screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the
Note that this unit will be seriously damaged if this setting is not made correctly. (There is no
TOP
PREVIOUS
NEXT
Be sure to disconnect the mains cord before adjusting the voltage selector.
Use a minus(-)
area in which the unit will be used. (If the power supply in your area is 117V or 120V, set to the
“127V” position.)
voltage selector for some countries, the correct voltage is already set.)
Page 5
2 Before Repair and Adjustment
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Disconnect AC power, discharge Power Supply Capacitors C520 and C540 through a 10Ω, 5W
resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may
destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Page 6
3 Protection Circuitry
TOPPREVIOUSNEXT
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative
Note:
TOP
PREVIOUS
NEXT
The protection circuitry may have operated if either of the following conditions are noticed:
No sound is heard when the power is turned on.
Sound stops during a performance.
speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the
amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
When the protection circuitry functions, the unit will not operate unless the power is first turned off
and then on again.
Page 7
4 Accessories
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Remote control transmitter
FM indoor antenna
AC power supply cord (For GC only)
AC power supply cord (For GN only)
AM Loop antenna
Power plug adaptor
Page 8
5 Operation Procedures
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Page 9
6 Handling Precautions For Traverse Deck
TOPPREVIOUSNEXT
Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive
The static electricity of your clothes will not be grounded through the wrist strap. So, take care
connections.
The laser diode in the traverse deck (optical pickup) may break down due to potential difference
caused by static electricity of clothes or human body.
So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
Handling of traverse deck (optical pickup)
1.
to electrical shock.
2. The short land between the No.4(LD) and No.5(GND) pins on the flexible board (FFC) is
shorted with a solder build-up to prevent damage to the laser diode.To connect to the PC
board, be sure to open by removing the solder build-up, and finishthe workquickly.
3. Take care not to apply excessive stress to the flexible board (FFC).
4. Do not turn the variable resistor (laser power adjustment). It has already been adjusted.
Grounding for electrostatic breakdown prevention
1. Human body grounding
Use the anti-static wrist strap to discharge the static electricity from your body.
2. Work table grounding
Put a conductive material (sheet) or steel sheet on the area where the traverse deck
(optical pickup) is placed, and ground the sheet.
Caution :
not to let your clothes touch the traverse deck (optical pickup).
Caution when Replacing the Traverse Deck :
The traverse deck has a short point shorted with solder to protect the laer diode against
electroststics breakdown. Be sure to remove the solder from the short point before making
Page 10
TOP
PREVIOUS
NEXT
Page 11
7 Operation Checks and Component
Replacement Procedures
7.4 Main Component Replacement Procedures
TOPPREVIOUSNEXT
“ATTENTION SERVICER”
Some chassis components may have sharp edges.
Be careful when disassembling and servicing.
1. This section describes procedures for checking the operation of the major printed circuit
boards and replacing the main components.
2. For reassembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
3. Select items from the following index when checks or replacement are required.
Warning:
This product uses a laser diode. Refer to caution statement Precaution of Laser Diode.
7.1 Checking for Main P.C.B.
7.2 Disassembly for the CD changer ass ’ y
7.2.1 Disassembly for the CD Lid
7.2.2 Disassembly for CD changer unit
7.3 Checking for the unit operational condition
7.3.1 Initial setting of CD
7.3.2 Checking for the CD Servo P.C.B., Panel P.C.B., Deck P.C.B., Transformer P.C.B. and
Power P.C.B.
7.3.3 Replacement of the Power Amplifier IC
Page 12
7.4.1 Replacement of the Traverse Deck
7.5 Replacement for the disc tray
TOP
PREVIOUS
NEXT
7.6 Disassembly and reassembly for mechanism base drive unit
7.7 Replacement for the motor ass ’ y
7.8 Replacement for the pinch roller ass ’ y and head block
7.9 Replacement for the Deck motor ass ’ y, capstan belt A, capstan belt B and winding belt
7.10 Replacement for the CD motor ass ’ y, capstan belt A, capstan belt B and winding belt
7.11 Replacement for the cassette lid ass ’ y
7.12 Measure for tape trouble
Page 13
7.1 Checking for Main P.C.B.
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Step 1 Remove 3 screws each side and 5 screws at rear panel.
