSC, PAL and SECAM). The YUV color space differs from RGB, which is what the camera captures and what humans view.
Composite Video and S-video
The original TV standard combined luma (Y) and both color signals (B-Y, R-Y) into one channel, which uses one cable and is known as "composite video." An option known as "S-video" or "Y/C video" keeps the luma separate from the color signals, using one cable, but with separate wires internally. S-video is a bit sharper than composite video.
Component Video
When luma and each of the color signals (B-Y and R-Y) are maintained in separate channels, it is called "component video," designated as YPbPr when in the analog domain and YCbCr when it is digital.
ASIC
An Application-Specific Integrated Circuit (ASIC) is an integrated circuit (IC) customized for a particular use, rather than intended for general-purpose use.
Slide 99
The End
Slide 100
Loading...