Panasonic TC-L37G1, TC-L32G1 Service manual

ORDER NO.MTNC090320CE

B05 Canada: B07

32 inch Class 720p/37 inch Class 1080p LCD HDTV

Model No. TC-L37G1

TC-L32G1

LH91 Chassis

TABLE OF CONTENTS

PAGE PAGE

1 Safety Precautions -----------------------------------------------3

1.1. General Guidelines ----------------------------------------3

2 Warning --------------------------------------------------------------4

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4

2.2. About lead free solder (PbF) ----------------------------5

3 Service Navigation------------------------------------------------6

3.1. Service Hint--------------------------------------------------6

3.2. Applicable signals------------------------------------------6

4 Specifications------------------------------------------------------7 5 Service Mode-------------------------------------------------------8

5.1. How to enter into Service Mode------------------------8

5.2. SRV-TOOL---------------------------------------------------9

5.3. Hotel mode-------------------------------------------------10

6 Troubleshooting Guide---------------------------------------- 11

6.1. Check of the IIC bus lines------------------------------ 11

6.2. Power LED Blinking timing chart-------------- -------12

6.3. No Power--------------------------------------------------- 13

7 Disassembly and Assembly Instructions---------------14

7.1. Pedestal assy ---------------------------------------------14

7.2. Rear cover ------------------------------------------------- 1 4

7.3. AC cord-----------------------------------------------------14

7.4. P-Board-----------------------------------------------------14

7.5. Side AV bracket-------------------------------------------15

7.6. A-Board-----------------------------------------------------15

7.7. Control panel assy--------------------------------------- 15

7.8. Speaker-----------------------------------------------------15

7.9. A-P-MTG Metal -------------------------------------------16

7.10. VESA metal and LCD BTM MTG --------------------16

7.11. Control panel support metal---------------------------16

7.12. LCD Panel -------------------------------------------------18

7.13. V-Board-----------------------------------------------------18

7.14. EMI processing (37 inch)-------------------------------19

7.15. EMI processing (32 inch)-------------------------------24

8 Measurements and Adjustments --------------------------27

8.1. Voltage chart of P-board--------------------------------27

8.2. Voltage chart of A-board--------------------------------27

8.3. Picture level adjustment (RF) -------------------------28

8.4. Picture level adjustment (VIDEO)-------------------- 28

8.5. Picture level adjustment (YUV) -----------------------28

9 Block Diagram ---------------------------------------------------29

9.1. Main Block Diagram-------------------------------------29

9.2. Block (1/2) Diagram -------------------------------------30

9.3. Block (2/2) Diagram -------------------------------------31

10 Wiring Connection Diagram---------------------------------33

10.1. Caution statement.---------------------------------------33

10.2. Wiring (32 inch)-------------------------------------------33

10.3. Wiring (37 inch)-------------------------------------------34

11 Sch ematic Diagram--------------------------------------------- 35

11.1. Schematic Diagram Notes----------------------------- 35

11.2. A-Board (1/14) Schematic Diagram -----------------36

11.3. A-Board (2/14) Schematic Diagram -----------------37

11.4. A-Board (3/14) Schematic Diagram -----------------38

11.5. A-Board (4/14) Schematic Diagram -----------------39

11.6. A-Board (5/14) Schematic Diagram -----------------40

11.7. A-Board (6/14) Schematic Diagram -----------------41

11.8. A-Board (7/14) Schematic Diagram -----------------42

11.9. A-Board (8/14) Schematic Diagram -----------------43

11.10. A-Board (9/14) Schematic Diagram----------------- 44

11.11. A-Board (10/14) Schematic Diagram--------------- 45

11.12. A-Board (11/14) Schematic Diagram --------------- 46

11.13. A-Board (12/14) Schematic Diagram--------------- 47

11.14. A-Board (13/14) Schematic Diagram--------------- 48

11.15. A-Board (14/14) Schematic Diagram--------------- 49

11.16. V-Board Schematic Diagram ------------------------- 50

12 Printed Circuit Board------------------------------------------ 51

12.1. A-Board ---------------------------------------------------- 51

12.2. V-Board----------------------------------------------------- 54

13 Exploded View and Replacement Parts List

13.1.