Step 2 Lift up both sides of cabinet ass’y, push the cabinet ass’y toward the rear and remove the
cabinet ass’y.
Checking the Main P.C.B. as shown below.
Page 14
7.2 Disassembly for the CD changer ass
’ y
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
(The CD changer unit can be removed after the CD Lid is removed)
7.2.1 Disassembly for the CD Lid
7.2.2 Disassembly for CD changer unit
Page 15
7.2.1 Disassembly for the CD Lid
TOPPREVIOUSNEXT
Step 6
Press the OPEN/CLOSE button, the disc tray will be close.
Follow the (Step 1) - (Step 2) of Item 7.1.
When opening the disc tray automatically (Using Power Supply)
Step 1 Connect the AC power cord.
Step 2 Press the POWER button to power up the main unit.
Step 3 Press the OPEN/CLOSE button, the disc tray will be open automatically.
Step 4 Release the 2 claws, and then remove the CD Lid.
Step 5 Press the POWER button to turn the power on.
Page 16
[Open the disc tray manually (Using service tools)]
Step 1 Upset the unit as shown below.
Insert the gear tool into the hole on the underside of CD chasis and then rotate in the direction
TOP
PREVIOUS
NEXT
Step 2
of arrow. The disc tray will be open.
Step 3 Release the 2 claws, and then remove the CD lid cover.
Step 4 Push the disc tray.
Page 17
7.2.2 Disassembly for CD changer unit
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Step 1 Remove 2 screws at rear cabinet as show below.
Step 2 Lift up the mechanism unit cover, and then push in the mechanism unit cover.
Step 3 Release the claws of both ends, and then lift up the CD changer unit.
Step 4 Upset the CD changer unit.
Step 5 Place the CD changer unit on the unit.
<The preparation of checking procedures in operational condition is completed>
Page 18
7.3 Checking for the unit operational condition
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
(Place the unit horizontally when loading the CD changer unit.)
7.3.1 Initial setting of CD
7.3.2 Checking for the CD Servo P.C.B., Panel P.C.B., Deck P.C.B., Transformer P.C.B. and Power
P.C.B.
7.3.3 Replacement of the Power Amplifier IC
Page 19
7.3.1 Initial setting of CD
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Step 1 Connect the AC power cord.
Step 2 Press POWER button to turn on power for main unit.
Step 3 Select the input select button to “CD”.
Step 4 Push the OPEN/CLOSE button, and then open the disc tray.
Step 5 Put the CD into the disc tray.
Step 6 Press the OPEN/CLOSE button 1, and then close the disc tray. (Then, the CD will load.)
<The initial setting of CD unit is completed.>
Page 20
7.3.2 Checking for the CD Servo P.C.B., Panel
P.C.B., Deck P.C.B., Transformer P.C.B. and
The initial setting of CD unit must be completed. (Refer to the initial setting of CD unit in item
Step 7
Connect the FFC board (19 pin) from CD servo P.C.B..
Power P.C.B.
TOPPREVIOUSNEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
The initial setting of CD unit must be completed. (Refer to the initial setting of CD unit in
Item 7.3.1).
Check for CD Servo P.C.B.
7.3.1.)
Step 1 Push the power button and the power turns OFF.
Step 2 Remove the FFC boards.
Step 3 Remove the CD changer unit.
Step 4 Remove 4 screws.
Step 5 Remove the mechanism unit cover.
Check the CD Servo P.C.B. as shown below
Step 6 Lay the unit.
Page 21
Step 1
Press the POWER button and the power turns off.
Step 2 Remove the connectors.
and Power P.C.B. of Item 7.3.2.
Step 3 Pull out the FFCs.
Step 4 Remove the CD changer unit.
Step 5 Lay the unit as shown below.
Step 6 Remove 2 screws.
Step 7 Release the 2 claws, and then draw the front panel ass’y.
