Panasonic SAGT-535-EE Service manual

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ORDER NO. MD0508309C3

DVD Home Theater Sound System

SA-HT535EE

Colour

(S)...Silver Type

Specification

Amplifier Section

RMS Output Power: Dolby Digital Mode

Front Ch

55 W per channel (6 Ω), 1 kHz, 10% THD

Surround Ch

55 W per channel (6 Ω), 1 kHz, 10% THD

Center Ch

160 W per channel (6 Ω), 1 kHz, 10% THD

Subwoofer Ch

220 W per channel (4 Ω), 100 Hz, 10% THD

Total RMS Dolby Digital Mode Power 600 W

DIN Output Power: Dolby Digital Mode

Front Ch

40 W per channel (6 Ω), 1 kHz, 1% THD

Surround Ch

40 W per channel (6 Ω), 1 kHz, 1% THD

Center Ch

120 W per channel (6 Ω), 1 kHz, 1% THD

Subwoofer Ch

150 W per channel (4 Ω), 100 Hz, 1% THD

Total DIN Dolby Digital Mode Power 430 W

FM/AM Tuner, Terminals Section

Preset station FM 15 stations

AM/MW 15 stations

Frequency Modulation (FM)

Frequency Range

87.50-108.00 MHz (50-kHz step)

Sensitivity 1.5 µV (IHF)

S/N 26 dB 1.2 µV

ntenna terminals 75 Ω (unbalanced)

mplitude Modulation (AM/MW)

Frequency Range 522-1629 kHz (9-kHz step)

M Sensitivity S/N 20 dB at 999 kHz 560 µV/m

Phone Jack

Terminal Stereo, 3.5 mm jack

Mic Jack

Sensitivity 0.7 mV, 1.2 kΩ

Terminal Mono, 6.3 mm jack (2 systems)

Disc Section

Disc played [8 cm or 12 cm]

1. DVD (DVD-Video, DVD-Audio, DivX

2. DVD-RAM (DVD-VR, JPEG

3. DVD-R (DVD-Video, DivX

4. DVD-RW (DVD-Video, DVD-VR, DivX

5. +R/+RW (Video)

)

, MPEG4

)

, DivX

)

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SA-HT535EE

6. CD, CD-R/RW [CD-DA, Video-CD, SVCD*5, MP3 JPEG

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, MPEG

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, DivX

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, HIGHMAT Level 2 (Audio and Image)]

, WMA

DivX 3.11, 4.x, 5.x

GMC (Global Motion Compensation) is not supported.

The total combined maximum number of recognizable audio, picture and video contents and groups: 4000 audio, picture and video contents and 400 groups.

Exif Ver 2.1 JPEG Baseline files

Picture resolution: between 160 X 120 and 6144 X 4096 pixels

(Sub sampling is 4:2:2 or 4:2:0)

MPEG4 data recorded with Panasonic SD multi-cameras or DVD video recorders

Conforming to SD VIDEO specifications (ASF standard)/MPEG4 (Simple Profile) video system/G.726 audio system

Conforming to IEC62107.

MPEG-1 Layer 3, MPEG-2 Layer 3.

Windows Media Audio Ver.9.0 L3.

Not compatible with Multiple Bit Rate (MBR)

Pick up

Wavelength CD 785 nm

DVD 662 nm

Laser power CLASS 2/CLASS 3A

udio output (Disc)

Number of channels 5.1ch (FL, FR, C, SL, SR, SW)

Video Section

Video System

Signal system PAL625/50, PAL525/60, NTSC

Composite video output

Output level 1 Vp-p (75 Ω )

Terminal Pin jack (1 system)

Scart jack (1 system)

S-video output

Y output level 1 Vp-p (75 Ω )

C output level PAL; 0.3 Vp-p (75 Ω)

NTSC; 0.286 Vp-p (75 Ω)

Terminal S terminal (1 system)

Scart jack (1 system)

Component Video Output

[NTSC: 525 (480) p/525 (480) i, PAL: 625 (576) p/625 (576)i]

Y output level 1 Vp-p (75 Ω )

PBoutput level 0.7Vp-p(75Ω)

PRoutput level 0.7Vp-p(75Ω)

Terminal

Pin jack (Y: green, PB:blue,PR:red)(1system)

RGB video output

R output level 0.7Vp-p(75Ω)

G output level 0.7Vp-p(75Ω)

B output level 0.7Vp-p(75Ω)

Terminal Scart jack (1 system)

