13.2.7. Electrical Replacement Parts List ................................................88
2
TC-L42S20BL
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
4. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
5. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
6. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight
out.
1.1.1.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed
metallic cabinet part on the equipment such as
screwheads, connectors, control shafts, etc. When the
exposed metallic part has a return path to the chassis, the
reading should be 100 Mohm and over.
When the exposed metal does not have a return path to
the chassis, the reading must be .
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the
customer.
Figure 1
3
TC-L42S20BL
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
4
TC-L42S20BL
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
5
TC-L42S20BL
3Service Navigation
3.1.Service Hint
BoardMain Device
A BOARDAVSW, TUN, OFDM, ADV, P-AVC, GENX, EEP, TEMP
P BOARD Power Supply
V BOARDRemote, LED, Luminunce Sensor
K BOARDKEY, Power SW
TC BOARDT-CON Board
6
4 Specications
TC-L42S20BL
TC-L42S20A / TC-L42S20P / TC-L42S20BL
Alimentación
Promedio
Condición en espera
Consumo
Aspecto
Tamaño visible de la pantalla
pantallasonido
Número de pixels
Altavoz
Salida de audio
Auriculares
Señales de computadora
Sistema de recepción/Nombre
de la banda
Canales de recepción
(TV Nor mal)
Antena - Trasera
Condiciones de operación
EntradaAUDIO L - R
AV1
EntradaAUDIO L - R
AV2
EntradaAUDIO L - R
AV3
SalidaAUDIO L - R
Monitor
Terminales de conexión
OtrosEntrada HDMI1/2/3
Dimensiones (L × A × P)
Peso
VIDEO
COMPONENT
VIDEO
VIDEO
VIDEO
Entrada PC
Entrada de tarjeta
Entrada USB
110-220 V ~ 50/60 Hz
193 W
0,4 W
16:9
106 cm (diagonal)
930 mm (L) × 523 mm (A)
2.073.600 (1.980 (L) × 1.080 (A)
160 mm × 42 mm × 2 pçs, 8 Ω
20 W (10 W + 10 W), 10% THD
M3 (3,5 mm) mini jack estéreo ×1
VGA, SVGA, XGA
SXGA ..... (comprimido)
Frecuencia de lectura horizontal 31 - 69 kHz
Frecuencia de lectura vertical 59 - 86 Hz
1. PAL-M
2. PAL-N
3. NTSC
BANDA VHFBANDA UHFCATV
2-13 (NTSC M EUA)14-69 (NTSC M EUA)1-125 (EUA CATV)
Tipo RCA PIN ×11,0 V[p-p] (75 Ω)
Conectores Tipo A• Este TV soporta la función “HDAVI Control 5”
HIGH-DENSITY D-SUB 15 PINES
Entrada SD CARD ×1
USB 2.0 conector Tipo A ×1, 5V DC, 500 mA máx.
1021 mm × 680 mm × 310 mm (con pedestal)
1021 mm × 637 mm × 115 mm (solamente TV)
21,0 kg (con pedestal)
18,0 kg (solamente TV)
Recepción de transmisión y reproducción en videocasete o DVD
R, G, B/0,7 V [p-p] (75 Ω)
HD, VD/TTL Nível 2,0 - 5,0 V[p-p] (alta impedáncia)
7
TC-L42S20BL
5Service Mode
5.1.How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.
5.1.1.Contents of adjustment mode
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.
Main itemSub itemSample DataRemark
ADJUSTCONTRAST000
COLOR4C
TINT00
SUB-BRT808
BACKLGT22E
B-Y-G34
R-Y-A00
WB-ADJR-GAINF7
G-GAINFB
B-GAINDB
R-CENT82
G-CENT80
B-CENT86
OPTIONBootROMFactory Preset.
STBY-SET00
EMERGENCYON
CLK MODE00
CLOCK0E4
RM-SET00Fixed.
SRV-TOOL00See next.
5.1.2.How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
8
TC-L42S20BL
5.2.SRV-TOOL
5.2.1.How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
5.2.2.Display of SOS History
SOS History (Number of LED blinking ) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory
shipment setting].
5.2.3.POWER ON TIME/COUNT
Note : To display TIME/COUNT menu, highlight position, then press MUTE for 3sec.