Check the Panel P.C.B., Deck P.C.B. and Transformer P.C.B. as shown below
Step 8 Release the 6 screws, and then remove the rear cover.
Checking the Power P.C.B. as shown below
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the (Step 1) - (Step 6) of Disassembly for the CD Lid of Item 7.2.1.
Follow the (Step 1) - (Step 8) of Checking for Panel P.C.B.,Deck P.C.B., Transformer P.C.B.
Page 22
NOTE:
TOP
PREVIOUS
NEXT
Insulate Power P.C.B. with insulation material to avoid short circuit.
Page 23
7.3.3 Replacement of the Power Amplifier IC
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Checking the Power P.C.B.
Follow the (Step 1) - (Step 2) of Item 7.1.
Step 1 Remove the 2 screws fixed to the Power Amplifier IC.
Step 2 Remove 2 screws fixed to the Power Amplifier IC and Transistor Holders.
Step 3 Break the joint with a metal cutter as shown below.
Step 4 Unsolder the terminals of Power Amp IC, transistor and replace the component.
Step 5 Fix back the chasis with a screw as shown.
Page 24
7.4 Main Component Replacement Procedures
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
7.4.1 Replacement of the Traverse Deck
Page 25
7.4.1 Replacement of the Traverse Deck
TOPPREVIOUSNEXT
Rotate the hexagonal wrench in the direction of arrow (clockwise), and then open the disc tray
for a little amount.)
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the (Step 1) - (Step 6) of Disassembly for the CD Lid of Item 7.2.1.
Follow the disassembly instruction for the CD changer unit of Item 7.2.2.
Step 1 Push the power button and the power turns OFF.
Step 2 Remove the FFC boards.
Step 3 Remove the CD changer unit.
Step 4 Insert the gear with hexagonal wrench into the hole.
Step 5
fully.
Step 6 With pressing the claw (A), rotate the hexagonal wrench clockwise. (The slide plate R moves
Page 26
Step 7
Pressing the claw (B) in the direction of arrow (1), the connection lever moves in the direction
of arrow (2).
Step 13
Remove the pin.
Step 8 Lift up the traverse deck ass’y.
Step 9 Remove the traverse deck ass’y from the timing lever.
Caution:
When removing or inserting the traverse deck avoid touching the OPU lens and pressing onto the
turntable.
Step 10 Remove 3 screws.
Step 11 Unsolder the motor terminals (4 points).
Step 12 Remove the FFC board from the connector, and then remove the CD Servo P.C.B.
Page 27
Note:
Step 2
Align the boss of traverse deck ass
’
y with the slot of traverse cam gear.
Step 14 Release the claw, and then remove the traverse deck ass’y.
Be careful not to lose the 3 floating spring because those will also be removed on removal of the
traverse deck ass’y.
Installation of the CD Servo P.C.B. after replacement
Step 1 Connect the FFC board.
Step 2 Install the CD servo P.C.B. in the traverse deck ass’y.
Step 3 Remove 3 screws.
Step 4 Solder.
Note for installation of the CD servo P.C.B.
Installation for traverse deck ass’y
Step 1 Install the traverse deck ass’y to the timing lever.
Page 28
TOP
PREVIOUS
NEXT
Step 3 Force the claw of timing lever.
Step 4 Force the disc tray fully.
Step 5 With pressing the claw (B) in the direction of arrow (1), force the connection lever in the
direction of arrow (2).
Page 29
7.5 Replacement for the disc tray
TOPPREVIOUSNEXT
Step 7
Rotate the hexagonal wrench in the direction of arrow, and then open the disc tray fully.
Follow the (Step 1) - (Step 2) of Item 7.1
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the Disassembly for the CD Changer Unit of Item 7.2.2.
Follow the (Step 1) - (Step 8) of Item 7.4
Step 1 Remove 4 screws.
Step 2 Remove the upper plate.
Step 3 Remove 3 screws.
Step 4 With lifting the claw in the direction of (1), draw the clamp SW P.C.B. in the direction of
arrow (2).
Step 5 Remove the mechanism cover.