General

Power Supply AC230V,50Hz

Power consumption 25 W (SA-HT535),

250 W (SB-WA535)

Dimensions (W x H x D) 430x60x348.3mm

Mass 2.7 kg (SA-HT535)

Operating temperature range +5 °C to +35 °C

Operating humidity range

5 % to 90 % RH (no condensation)

Power consumption in standby mode: approx. 0.7 W

Rating with low cut filter equipped amplifier

System

System: SC-HT535 (EE)

Main unit: SA-HT535 (EE-S)

Satellite speaker: SB-HT535 (EG-S)

Active subwoofer: SB-W A535 (EE-S)

Speakers: SB-HT535 (EG)

Front speakers: SB-FS535 (EG-S)

Surround speakers: SB-FS536 (EG-S)

Center speaker: SB-PC535 (EG-S)

Note:

1. Specifications are subject to change without notice. Mass and dimensions are approximate.

2. Total harmonic distortion is measured by the digital spectrum analyzer.

CONTENTS

Page Page

1 Use of Active Subwoofer

1.1. Checking Main Unit when Active Subwoofer is Used 4

1.2. Checking Main Unit Using Power Jig 5

2 Before Repair and Adjustment (Using Active Subwoofer Unit)

3 SAFETY PRECAUTIONS 5

3.1. GENERAL GUIDELINES 5

4 Handling the Lead Solder

4.1. About lead free solder (PbF) 6

5 Protection Circuitry 6

6 Prevention of Electro Static Discharge (ESD) to

Electrostatically Sensitive (ES) Devices 7

7 Cautions to Be Taken When Handling Optical Pickup 8

7.1. Handling Optical Pickup 8

SA-HT535EE

7.2. Cautions to Be Taken During Replacement of Optical

Pickup

7.3.

Grounding for Preventing Electrostatic Destruction

8 Precaution of Laser Diode

9 Accessories

10 Remote Control Reference

11 Disc information

12 About HighMAT

12.1. What 痴 HighMAT?

12.2. Why take advantage of HighMat?

12.3. Benefits of HighMat?

13 Optical Pickup Self-Diagnosis and Replacement Procedure

13.1. Self-diagnosis

13.2. Cautions to Be Taken During Replacement of Optical

Pickup and Spindle Motor

14 Self-Diagnosis Function

14.1. Automatic Displayed Error Codes

14.2. Memorized Error Codes

14.3. Service Mode Table 1

14.4. DVD/CD Self-Diagnosis Error Code Description

14.5. Mode Table 2

14.6. Lock Function

14.7. Things to Do After Repair

15 Service precautions

15.1. Recovery after the player is repaired

15.2. DVD Player Firmware Version Upgrade Process

15.3. Firmware Version Upgrade Process by Using Recovery

Disc

16 Disassembly and Main Component Replacement Procedures

16.1. Disassembly flow chart

16.2. P.C.B. Locations

16.3. Disassembly of Top Cabinet

16.4. Disassembly of Front Panel Unit

16.5. Disassembly of Panel P.C.B., Headphone P.C.B. & MIC

P.C.B.

16.6. Disassembly of Main P.C.B. 34

16.7. Disassembly of Scart P.C.B.

16.8. Disassembly of CD/ DVD Mechanism

16.9. Disassembly and Assembly Mechanism Unit

17 Service Position

17.1. Checking the Main P.C.B.

17.2. Checking the Main P.C.B., Panel P.C.B., Scart P.C.B.,

Headphone P.C.B. and MIC P.C.B..

18 Adjustment Procedure

18.1. Required Tools and Equipment

19 Block Diagram

20 Schematic Diagram

20.1. Optical Pickup Unit Circuit

20.2. (A) DVD Module Circuit

20.3. (B) Main Circuit

20.4. (C) Panel Circuit

20.5. (D) Scart Circuit

20.6. (E) Headphone Circuit & (F) CD Tray Loading Circuit

20.7. (G) Microphone Circuit

21 Printed Circuit Board

21.1. (A) DVD Module P.C.B. (Side A & B)

21.2. (B) Main P.C.B.

21.3. (C) Panel P.C.B., (D) Scart P.C.B. & (E) Headphone

P.C.B.

21.4. (F) CD Tray Loading P.C.B. & (G) Mic P.C.B.