Exploded View and Mechanical Replacement Parts List--------------------------------------------------- 55

13.2. Electrical Replacement Parts List ------------------- 60

----------- 55

1 Safety Precautions

1.1. General Guidelines

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be 100 Mohm and over. When the exposed metal does not have a return path to the chassis, the reading must be .

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a

0.15μF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

2.2. About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.

Caution

• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (37 0 ± 10 °C).

• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

Suggested Pb free solder

There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

3 Service Navigation

3.1. Service Hint

Board Name Function

A-Board Rear Terminal, AV Switch, MCU, Audio & Video

V-Board Remote Receiver, LED P-Board Power (AC/DC), DC-DC

Control Panel Assy Control Button, Power switch

Processor, LVDS, Tuner

Non-serviceable P-Board should be exchanged for service.

Non-serviceable Control Panel Assy should be exchanged for service.

3.2. Applicable signals

Input signal that can be displayed

* Mark: Applicable input signal for Component (Y, P

horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI PC 525 (480) / 60i 15.73 59.94 * * 525 (480) /60p 31.47 59.94 * * 750 (720) /60p 45.00 59.94 * * 1,125 (1,080) /60i 33.75 59.94 * * 1,125 (1,080) /60p 67.43 59.94 * 1,125 (1,080) /60 67.50 60.00 * 1,125 (1,080) /24p 26.97 23.98 * 1,125 (1,080) /24p 27.00 24.00 * 640 × 400 @70 31.47 70.08 * 640 × 480 @60 31.47 59.94 * Macintosh13 inch (640 × 480) 35.00 66.67 * 640 × 480 @75 37.50 75.00 * 852 × 480 @60 31.47 59.94 * 800 × 600 @60 37.88 60.32 * 800 × 600 @75 46.88 75.00 * 800 × 600 @85 53.67 85.08 * Macintosh16 inch (832 × 624) 49.73 74.55 * 1,024 × 768 @60 48.36 60.00 * 1,024 × 768 @70 56.48 70.07 * 1,024 × 768 @75 60.02 75.03 * 1,024 × 768 @85 68.68 85.00 * Macintosh 21 inch (1,152 × 870) 68.68 75.06 * 1,280 × 768 @60 47.70 60.00 * 1,280 × 1,024 @60 63.98 60.02 * 1,366 × 768 @60 48.36 60.00 *

Note:

• Signals other than above may not be displayed properly.

• The above signals are reformatted for optimal viewing on your display.

, PR), HDMI and PC

4 Specifications

Power Source AC 110-127 V, 60 Hz Power Consumption

Maximum 125 W (TC-L32G1)

Standby Condition 0.2 W (TC-L32G1)

Display panel

Aspect Ratio 16:9 Visible screen size 32 inch class (31.5 inches measured diagonally) (TC-L32G1)

(W × H × Diagonal) 27.5 inch × 15.4 inch × 31.5 inch (698 mm × 392 mm × 800 mm) (TC-L32G1)

(No. of pixels) 1,049,088 (1,366 (W) × 768(H)) [4,0980 × 768 dots] (TC-L32G1)

Sound

Speaker 1-way 2 speakers slim under SP System Audio Output 20 W [10 W + 10 W] ( 10 % THD ) Headphones M3 (3.5 mm) Jack × 1

PC signals VGA, SVGA, XGA, WXGA, SXGA

Channel CapabilityATSC/NTSC (Digital/Analog) Operating Conditions Temperature: 32 °F - 95 °F (0 °C - 35°C)

Connection Terminals

VIDEO IN 1 VIDEO: RCA PIN Type × 1 1.0 V [p-p] (75 Ω)

VIDEO IN 2 VIDEO: RCA PIN Type × 1 1.0 V[p-p] (75 Ω)

COMPONENT IN 1

HDMI 1-3 TYPE A Connector × 3 .