Step 6 Insert the gear with hexagonal wrench into the hole.
Page 30
NOTE:
Force the right guide bar of tray base manually not to move upwards.
Step 8 Release the both claws, and then draw the disc tray.
Step 9 With forcing the left guide bar manually because the left guide bar interfers with claw, draw
the disc tray.
[Installation of the disc tray after replacement]
Step 1 Slide the drive rack fully in the direction of arrow.
Step 2 Holding the drive rack not to move, install the disc tray.
Step 3 Align the drive rack with the drive gear.
Page 31
TOP
PREVIOUS
NEXT
Step 4 Holding the disc tray manually, push the disc tray in the direction of the arrow.
Page 32
7.6 Disassembly and reassembly for mechanism
base drive unit
NOTE:
Step 5
Release the 2 claws, and then remove the bottom SW P.C.B..
TOPPREVIOUSNEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the Disassembly for the CD changer unit of Item 7.2.2.
Follow the (Step 1) - (Step 14) of Item 7.4
Follow the (Step 1) - (Step 9) of Item 7.5
Step 1 Remove 3 screws.
Step 2 Release the claw, and then remove the gear holder.
Step 3 Remove the belt and change gear spring.
Take care not to lose the change gear spring.
Step 4 Remove the pulley gear, change gear and UP/DOWN gear.
Page 33
unit in the direction of arrow (2).
Step 6 Install the tray lock spring to hook temporary.
Step 7 Release the claw, and then remove the tray lock.
Step 8 Release the claw, and then remove the rear lock.
Step 9 Pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction
of arrow (2).
Step 10 Move the slide plate 1 to the end of stock side.
Step 11 Lift up the left end of spindle base unit in the direction of arrow (1), and then remove the
Page 34
Step 3
Rotate the disc lever in the direction of arrow (1), draw the disc lever.
Step 12 Remove slide plate 1 and slide plate 2.
Step 13 Remove the traverse relay gear, traverse cam gear and drive gear.
[Dissassembly/reassembly for the spindle base unit]
Step 1 Draw the 5 disc spacers.
Step 2 Pushing the claw, slide the support plate in the direction of arrow, and then remove it.
Page 35
NOTE:
NOTE:
Step 8
Release the 2 claws, and then remove the relay gear A.
Take care not to lose the disc lever spring.
Step 4 Release the 2 claws, and then draw the relay gear B.
Step 5 Release the 2 claws as shown below.
Hold the loading stopper ass’y manually bacause it is flipped by spring.
Step 6 Remove the cushion spring.
Step 7 Remove the loading stopper ass’y in the direction of arrow.
Page 36
Step 9
Release the 2 claws, and then remove the spindle shaft.
Rotate the UP/DOWN base at a 90° angle. Then, spread the hold bars of loading stopper and
exercised when alignment of claw due to the size of claws.)
Step 10 Remove the lower spindle spring with tweezers.
Step 11 Force the lower hook with thin tip of minus screwdriver.
Step 12 Squeeze the shaft of lower hook, and then draw it.
Step 13 Rotate the lower spindle in the direction of arrow until the lower spindle interferes with
stopper.
Step 14 Insert the thin tip of minus screwdriver between the lower spindle and UP/DOWN base, and
then slacken the lower spindle to release the stopper. Then, rotate the lower spindle and remove it.
Step 15
remove the UP/DOWN base.
[Installation for loading stopper ass’y]
Step 1 Align the claw of loading stoppers ass’y with the slot of spindle base. (Caution should be
Page 37
gear.
Step 2 Lower the loading stopper ass’y, and then align the lower spindle with the trapezoid tooth of
relay gear A.
Step 3 Force the loading stopper ass’y, latch the claw firmly.
[Reassembly for mechanism base drive unit]
Step 1 Install the traverse cam gear.
Step 2 Rotate the traverse cam gear to the direction of arrow.
Step 3 Install the drive gear and traverse relay gear.
*When installing the traverse relay gear, align the trapezoid tooth of gear with tooth of traverse cam
Page 38
Step 11
Remove the tray lock spring from hook,and then latch to the tray lock.