22 Wiring Connection Diagram 23 Illustration of IC 痴, Transistors and Diodes 24 Terminal Function of IC 痴

24.1. IC2018(C2CBJG000672): Microprocessor

24.2. IC8001 (MN2DS0009AP) DV3.2 IC

25 Parts Location and Replacement Parts List

25.1. DVD Loading Mechanism

25.2. Cabinet

25.3. Component Parts List

25.4. Packing Materials & Accessories Parts List

25.5. Packaging

103

104

SA-HT535EE

1 Use of Active Subwoofer

1.1. Checking Main Unit when Active Subwoofer is Used

1.2. Checking Main Unit Using Power Jig

If the active subwoofer is not available during time of repair to the unit, the following equipment could be used.

Jig product number

RFKZ0182 (110V , 127V, 220V, 230V - 240V for with voltage selector overseas domestic use).

SA-HT535EE

2 Before Repair and Adjustment (Using Active Subwoofer

Unit)

Disconnect AC power, discharge Power Supply Capacitors C2080 through a 10Ω, 10 W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.

After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

Current consumption at AC 230V, 50Hz in NO SIGNAL mode should be ~850 mA (Active Subwoofer).

3 SAFETY PRECAUTIONS

3.1. GENERAL GUIDELINES

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

3.1.1. LEAKAGE CURRENT COLD CHECK (FOR ACTIVE SUBWOOFER)

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MΩ and 5.2Ω. When the exposed metal does not have a return path to the chassis, the reading must be

SA-HT535EE

Fig. 1

3.1.2. LEAKAGE CURRENT HOT CHECK (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitor, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

4 Handling the Lead Solder

4.1. About lead free solder (PbF)

Distinction of PbF P.C.B. :

P.C.B.s (manufacture d) using lead free solder will have a PbF stamp on the P.C.B.

Caution:

· Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).

· Pb free solder will tend to splash when heated too high (about 1100°F/600°C).

· W hen soldering or unsold ering, please completely remove all of the solder on the pins or solder area, and be sure to heat the

soldering points with the Pb free solder until it melts enough.

5 Protection Circuitry

The protection circuitry may have operated if either of the following conditions are noticed:

· No sound is heard when the power is turned on.

· Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are

“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.

If this occurs, follow the procedure outlines below:

1. Turn off the power.

2. Determine the cause of the problem and correct it.

3. Turn on the power once again after one minute.

Note :

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

SA-HT535EE

6 Prevention of Electro Static Discharge (ESD) to

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).

1. Immediately before handlin g any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium foil, to prevent electrostatic charge build up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

SA-HT535EE

7 Cautions to Be Taken When Handling Optical Pickup

· The laser diode used inside the optical pickup could be destroyed due to static electricity (potential difference is caused by

electrostatic load discharged from clothes and human body). Handle the parts carefully to avoid electrostatic destruction during repair & during replacement.

7.1. Handling Optical Pickup

1. Do not cause any strong impact on optical pickup as the unit structurally uses an extremely precise technology.

2. Short-circuit the flexible cable of optical pickup removed from the circuit board using a short-circuit pin or clip in order to prevent laser diode from electrostatic destruction. (Refer to Fig. 7-1 and Fig. 7-2.)

3. Do not handle flexible cables forcibly as this may cause snapping. Handle the parts carefully. (Refer to Fig. 7-1)

4. A new optical pickup is equipped with an anti-static flexible cable. After replacing and connecting to the flexible board, cut the anti-static flexible cable. (Refer to Fig. 7-1)

Fig. 7-1

Fig. 7-2

SA-HT535EE

7.2. Cautions to Be Taken During Replacement of Optical Pickup

Supplied optical pickup is equipped with a short clip found at the end of flexible cable in order to prevent electrostatic destruction of laser diode. Before connection, remove the short clip, and check that the short land is opened (remove solder if the part is shortcircuited). Also ensure human body is properly ground (Refer Section 7.3)

7.3. Grounding for Preventing Electrostatic Destruction

1. Human body grounding

Use an anti-static wrist strap to release static electricity accumulated in your body. (Refer to Fig. 7-3)

2. Workplace grounding

Place a conductive material (conductive sheet) or iron board where optical pickup is placed. (Refer to Fig. 7-3)

Note:

Keep your clothes away from optical pickup as wrist strap does not release the static electricity charged in clothes.

Fig. 7-3

SA-HT535EE

8 Precaution of Laser Diode

CAUTION :

This product utilizers a class 1 laser. Invisible laser radiation is emitted from the optical pick up lens.

When the unit is turned on:

Wavelength : 662nm/785nm

Maximum output radiation power from pick up : 100µW/VDE

1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.

2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.