PC D-SUB 15PIN: R,G,B / 0.7 V [p-p] (75 Ω)

Card slot SD CARD slot × 1 DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber Optic

FEATURES 3D Y/C Digital Comb Filter, CLOSED CAPTION, V-Chip

Dimensions (W × H × D)

Including TV stand 30.6 inch × 21.3 inch × 8.6 inch (777 mm × 541 mm × 217 mm) (TC-L32G1)

TV Set only 30.6 inch × 19.8 inch × 3.8 inch (777 mm × 501 mm × 95 mm) (TC-L32G1)

Mass

Including TV stand 29.8 lb. (13.5 kg) NET (TC-L32G1)

TV Set only 26.5 lb. (12.0 kg) NET (TC-L32G1)

156 W (TC-L37G1)

0.2 W (TC-L37G1)

37 inch class (37.0 inches measured diagonally) (TC-L37G1)

32.2 inch × 18.1 inch × 37.0 inch (819 mm × 460 mm × 940 mm) (TC-L37G1)

2,073,600 (1,920 (W) × 1,080(H)) [5,760 × 1,080 dots] (TC-L37G1)

Horizontal scanning frequency 31 - 69 kHz Vertical scanning frequency 59 - 86 Hz VHF/ UHF: 2 - 69, CATV: 1 - 135

Humidity: 20 % - 80 % RH (non-condensing)

AUDIO L - R: RCA PIN Type × 2 0.5 V [rms]

S VIDEO: Mini DIN 4-pin Y: 1.0 V[p-p] (75 Ω) C: 0.286 V [p-p] (75 Ω) AUDIO L - R: RCA PIN Type × 2 0.5 V [rms] Y: 1.0 V [p-p] (including synchronization) PB,

PR: ±0.35 V [p-p]

AUDIO L-R: RCA PIN Type × 2 0.5 V [rms]

O This TV supports [HDAVI Control 4] function.

HD, VD / 1.0 - 5.0 V [p-p] (high impedance)

HDMI (HDAVI Control 4) Vesa compatible, Photo viewer

35.2 inch × 24.1 inch × 11.3 inch (894 mm × 611 mm × 287 mm) (TC-L37G1)

35.2 inch × 22.4 inch × 3.9 inch (894 mm × 568 mm × 99 mm) (TC-L37G1)

38.6 lb. (17.5 kg) NET (TC-L37G1)

33.1 lb. (15.0 kg) NET (TC-L37G1)

Note

Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

5 Service Mode

5.1. How to enter into Service Mode

While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

5.1.1. Key command

[1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction [VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )

5.1.2. Contents of adjustment mode

• Value is shown as a hexadecimal number.

• Preset value differs depending on models.

• After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item Sub item Sample Data Remark

ADJUST CONTRAST 000

COLOR 4C TINT 00 SUB-BRT 808 BACKLGT 4CB B-Y-G 34 R-Y-A 00

WB-ADJ R-GAIN F2

G-GAIN FC B-GAIN E6 R-CENT 84 G-CENT 80 B-CENT 7A

OPTION Boot ROM Factory Preset.

STBY-SET 00 EMERGENCY ON CLK MODE 00

CLOCK FCA RM-SET CODE 00 Fixed. SRV-TOOL 00 See next.

5.1.3. How to exit

Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.

5.2. SRV-TOOL

5.2.1. How to access

1. Select [SRV-TOOL] in Service Mode.

2. Press [OK] button on the remote control.

5.2.2. Display of SOS History

SOS History (Number of LED blinking ) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

5.2.3. POWER ON TIME/COUNT

Note : To display TIME/COUNT menu, highlight position, then press MUTE for 3sec. Time : Cumulative power on time, indicated hour : minute by decimal Count : Number of ON times by decimal Note : This indication will not be cleared by either of the self-checks or any other command.