Step 4 Install the slide plate 2 to the mechanism base, and then match to the connection lever.
Step 5 Install the slide plate 1 to the mechanism base, and then match to the connection leve and
align the trapezoid tooth of traverse relay gear with the slide plate 1.
Step 6 Install the spindle base unit. (First, slide plate 1.)
Step 7 Move the slide plate 1 to forward fully.
Step 8 Install the rear lock. (The claw should be latched.)
Step 9 Install the bottom SW P.C.B.. (The claw should be latched.)
Step 10 Install the tray lock. (The claw should be latched.)
Page 39
Step 12
Install the UP/DOWN gear, change gear, change gear spring, pulley gear and belt in the
order of (1) - (5).
TOP
PREVIOUS
NEXT
Step 13 Install the gear holder, and then tighten the screw (a).
Step 14 Install the tray base, traverse ass’y, mechanism cover and upper plate.
[Operation check after servicing]
Check the proper operation of following items with gear and hexagonal screwdriver.
1. Open/close of tray base.
2. Moving the tray base to the stock side.
3. UP/DOWN operation of spindle base unit.
4. UP/DOWN operation of traverse ass’y.
Page 40
7.7 Replacement for the motor ass
’ y
TOPPREVIOUSNEXT
NOTE:
[Notice for motor ass
’
y installation]
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the Disassembly for the CD changer unit of Item 7.2.2.
Follow the (Step 1) - (Step 8) of Item 7.4
Follow the (Step 1) - (Step 7) of Item 7.5
Step 1 Install the belt temporarily.
Take care not apply the grease to the belt.
Step 2 Upset the CD loading unit.
Step 3 Remove 3 screws.
Step 4 Unsolder the plunger terminals (2 points).
Step 5 Unsolder the motor terminals (2 points).
Step 6 Release the 2 claws (A), and then remove the Motor P.C.B.
Step 7 Release the claw (B), and then remove the motor ass’y.
Page 41
1.
Locate the name plate of motor to the traverse ass
’y.
2. Align the hole of motor with the ribs.
TOP
PREVIOUS
NEXT
Page 42
7.8 Replacement for the pinch roller ass
’ y and
head block
TOPPREVIOUSNEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the disassembly for the CD changer unit of Item 7.2.2.
Follow the (Step 1) - (Step 14) of Item 7.4
Step 1 Remove the connector.
Step 2 Remove 2 screws.
Step 3 Remove the 2 claws, and then draw the front panel ass’y.
Step 4 Pull out the FFC.
Step 5 Remove the flat cable from the connector.
Step 6 Push the lever upward, and then open the cassette lid ass’y (For DECK1 and DECK2).
Step 7 Remove the flat cable from the connector (CN1001).
Step 8 Remove the 5 screw.
Page 43
Step 9
Tilt the cassette mechanism in the direction of arrow (1), and then remove it in the direction
of arrow (2).
TOP
PREVIOUS
NEXT
Step 10 Unsolder the motor terminals.
Step 11 Remove 4 screws.
Step 12 Remove mechanism Deck P.C.B.
* The mechanism as shown below is for DECK1. For the one of DECK 2, perform the same
procedures.
Step 13 Release the 2 claws, and then remove the pinch roller (R), (F).
Step 14 Release ther 2 claws, and then remove the head connector.
Step 15 Remove 2 screws.
Page 44
7.9 Replacement for the Deck motor ass
’ y,
capstan belt A, capstan belt B and winding belt
Step 7
Remove the flywheel F.
TOPPREVIOUSNEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the Disassembly for the CD changer unit of Item 7.2.2.
Follow the (Step 1) - (Step 14) of Item 7.4
Follow the (Step 1) - (Step 11) of Item 7.9
Step 1 Release the 2 claws, and then remove the head connector.
Step 2 Remove 6 screws.
Step 3 Remove the sub chassis.
Step 4 Remove 2 screws.
Step 5 Remove the flywheel R.
Step 6 Release the claw of tape side, and then remove the winding lever and spring.