3. Do not look at the focus lens using optical instruments.

4. Recommend not to look at pick up lens for a long time.

ACHTUNG :

Dieses Produkt enthält eine Laserdiode. Im enigeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit abgestrahlt. Wellenlänge : 662nm/785nm Maximale Strahlungsleistung der Lasereinheit : 100µW/VDE Die Strahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden:

1. Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefährlich ist.

2. Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen.

3. Nicht mit optischen Instrumenten in die Fokussierlinse blicken.

4. Nicht über längere Zeit in die Fokussierlinse blicken.

ADVARSEL: I dette a apparat anvendes laser.

CAUTION!

THIS PRODUCT UTILIZES A LASER. USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

n Use of Caution Labels

9 Accessories

SA-HT535EE

AC cord

FM indoor antenna

AM loop antenna

Video cable

Remote control

System cable

SA-HT535EE

10 Remote Control Reference

11 Disc information

SA-HT535EE

12 About HighMAT

12.1. What’s HighMAT?

Consumers worldwide are using PCs to create their own collections of music, photos and even video by burning them onto CDs. But how these collections can be experienced across different devices can be confusing to navigate, time consum ing to access for a DVD player, and be incomp lete in terms of music information available to the customer.

HighMAT offers a solution to this growing consumer problem. HighMAT dramatically improves the digital media experience on consumer electronic devices by delivering a simple, standardized approach that allows consumers who have created personal collections of digital music, photography and video on their PC to:

· Create a HighMAT CD or DVD which can be easily played back on consumer electronics devices such as CD and DVD players, and car stereos.

· Move digital media files (using recordable media such as CD-R and CD-RW) between the PC and various playback devices such as CD and DVD players.

A new standard for creating personal media on consumer electronic devices, HighMAT enable easier and more seamless interoperability between Windows PCs and devices designed for your living room, or the car.

SA-HT535EE

12.2. Why take advantage of HighMat?

A Problem Defined:Today, when consumers create their own digital audio, video or photo collections on CD-R or other physical formats, there are numerous, inconsistent ways that devices read the data. For the consumer, the playback experience can be confusing:

A Solution Created: HighMat delivers a better digital media access experience by creating a standard approach for PCs to structure digital media on various physical formats and for playback devices to read the data.

12.3. Benefits of HighMat?

Conventional HighMat

Even though DVD player is CD-R/RW compatible, the inconsistent ways that various DVD players can read the music or photos files often leads to a confusing and inconsistant playback experince.

HighMAT compatible products play content back with consistent interface. This includes products which are JPEG compatible products without HighMAT support.

SA-HT535EE

Conventional HighMat

SA-HT535EE

HighMAT is now available for CD Burning and in Leading DVD Players.HighMAT is a new technology that is now available in leading software and consumer electronic devices to dramatically improve the digital media experience when you create homemade CDs.

HighMAT™ delivers a simple, standardized way for PC software and consumer electronics devices to talk to each other and work better together.

When you create your homemade CDs with software that supports HighMAT CD burning, and then play them back on a DVD player that supports HighMAT, you get better, easier navigation. You get folders you can access with a single click of your DVD player´s remote control. You can view important information about your music like full song names, artist titles, album names and genre. And you can get faster startup on your home entertainment device.

To enjoy the benefits of HighMAT, all you need is software that supports HighMAT for CD burning of music or photos, as well as a home entertainment device like a DVD player that supports HighMAT for playback. Always look for the HighMAT logo on your software or home entertainment device to ensure it supports the HighMAT experience.

SA-HT535EE

13 Optical Pickup Self-Diagnosis and Replacement

Procedure

13.1. Self-diagnosis

This unit is equipped with the optical pickup self-diagnosis function and the tilt adjustment check function. Follow the procedure described below during repair in order to perform self-diagnosis and tilt adjustment effectively. Especially when “NO DISC” is displayed, be sure to apply the self-diagnosis function before replacing with an optical pickup. Replacement of optical pickup generally requires when the present value of laser drive exceeds 70 (DVD) or 55 (CD).

Note:

Start diagnosis within three minutes after turning on the power (as diagnosis fails when the unit becomes warm).

SA-HT535EE

13.2. Cautions to Be Taken During Replacement of Optical Pickup and Spindle Motor

Before replacing the optical pickup and spindle motor, check the total usage time respectively. Follow the checking method described as below.

Item Status and Key Function Display

Checking DVD, CD laser usage time With the unit stopped and no disc inserted,

press the. button on the remote controller unit.

Checking spindle motor usage time With the unit stopped and no disc inserted,

press the button on the remote controller unit.