Time : Cumulative power on time, indicated hour : minute by decimal
Count : Number of ON times by decimal
Note : This indication will not be cleared by either of the self-checks or any other command.
5.2.4.Exit
1. Disconnect the AC cord from wall outlet.
9
TC-L42S20BL
5.3.Service Mode Adjustment
Set timer to 30min, press the ‘RECALL’ button on the remote control and press ‘-’ vol button on the LCD panel.
• Press button R and G for adjustment.
5.3.1.Self Check Mode
1. Press the ‘MENU’ button (on the remote control) and the ‘DOWN’ button on the LCD panel.
2. Press ON/OFF button on the panel to Exit.
5.3.2.Hotel Mode Adjustment
1. Press the ‘VOLUME DOWN’ button on the TV panel and simultaneously press the AV button on the remote control 3 times to
enter Hotel Mode.
2. Set Hotel mode ‘on/off’, then press ‘EXIT’ to come out.
5.3.3.Hotel Mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu.
In order to display the Hotel mode setup menu, please
enter the following command (within 2 second).
[TV] : Hold Vol [Down] + [Remote] : Press AV button 3
times.
Then, the Hotel mode setup menu is displayed.
ItemFunction
Hotel ModeSelect hotel mode ON/OFF
Initial INPUTSelect input signal modes.
Set the input, when each time power is switched
on.
Selection :
OFF/Analogue TV/Digital TV/AV1/AV2/AV3/PC/
HDMI1/HDMI2/HDMI3
• Off: give priority to a last memory.
• Selectable input is depend on the model.
Initial POSSelect programme number.
Initial VOL levelAdjust the volume when each time power is
Maximum VOL
level
Button lockSelect local key conditions.
Remote lockSelect remote control key conditions.
Selection :
Off/0 to 100
• Off: give priority to a last memory.
switched on.
Selection/Range :
Off/0 to 100
• Off: give priority to a last memory.
Adjust maximum volume.
Range :
0 to 100
Selection :
Off/SETUP/MENU/All
• Off: altogether valid.
• SETUP: only F-key is invalid.
(Tuning guide (menu) can not be selected.)
• MENU: only F-key is invalid.
(only Volume/Mute can be selected.)
• ALL: altogether invalid.
Selection :
Off/SETUP/MENU
• Off: altogether valid.
• SETUP: only Setup menu is invalid.
• MENU: Picture/Sound/Setup menu are invalid.
10
TC-L42S20BL
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
Self-check indication only:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote
control for more than 3 seconds.
6.1.2.Exit
Disconnect the AC cord from wall outlet.
6.1.3.Screen display
6.1.4.Check Point
Confirm the following parts if NG was displayed.
11
TC-L42S20BL
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the
defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
Blinking timesContentsBOARD
1Inverter_SOSP BOARD
2FAN_SOSA BOARD
3SOSA BOARD
4DTV_9VP/A BOARD
5MAIN_9VA BOARD
6SUB_5VA BOARD
7SUB_3.3VA BOARD
8MAIN_3.3VA BOARD
9SOUND_SOSA BOARD
10HQ1L_SOS / ZWEI_SOSA BOARD
13EMERGENCY SOSA BOARD
14Audio PWM SOSA BOARD
6.3.No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
12
7Disassembly and Assembly Instructions
7.1.AC Cord Dressing
1. Clamp plug with clamper.
2. Insert beads 3 pcs. And slide down to lower hole.
TC-L42S20BL
13
TC-L42S20BL
7.2.AC Cord Installation
1. Put on the AC CORD BRACKET on the CABINET.
2. Fix the AC CORD BRACKET with SCREW.
3. Insert AC CORD connector into P-PCB connector.
4. Clamp the AC CORD.
5. Insert AC CORD bushing into the AC CORD BRACKET.
6. AC CORD is pushed into the bottom of the bracket.
14
7.3.Control Panel Assembly & Clamper Installation
1. Put control panel Assy on the cabinet.
2. Fix the control panel with screws.
TC-L42S20BL
Fix clamper at bottom mtg.