Page 45
[Installation of the belt]
Step 1 The boss and marking should be positioned horizontally.
Step 9
Install the sub chassis to the mechanism, and then tighten screws.
Step 2 Put the winding belt on the pulley temporarily.
Step 3 Install the flywheel F.
Step 4 Put the winding belt on the flywheel F.
Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
Step 6 Install the flywheel R.
Step 7 Put the capstan belt A temporarily as shown below.
Step 8 Put the capstan belt B on the motor ass’y pulley.
Page 46
Step 10 Remove 3 screws.
TOP
PREVIOUS
NEXT
Step 11 Put the capstan belt B as shown below.
Step 12 Put the capstan belt A on the motor ass’y pulley.
Page 47
7.10 Replacement for the CD motor ass
’ y,
capstan belt A, capstan belt B and winding belt
TOP
PREVIOUS
NEXT
TOPPREVIOUSNEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Follow the Disassembly for the CD Lid of Item 7.2.1.
Follow the Disassembly for the CD changer unit of Item 7.2.2.
Follow the (Step 1) - (Step 14) of Item 7.4
Follow the (Step 1) - (Step 11) of Item 7.9
Step 1 Remove 2 screws.
Step 2 Unsolder the plunger terminals (2 points).
Step 3 Release the 3 claws, and then remove the mechanism P.C.B.
Page 48
7.11 Replacement for the cassette lid ass
’ y
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Step 1 Force the lever upward, open the cassette lid ass’y. (For DECK1 and DECK2)
Step 2 Lift up the cassette lid ass’y in the direction of arrow. (For DECK1 and DECK2).
Step 3 Remove the cassette lid ass’y. (For DECK1 and DECK2).
Page 49
7.12 Measure for tape trouble
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Follow the (Step 1) - (Step 2) of Item 7.1.
Step 1 If a cassette tape cannot be removed from the deck since the tape is caught by the capstan or
pinch roller during playback or recording, rotate the flywheel F in the direction of the arrow to
remove the tape.
Step 2 Force the lever upward and open the cassette lid ass’y. Take the cassette tape off.
Page 50
8 Precaution of Laser Diode
TOPPREVIOUSNEXT
This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from
TOP
PREVIOUS
NEXT
Caution :
the pick up lens.
Wavelength : 780 nm
Maximum output radiation power from pick up : 100 µW/VDE
Laser radiation frompick up unit is safety level, but be sure the followings:
1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is
dangerous.
2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pick up lens for a long time.
CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN
HAZARDOUS RADIATION EXPOSURE.
If several problem exist, error code will change each time when “ /STOP” is pressed.
(e.g. H01 → H03 → F01 .....etc.)
10. Press “TAPE, DECK 1/2” to select Deck 1.
11. Repeat step 2 to 9 to test Deck 1. (Tape Deck 1 will not check H02 because of no recording
function)
Page 55
9.4 CD Mechanism Test (F15, F26, F16, F17,
F27, F28, F29, H15)
TOP
PREVIOUS
NEXT
TOPPREVIOUSNEXT
1. Press “CD”.
2. Press “OPEN/CLOSE (1)” and place a CD.
3. Press “OPEN/CLOSE (1)” to close the tray.
4. Press “OPEN/CLOSE (5)” and wait until the tray is open.
5. Press “OPEN/CLOSE (1)” and remove the CD.
6. Press “OPEN/CLOSE (1)” to close the tray.
7. Press “/STOP” to indicate Error Code.
If several problem exist, error code will change each time when “/STOP” is pressed.
(e.g. F15 → F26 → F16 ....etc).
Page 56
9.5 To clear all Error code
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Press “STOP/TUNE MODE” button for 5 seconds.
2. FL indicator shows “CLEAR” for 1 second and change to “T”.
Page 57
9.6 How to get out from Self
-
Diagnostic
function
TOP
PREVIOUS
NEXT
TOPPREVIOUSNEXT
1. Press “Power” button OFF.
Page 58
9.7 Power Amplifier Failure (F61)
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. When power amplifier fail, F61 will indicate automatically.