Resetting DVD, CD laser usage time While the DVD and CD laser usage times are

displayed, press the and the

Resetting spindle motor usage time While the spindle motor usage time is

displayed, press the and the

button on the player and the

button on the player

button on the remote controller unit.

button on the player

button on the remote controller unit.

13.2.1. Cautions to be taken during replacement of optical pickup

Optical pickup could be damaged due to the static electricity discharged from human body. Wear proper protection gear against static electricity during optical pickup and its peripheral repair. (Refer to “Cautions to Be Taken When Handling Optical Pickup”.)

· Do not touch laser diode, actuator and their peripherals.

· Do not check laser diode with a tester and such. (The tester will be destroyed.)

· For short-circuiting or removing laser diode, the use of an anti-static soldering iron is recommended. (Recommended model:

HAKKO ESD product)

· Solder the land of the flexible cable in the optical pickup.

Note:

If an anti-static soldering iron is not available, short-circuit the terminal surface of the flexible cable and then the land using a clip or equivalent device.

T1_xxxx_yyyy xxxx(DVD), yyyy(CD): total time is displayed with a four-digit number by the ten hours.

T2_xxxx xxxx: total time is displayed with a four-digit number by the ten hours.

T1_0000_0000

T2_0000

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14 Self-Diagnosis Function

This unit is equipped with the self-diagnosis function, which displays an error when it occurs, for use during servicing.

14.1. Automatic Displayed Error Codes

14.1.1. Automatic Display Function

For a power unit error, the code is automatically displayed.

F61: Automatically displayed on the LCD of

the player.

Fig. 14-1

14.1.2. Re-Display

· For F61 Display

−

− When the code, F61 is displayed, the power is

− −

automatically turned off.

−

− The code, F61 is displayed for three seconds, and then

− −

the current time appears.

−

− To retrieve the code, turn on the power button so that

− −

the code F61 appears, however, is switched to time display after three seconds, and the power is automatically turned off.

14.1.3. Description of Error Code

14.1.3.1. F61

· State, Condition

When the power is turned on, the unit is automatically turned off. The power does not turn on.

· Cause, Troubleshooting

Power circuit system failure and/or direct current flown to speaker terminal Identify the cause and replace with new parts.

14.2. Memorized Error Codes

14.2.1. Activating Self-Diagnosis Function and Displaying Method

1. Turn on the power.

2. Select DVD/CD function. With no DVD/CD inserted in the

player, press and hold down the seconds, and press the F_SKIP seconds in order to display “T___________”.

3. Press the

result of self diagnosis is display ed. (Ex.: T H15) (See table below) If several errors are detected, press the each.

button. If a memorized error is detected, the

Fig. 14-2

14.2.2. Re-Display

· Press the power button to turn off the power, and then turn

on the power.

· The details of self diagnosis are stored in the unit memory.

To retrieve them, follow the procedure described the above, “Activating Self-Diagnosis Function and Displaying Method”.

14.2.3. Deleting Details of Self Diagnosis

· After repair, press and hold down the

five seconds, “T___ --- __” appears for a second and then “T________” appears. (Deleting the details of self diagnosis)

· After repairing errors, be sure to delete the details of self

diagnosis.

button for at least two

button to display

button for at least

Error Code State, Conditon Cause, Troubleshooting

H15 The disc tray cannot be opened: it closes spontaneously. Disc tray open/close detection switch (S901, S902) failure. H16 The disc tray cannot be closed: it opens spontaneously.

(Check and replace)

SA-HT535EE

14.3. Service Mode Table 1

Following modes are available with combinations of the pressed buttons on the player and on the remote controller unit.

Player Remote controller

button

unit

0 Error code display (Refer to the item, 14.4. DVD Error Code Description) 5 Tilt adjustment 6 Area number and broadcasting system check 7 MICRO - P & Firmware Version.

FUNCTIONS DVD laser drive current check

3 CD laser drive current check

PAUSE Writing of laser drive current value after replacement of optical pickup

(Do use this function only when optical pickup is replaced.) Initialization of the player (factory setting is restored.)

Used after replacement of micro-computer and its peripherals and printed circuit board.

Usage

14.4. DVD/CD Self-Diagnosis Error Code Description

Error Code Meaning Details

U. H. Error U11 Focus servo failure H01 Tray loading failure H02 Spindle servo failure (Spindle servo, DSC, SP motor, CLV servo failure) H03 Traverse motor failure H04 Tracking servo error H05 Seek timeout failure DSC system F500 DSC failure DSC stops due to servo failure.