15
TC-L42S20BL
7.4.Side AV Preparation & Installation
1. Stick the side av indi. Sheet and felt on the side av bracket.
2. Insert the SIDE AV BRACKET from the side position of the A-PCB.
3. Fix the SCREW with A-PB-MTG METAL.
16
7.5.Speaker Preparation & Installation
1. Stick the SP sponge.
2. SP bracket put on cabinet.
3. Fix them with screws.
4. Insert the SP rubber bush into the SP unit.
5. Stick sponge at speaker.
6. Insert the SP unit to SP bracket.
TC-L42S20BL
17
TC-L42S20BL
7.6.LCD Panel Assembly Installation
1. Stick barrier at LCD Panel.
2. Stick Heat Rubber at Barrier.
3. Screw inverter board at LCD panel.
4. Slot mini LVDS wire at LCD panel board and inverter board.
5. Put LCD panel on the cabinet.
18
7.7.LED Panel Installation
1. Fix LED PANEL on CABINET.
2. Wire connecting. (V10).
3. Put V-PCB on CABINET.
4. Fix them with SCREW.
5. Insert the CLAMPER.
6. Stick felt at A10-V10 wire.
TC-L42S20BL
19
TC-L42S20BL
7.8.Felt Sticking at LVDS Wire
1. Insert CN1~P4 wire to inverter.
2. Insert CN201~P3 wire to inverter and stick felt.
3. Stick felt at LCD panel (Bottom left side).
4. Fix Top mtg and Bottom Mtg.
5. Fix Chassis frame bracket at Top Mtg and Bottom Mtg.
6. Insert LVDS wire to inverter and stick 3 felt.
7. Stick left at chassis frame to avoid sharp edge.
20
7.9.LCD Bracket and MTG Installation
1. Fix MASK BRACKET (SIDE/TOP/BTM) on the cabinet.
2. Fix Vertical Metal Bracket, Metal Support Bracket (R).
3. Fix them with SCREW.
4. Fix Clamper at Vertical Metal Bracket.
TC-L42S20BL
21
TC-L42S20BL
7.10.Pedestal Assembly
1. Fix stand mtg spacer at pedestal cover.
2. Stick felt at front base plate.
3. Fix base plate at stand mtg and pedestal cover and screw.
4. Stick rubber foot at rotation plate.
5. Apply grease at rotation plate and bush (pede).
6. Fix rotation plate and bush (pede) at base plate and screw.
22
Put Pedestal Assembly into polybag and fold properly.
TC-L42S20BL
23
TC-L42S20BL
8Measurements and Adjustments
8.1.Voltage chart of A-board
Set IP-Board to a dummy set and check the satisfaction with the specified voltage as following table.
Power Supply NameMeasurement PointSpecification (V)
SUB1.8VTP56011.74 - 1.90
SUB1.2VTP56001.18 - 1.32
SUB3.3VTP56023.19 - 3.46
SUB5VTP52004.9 - 5.1
SUB9VTP52208.82 - 9.18
STB5VTP54004.9 - 5.1
8.2.Voltage chart of P-board
Set IP-Board to a dummy set or dummy load and check the satisfaction with the specified voltage as following table.
Power Supply
Name
P24VTP750324 ± 1.2 VNO CARE
17VTP750218 ± 2 VNO CARE
DTV12VTP750112 ± 0.6 VNO CARE
TUNER6VTP76016.1 ± 0.3 VNO CARE
DC390VTP7201390 ± 10 VNO CARE* HOT
Measurement
Point