Page 59
10 Description of Error Code
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
10.1 Error detection for Cassette Mechanism block
10.2 Error detection for CD Changer block
10.3 Power Supply related error detection
Page 60
10.1 Error detection for Cassette Mechanism
block
TOP
PREVIOUS
NEXT
TOPPREVIOUSNEXT
NO. Error ErrorDisplay Problem condition
1 MODE SWdetection error H01 Faulty operation of cassette mechanism.Faulty contact or short-circuit of mechanism mode switch (S951,
2 REC INH SWdetection
error
3 HALF SWdetection error H03 Playback cannot perform.Faulty contact or short-circuit of HALF switch (S952, S972).
4 Reel Pulsedetection error H04 The tape advances slightly and then stops.Faulty reel pulse, faulty hole detect IC (IC951, IC971).
5 TPS abnormal F02 Cassette deck will not perform TPS function.Faulty playback EQ/recording amplifier IC (IC1001).
H02 Recording not possible.Faulty contact or short-circuit of REC INH switch (S975).
S971).
Page 61
10.2 Error detection for CD Changer block
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
NO. Error ErrorDisplay Problem condition
1 REST SW detection error F15 CD does not function.This error occurs when the Optical Pick Up REST SW
2 CD tray opens automatically F16 CLAMP switch (SW4) NG (Check & Replace)
3 Does not startup when [PLAY]button is pressed F17 BOTTOM switch (SW5) NG (Check & Replace)
4 Transmission error between CDservo LSI and micon
5 Startup fails even when youinsert CD or the selected
disc tray
does not open
6 Cannot insert CD F28 Tray 1 detect switch NG (Check & Replace)
7 Cannot eject CD F29 Check if disc is stuck. Tray 2 detect switch NG (Confirm & Replace)
8 The CD tray closes H15 CD disc tray detect switch NG (SW3) (check & Replace)
F26 CD does not function.This error occurs when the POWER is ON for the CD
F27 Tray 1 detect switch or Tray 2 detect NG (Check & Rplace)
(S701) is not
detected within the specified time (about 8 seconds)
block and an error is
detected after the transmission has started.
Page 62
10.3 Power Supply related error detection
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
NO Error ErrorDisplay Problem condition
1 POWER AMPoutput
abnormal
F61 When POWER is switched on, power become off automatically.During normal operation, if DC DET
become L, PCNT shall become
L and the error display on the left shall be displayed. (IC501)
Page 63
11 CD Test Mode Function
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
This CD test mode is provided to check CD unit without connecting to changer loading mechanism.
This mode shall operate CD PLAY with CD unit being connected only and CD Automatic
Alignment result is shown on FL display.
11.1 How to set CD test mode
11.2 CD Automatically Adjustment result indication
Page 64
11.1 How to set CD test mode
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Page 65
11.2 CD Automatically Adjustment result
indication
TOP
PREVIOUS
NEXT
TOPPREVIOUSNEXT
Under CD test mode, pressing the numeric key ‘0’ on the remote controller will display the auto
adjustment result. FLOCK, TLOCK and CLVS status shall be shown as below:
During the above display, executing CD PLAY will display auto adjustment result for CD PLAY
mode.
Page 66
12 Measurements and Adjustments
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
12.1 Cassette Deck Section
12.1.1 Tape Speed Adjustment (Deck 1 / 2)
12.1.2 Bias and Erase Voltage Check
12.1.3 Bias Frequency Adjustment (Deck 1 / 2)
12.2 Tuner Section
12.2.1 AM-IF Alignment
12.2.2 AM RF Adjustment
12.3 Alignment Points
12.3.1 Cassette Deck Section
12.3.2 Adjustment Point
Page 67
12.1 Cassette Deck Section
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Measurement Condition
Make sure head, capstan and press roller are clean.