F501 DSC not Ready failure Communication failure between DSC and system computer

F502 DSC Time out failure See F500. F503 DSC communication failure Communication failure (Result failure occurs after communication

F505 DSC Attention Error See F500. F506 Invalid media Disc is placed upside down; TOC is unreadable or invalid disc is inserted. ODC system F600 Unable to obtain control information due to form

recovery failure F601 Illegal sector ID requested Operation stops because access of illegal ID data is requested. F602 Unable to obtain LEAD IN due to form recovery

failure F603 Unable to obtain KEY DET due to form recovery

failure F610 ODC failure No permission of command issue F611 No CRC OK appearing for a certain time Unable to obtain seek address at CD system F612 No CRC OK appearing for a certain time Unable to obtain ID data at DVD system Disc Code F103 Ilegal highlight position Disc standard is possibly illegal when highlight is displayed. IIC Error F4FF Forced initialization failure (Time out) Micro-computer Error F700 MBX overflow When replying a message to Disc Manager F701 Unable to complete a message command A message is issued before replying to Disc Manager. F702 Change in a message command A message is issued before replying to Disc Manager. F880 Unsuitable task number When a message arrives from not existing task F890 A message is sent during AV task transmission During transmission of a message to AV task F891 Unable to transmit a message to AV task When transmission of a message to AV task starts F893 FROM altered F894 EEPROM failure F8A0 Unsuitable message command When transmission of a message to AV task starts

(Startup, focus failure, etc.)

(No communication because DSC does not move)

command is transmitted .)

Operation stops because navigation data cannot be obtained due to form recovery system failure.

Unable to read LEAD IN data

Unable to obtain CSS data

SA-HT535EE

14.5. Mode Table 2

Following modes are available with combinations of the pressed buttons on the player and on the remote controller unit.

Item Operational Condition

and Key Function

Jitter display While the player is

stopped and no disc is inserted, press and hold down the button on the player and the number button, “5” on the remote controller unit. Press “FL DISPLAY” button on remote control for next page.

Error code display

While the player is stopped and no disc is inserted, press and hold down the button on the player and the number button, “0” on the remote controller unit.

Measurement of laser current electricity initialization value

While the player is stopped and no disc is inserted, press and hold down the button on the player and the

button on the remote controller unit. Press “FL DISPLAY” button on remote control for next page.

Measurement of DVD laser current electricity

While the player is stopped and no disc is inserted, press and hold down the button on the player and the DISPLAY button on the remote controller unit. Press “FL DISPLAY” button on remote control for next page.

ADSC internal RAM display

While the player is stopped and no disc is inserted, press and hold down the button on the player and the number button “1” or “2” on the remote controller unit.

Measurement of CD laser current electricity

While the player is stopped and no disc is inserted, press and hold down the button on the player and the number button “3” on the remote controller unit. Press “FL DISPLAY” button on remote control for next page.

Jitter display Measures and displays jitter. Measurement is repeated every second. Read error counter starts at 0 at the mode setting, and increased by one as data read fails at target block. A small defect is allowed to correct by retry. Any possibility is counted as one increment. Repetitive errors after retry increase by two levels or more.

Error code display Displays the latest error code stored in EEPROM.

Measurement of laser current electricity initialization value Memorizes each initialization value of DVD and CD in EEPROM.

Measurement of DVD laser current electricity Measures DVD laser current electricity and displays the result together with the initialization value stored in EEPROM. After measurement, DVD laser is lit till the power is turned off (or goes off when the primary power is turned off).

ADSC internal RAM display Reads and displays the RAM value inside ADSC. The address is renewed when the CLEAR key is pressed so that the values at eleven points appear.

Measurement of CD laser current electricity Measures CD laser current electricity and displays the result together with the initialization value stored in EEPROM. After measurement, CD laser is lit till the power is turned off (or goes off when the primary power is turned off).

Details Display To Exit Mode

J*1___123*2_/ _456*3_AB*4_ [display1/display2]

: Jitter display mode

: Jitter measurement value

: Read error counter

: Focus driving value

Values are shown to one decimal place in the decimal digit.Focus driving value is displayed in the hexadecimal digit.

DVDnn_F---

*nn: Error history *--: Error number

__LDO*1__/ 123*2_456*3_ [display1/ display2]

: Laser current electricity measurement

mode

: DVD current electricity value

: CD current electricity value

Values are shown in the decimal digit. The above example indicates that the current electricity initialization value is 34mA at DVD laser and 28mA at CD laser when laser is turned on.