5.2.4. Exit

1. Disconnect the AC cord from wall outlet.

5.3. Hotel mode

1. Purpose Restrict a function for hotels.

2. Access command to the Hotel mode setup menu In order to display the Hotel mode setup menu, please enter the following command (within 2 second). [TV] : Vol. [Down] + [REMOTE] : INPUT (3 times)

Then, the Hotel mode setup menu is displayed.

3. To exit the Hotel mode setup menu Disconnect AC power cord from wall outlet.

4. Explain the Hotel mode setup menu

item Function Mode Select hotel mode off/on Input Select input signal modes.

Set the input, when each time power is switched on. Selection:

-/RF/Component/HDMI1/HDMI2/HDMI3/ Video1/Video2/PC

• Off: give priority to a last memory.

Channel Select channel when input signal is RF.

Set the channel, each time power is switched on. Selection: Any channel number or [-]. [-] means the channel when turns off.

Volume Adjust the volume when each time power is

switched on. Range: 0 to 100

Vol. Max Adjust maximum volume.

Range: 0 to 100

OSD Ctrl Restrict the OSD.

Selection: Off/Pattern1

• OFF: No restriction

• Pattern1: restriction

FP Ctrl Select front key conditions.

Selection: Off/Pattern1/All

• Off: altogether valid.

• Pattern1: only input key is valid.

• All: altogether invalid.

Pow Ctrl Select POWER-ON/OFF condition when AC

power cord is disconnected and then connected. OFF: The same condition when AC power cord is disconnected. ON: Forced power ON condition.

6 Troubleshooting Guide

Use the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. How to access

Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds. Self-check indication and forced to factory shipment setting: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote

control for more than 3 seconds.

6.1.2. Exit

Disconnect the AC cord from wall outlet.

6.1.3. Screen display

6.1.4. Check Point

Confirm the following parts if NG was displayed.

6.2. Power LED Blinking timing chart

1. Subject Information of LED Flashing timing chart.

2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

6.3. No Power

First check point There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)

7 Disassembly and Assembly Instructions

7.1. Pedestal assy

1. Lay down the unit so that the rear cover faces upward.

2. Remove the 4 screws.

3. Remove the pedestal assy.

7.2. Rear cover

1. Remove the 15 screws (A).

2. Remove the 2 screws (B).

3. Remove the rear cover.

7.3. AC cord

1. Remove the bushing of the AC cord from the AC cord cover.

2. Disconnect the connector (P1) of AC cord.

3. Remove the 1 screw and AC cord cover.

7.4. P-Board

1. Remove the 5 screws.

2. Disconnect the connectors (P1/P2/P4/P5/P6).

3. Remove the P-Board.

7.5. Side AV bracket

1. Remove the screw (C).

2. Remove the screw (D).

3. Remove the side AV bracket.

7.6. A-Board

1. Remove the 7 screws.

2. Disconnect the connector (A02/A03/A10/A11/A15/A20).

3. Remove the A-Board.

7.7. Control panel assy

1. Disconnect the connector (K1).

2. Remove the 2 screws.

3. Remove the control panel.

7.8. Speaker

1. Remove the 4 screws.

2. Remove the Speaker.

7.9. A-P-MTG Metal

1. Remove the 6 screws.

2. Remove the A-P-MTG Metal.

7.11. C ontrol panel support metal

1. Remove the 5 (37 inch) / 3 (32 inch) screws.

2. Remove the Control panel support metal.

32 inch

7.10. VESA metal and LCD BTM MTG

1. Remove the 8 screws (A).

2. Remove the 4 screws (B).

3. Remove the VESA metal and LCD BTM MTG.

37 inch

7.12. LCD Panel

1. Remove the 4 screws (I).

2. Remove the 2 screws (J).

3. Remove the LCD panel.

32 inch

7.13. V-Board

1. Remove the 1 screw.

2. Disconnect the connector (V10).

3. Remove the V-Board.

37 inch

7.14. EMI processing (37 inch)

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