Normal Condition
(V)
Stby Condition
(V)
24
9Block Diagram
A-BOARD
9.1.Main Block Diagram
V-BOARD
POWER LED
USB
SLOT
SD CARD
USB DATA
SD CARD DATA
DTV12V
SUB5V
STB5V
ANALOG-ASIC
OVP_DET
POWER LED
STB+3.3V
REMOTE RECEIVER
C.A.T.S. SENSOR
V10
A10
STB+3.3V
SOS DET
C.A.T.S. SENSOR
REMOTE RECEIVER
SOUND17V
DROP
VOLTAGE
D/A
ERROR DET
OVER
VOLTAGE
VREF_1-12
LVDS DATA
VCON31V
VOFF2-6V
DVDD2.5V
AVDD13.7V
TC-L42S20BL
LCD PANEL
A14
PANEL
CONTROL
PANEL
BACK LIGHT
(D Chip)
(A Chip)
TS Parallel
OFDM
IFD_OUT
V
SIF_OUT
DIGITAL SIGNAL PROCESSOR
TUNER
EEPROM
SIF
SD CARD DATA
TS Parallel
SOUND SOS
SOUND SOS
(LED:9TIMES)
(LED:9TIMES)
HDMI I/F
TMDS DATA
TMDS DATA
HDMI1
Peaks sLD
RECEIVER
TMDS DATA
HDMI3
HDMI2
(SIDE)
STB+5.8V
POWER SW
OVP_DET
SUB9V
DCDC
DTV12V
DTV12V
12V
SUB9V
STB5.8V
RELAY
DCDC
SUB3.3V
SUB3.3V
SUB_ON
DCDC
SUB1.8V
SUB1.8V
+5.8VS
A09
P2
SUB1.2V
DCDC
TUNER6V
SUB1.2V
SUB
DVDD2.5V
AVDD13.7V
(LED:3TIMES)
(LED:3TIMES)
DCDC
PANEL POWER SOS
AVDD13.7V
DVDD2.5V
SOUND17V
A02
K01
+5.8VS
ON
32V
17V
STB5V
DCDC
ON/OFF
STB5V
INV_PWM
INVERTER
TUNER5V
DCDC
INV_ON
POWER
+5.8VS
TUNER5V
INV_SOS
CONTROL
CURCUIT
DCDC
SUB5V
SUB5V
P5,P6.P7,P8
STB3.3V
STB3.3V
(STM)
STB_RESET
STB_RESET
A/D
L/R
EEPROM
AUDIO
PROCESSOR
D/A
CONVERTOR
DTV_L/R
CONVERTOR
Y/PB/PR,
R/G/B/H/V CVBS
REMOTE IN
POWER LED(R)
C.A.T.S. SENSOR
VIDEO
PROCESSOR
DVB_CVBS
SUB 3.3V SENSE
(LED:7TIMES)
(LED:7TIMES)
(LED:3TIMES)
(LED:3TIMES)
DTV12V SENSE
(LED:4TIMES)
(LED:4TIMES)
(LED:1TIMES)
(LED:1TIMES)
CPU BUS
I/F
NAND
FLASH
CPU BUS
PWM
HP
PANEL POWER SOS
INV_SOS
INV_ON
SUB_ON
KEYSCAN
INV_PWM
(DAC_ENB)
HOT START
INV_SOS
INV_ON
INV_PWM
LVDS DATA
OPERATION
BUTTON
AV SW
CONTROL PANEL
V
MONITOR L,R
V/Y/PB/PR
L/R
V
AV1
MONITOR V
L/R
L/R
V
R/G/B/H/V
PC
AV2
AV3
MONITOR
OUT
(SIDE)
PWM
L
HEADPHONE
(SIDE)
SPEAKER(L)
AUDIO
A12
SOS DET
AMP
R
SPEAKER(R)
K-BOARD
P-BOARD
POWER SUPPLY
RECTIFIER
PROCESS
VOLTAGE
RECTIFIER
POWER
CONTROL
PFC
CONTROL
STANDBY
VOLTAGE
RECTIFIER
RECTIFIER
AC CORD
NEUTRAL
P1
LINE
FILTER
LIVE
25
TC-L42S20BL
10 Wiring Connection Diagram
1. Fix PCB at chassis frame and mtg and screw.
2. Wiring No.1~No.6.
3. Remove dust of terminal of LVDS and PB connector. (by ion blow)
Wire
No.1 A10 - V10
No.2 A04 - K01
No.3 A11 - SP (R)
No.4 A11 - SP (L)
No.5 INV (CN 201) ~ P3
No.6 A3 ~ P2
Clamper
123AB678CD1213
26
11 Schematic Diagram
11.1.Schematic Diagram Notes
TC-L42S20BL
27
TC-L42S20BL
11.2.A Board
11.2.1.A Board - Sheet : 002 (1 / 3)
<1A>
28
<2A>
11.2.2.A Board - Sheet : 002 (2 / 3)
<1A>
TC-L42S20BL
<2A>
<1B>
<2B>
<3B>
29
TC-L42S20BL
11.2.3.A Board - Sheet : 002 (3 / 3)
<1B>
<2B>
<3B>
30
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