__LDD*1__/ 123*2_456*3_ [display1/display2]

: DVD laser current electricity

measurement mode

: Current electricity initialization value

stored in EEPROM

: Present value of current electricity

Values are shown in the decimal digit. The above example indicates that the current electricity initialization value is 34mA and its present value is 32mA.

A*1_0FA*2_6901

:ADSC internal RAM display mode

: Address

: RAM value at displayed address

Values are shown in the hexadecimal digit. The above example indicates that ADSC value at the address, 0FAh is 6901h.

__LDC*1__/ 123*2/_456*3_ [display1/display2]

: CD laser current electricity

measurement mode

: Current electricity initialization value

stored in EEPROM

: Present value of current electricity

Values are shown in the decimal digit. The above example indicates the current electricity initialization value is 28mA and its present value is 26mA when laser is turned on.

Press the STOP button.

Automatically exits the mode after five seconds.

Press the STOP or OPEN button.

Automatically exits the mode after five seconds.

SA-HT535EE

Item Operational Condition

and Key Function

User initialization While the player is

stopped and no disc is inserted, press and hold down the button on the player and the number button

on the remote

controller unit.

Region display While the player is

stopped and no disc is inserted, press and hold down the button on the player and the number button, “6” on the remote controller unit.

Firm version display

While the player is stopped and no disc is inserted, press and hold down the button on the player and the number button, “7” on the remote controller unit.

Region and firm version display

While the player is stopped and no disc is inserted, press and hold down the button on the player and the number button, “8” on the remote controller unit.

Usage time 1 While the player is

stopped and no disc is inserted, press and hold down the button on the player and the

button on the remote controller unit.

Usage time 1 reset

While the usage time 1 is displayed, press and hold down the button on the player and the

button on the remote controller unit.

Usage time 2 While the player is

stopped and no disc is inserted, press and hold down the button on the player and the

button on the remote controller unit.

Usage time 2 reset

While the usage time 2 is displayed, press and hold down the button on the player and the

button on the remote controller unit.

Communication error display

While the player is stopped and no disc is inserted, press and hold down the button on the player and the MENU button on the remote controller unit.

Details Display To Exit Mode

User initialization

“INITIALIZED” None The user setting recovers the factory setting.

Region display w*1_x*2y*3_zzz

: Region number

: N; no PAL/P; PAL

: N; NTSC/6; PAL60

: Panel computer jumper information

Firm version display rrr*1_xx*2y*3zzz

: Panel computer release number

: System computer generation

: System computer model type

: System computer release number

Region and firm version display r*1__xx*2y*3zzz

: Region number

: System computer generation

: System computer model type

: System computer release number

Usage time 1 Laser usage time

T1__1234/ __5678__

[display1/display2] Measures each for DVD and CD respectively.

The numbers in the left show usage time

for DVD laser and those in the right for

CD laser. The four-digit number is shown

by the ten hours in the decimal digit. The

number after 0000 is 9999. Usage time 1 reset

Laser usage time‘

T1_0000/ _0000

[display1/display2] Resets both for DVD and CD at once.

Press ‘FL Display’ on remote for next

page of display.

Usage time 2

T2_12345 Spindle motor usage time

The four-digit number is shown by the ten

hours in the decimal digit. The number

after 0000 is 9999.

Usage time 2 reset

T2_00000 Automatically exits Spindle motor usage time

Displays frequency of communication errors between system computer firm IC and mechanical computer IC during DVD module.

ER_12*1_34

: Number of communication errors

: Number of communication

Automatically exits the mode after five seconds.

the mode after five seconds.

Automatically exits the mode after five seconds.

SA-HT535EE

14.6. Lock Function

This function prohibits removal of disc and some disc operations to prevent loss of disc at a shop during sales promotion or equivalent occasions. While this function is activated, the player display s “___LO CKED_” if any button is touched. The lock function can be used in two ways.

14.6.1. Setting

· LOCK MODE A/LOCK MODE B

1. While the player is set to SELECTOR DVD/CD and POWER ON, press and hold down the [POWER] button on the remote controller for at least three seconds so that the player displays "___LOCKED _" for three seconds to indicate that LOCK MODE A is activated and the currently loaded disc is played.

2. The following button is invalid during LOCK MODE A.

OPEN/CLOSE

button are invalid and the player display s “___LOCKED_” while the lock function mode is entered.

3. While LOCK MODE A is activated and the player is locked, press and hold down the [POWER] button on the remote controller for at least three seconds so that the player displays "_UNLOCKED_" to indicate the function is deactivated.

4. While the player is set to SELECTOR DVD/CD and POWER ON, press and hold down the [POWER] button on the remote controller for at least three seconds so that the player displays "___LOCKED _" for three seconds to indicate that LOCK MODE B is activated and the currently loaded disc in played.

5. The following buttons are invalid, based on the "selector or disc related", during LOCK MODE B.

Player , , , SELECTOR, , , VOL. JOG

Remote

controller unit

SLEEP, REPEAT, D.MIX (REPEAT holding down), 0~9, ,RETURN, FL DISPLAY, TEST ( FL DISPLAY holding down), DISPLAY, SCREEN, CH SELECT, TUNER/BAND, TV, VCR/AUX

, , , , , , SET UP, GROUP, MUTING, P MEMORY,

button on the player and the

6. The keys prohibited during PLAY and LOCK MODE B need not to correspond each other. The keys related to sound quality and shown on the DVD screen are not prohibited. Following buttons are always valid:

Player POWER, DVD/CD>, PROGRESSIVE, VOL. JOG

Remote

controller unit

POWER, PLAY MODE, CANCEL, SFC, B. B LEVEL, VOL-, VOL+, DVD/CD>, MENU, TOP MENU, , , , , ENTER, DPL, SSS,C.F, CSM, ZOOM

7. While LOCK MODE B is activated and the player is locked, press and hold down the button on the player and the [POWER] button on the remote controller for at least three seconds so that the player display s "_UNLOCKED_" for three seconds to indicate that the function is deactivated.

8. The tray lock function is deactivated by "AC Prohibition".

9. LOCK MODE A or B is an exclusive control over whichever is activated first.

10. While the player is set to a lock mode and POWER OFF, the auto power on function can be controlled by the DVD/CD button on the remote controller. The auto power on function is invalid by the other selector buttons (such as TUNER/BAND button).

11. While a lock mode is turned on and the prohibition button is pressed, "___LO CKED_" appea rs on FL.

12. While a lock mode is turned on and set to POWER OFF, the OPEN/CLOSE button is invalid to control the auto power on function.

14.7. Things to Do After Repair

Follow the procedure described below after repair.

1. While the power is on, press the

2. Press the power button to turn off the power.

3. Unplug the power cable.

Note:

It is prohibited to unplug the power cable while the tray is opened and to close the tray manua lly.

button to close the tray.

SA-HT535EE

15 Service precautions

15.1. Recovery after the player is repaired

· W hen FLASH ROM or Module (2) P.C.B. is replaced, carry out the recovery processing to optimize the drive. Playback the

recovery disc to process the recovery automatically.

· Recovery disc (Product number=RFKZD03R005)

· Performing recovery

1. Load the recovery disc (Product number: RFKZD03R005) to the player and run it.

2. Recovery is performed automatically. When it is finished, a message appears on the screen.

3. Remove the recovery disc.

4. Turn off the power.

Note:

This unit requires no initialization process carried out after the traditional DVD players were repaired. When the recovery measures are taken, the customer setting will return to the factory setting as same as the procedure described in item “Initialization” in 14.5 is carried out. Write down the contents of the setting before recovery processing and reset the player.

15.2. DVD Player Firmware Version Upgrade Process

Firmware of DVD player may upgrade to conform to improvement of its performance and quality includi ng operational range, playability of non-standardized discs, etc. The version upgrade disc contains the recovery function, and the recovery disc is not necessary.

Note:

Version upgrade process cannot be complete if the AC power is cut off due to power failure and other occasions during the process. If this occurs, replace FLASH ROM IC and restart version upgrade. Version upgrade disc number is informed when ordered.

15.3. Firmware Version Upgrade Process by Using Recovery Disc

· Recovery process

· Firmware version upgrade process

Both of the above procedures automatically start when the recovery disc is replayed.General CD-R disc allows version upgrade process and recovery process, making version upgrade through disc simple. Recovery process: Optimization process of player after replacement of FLASH ROM, EEPROM, or DVD Module Circuit board Version upgrade process: Renewal of firmware for improvement of operational range and performance

15.3.1. Version Upgrade Process

1. Insert the recovery disc to the player to replay.

2. The version of player is automatically checked and prompts if necessary.

3. Select version upgrade process using the cursor keys on the remote controller unit. (Select YES or NO)

4. a. If YES is selected, the process starts.

SA-HT535EE

b. If NO is selected, only the recovery process is applied.

5. a. When the version upgrade process is complete, a message of completion appears on the screen. Remove the disc.

b. Follow the instruction appearing on the screen, and remove the disc.

6. Turn off the power.

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