Judgeable room temperature 20 ± 5 °C (68 ± 9°F)
Measuring instrument
EVM (DC Electronic volmeter)
Digital fruency counter
Test Tape
Tape speed gain adjustment (3 kHz, -10 dB); QZZCWAT
12.1.1 Tape Speed Adjustment (Deck 1 / 2)
12.1.2 Bias and Erase Voltage Check
12.1.3 Bias Frequency Adjustment (Deck 1 / 2)
Page 68
12.1.1 Tape Speed Adjustment (Deck 1/ 2)
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Set the tape edit button to “NORMAL” position.
2. Insert the test tape (QZZCWAT) to DECK 2 and playback (FWD side) the middle portion of
it.
3. Adjust Motor VR (DECK 2) for the output value shown below.
Adjustment target: 2940 ~ 3060 Hz (NORMAL speed)
4. After alignment, assure that the output frequency of the DECK 1 FWD are within ±60 Hz of
the value of the output frequency of DECK 2 FWD.
Fig. 1
Page 69
12.1.2 Bias and Erase Voltage Check
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Set the unit “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “•
REC/STOP” key).
3. Measure and make sure that the output is within the standard value.
Bias voltage for Deck 2 14±4mV (Normal)
Erase voltage for Deck 2 80mV (Normal)
Fig. 2
Fig. 3
Page 70
12.1.3 Bias Frequency Adjustment (Deck 1/ 2)
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Set the unit to “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and set the unit to “REC” mode (• use
“REC/STOP” key).
3. Adjust L1002 so that the output frequency is within the standard value.
Standard Value: 97 ±8 kHz
Fig. 4
Page 71
12.2 Tuner Section
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
12.2.1 AM-IF Alignment
12.2.2 AM RF Adjustment
Page 72
12.2.1 AM
-
IF Alignment
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Connect the instrument as shown in Fig. 5.
2. Set the unit to AM mode.
3. Apply signal as shown in Fig. 5 from AM-SG.
4. Adjust Z102 so that the output frequency is maximized in Fig. 6.
Fig. 5
Fig. 6
Page 73
12.2.2 AM RF Adjustment
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
1. Connect the instrument as shown in Fig. 7.
2. Set the unit to AM mode.
3. Set AM-SG to 520kHz.
4. Receive 520kHz in the unit.
5. Adjust Z101 (OSC) so that the EVM-AC is maximized.
6. Set AM-SG to 600Hz.
7. Receive 600Hz in the unit.
8. Adjust Z101 (ANT) so that the EVM-SG is maximized.
9. Set AM-SG to 520kHz.
10. Receive 520kHz in the unit.
11. Adjust Z101 (OSC) so that the EVM-DC value is with 1.1±0.5V.
Fig. 7
Page 74
12.3 Alignment Points
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
12.3.1 Cassette Deck Section
12.3.2 Adjustment Point
Page 75
12.3.1 Cassette Deck Section
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Page 76
12.3.2 Adjustment Point
TOPPREVIOUSNEXT
TOP
PREVIOUS
NEXT
Page 77
13 Schematic Diagram
TOPPREVIOUSNEXT
Note:
: Open/ Close switch
(All schematic diagrams may be modified at any time with the development of the new technology)
SW1
: Push switch
SW2
: Push switch
SW3
: Open Switch
SW4
: CD switch
SW5
: Lock switch
S601
: Power switch
S602
: SSEQ switch
S603
: Reset switch
S604
: Deck 1/2 switch
S605
: Rec switch
S606
Page 78
S607
S908
: CD 1 switch
S608
: CD 2 switch
S609
: CD 3 switch
S610
: CD 4 switch
S611
: CD 5 switch
S701
: Reset switch
S901
: REW switch
S902
: Tuner switch
S903
: CD switch
S904
: FF switch
S905
: Stop switch
S906
: Deck 2 switch
S907
: Tape switch
Page 79
: AUX switch
quality sound
IC, LSI and VLSI are sensitive to static electricity.
S909
: Deck 1 switch
S910
: Display switch
S951
: Mode switch
S952
: Half switch
S971
: Mode switch
S972
: Half switch
S975
: Recinh_f switch
VR600
: VR Volume Jog
The voltage value and waveforms are the reference voltage of this unit measured by DC
electronic voltmeter (high impedance) and oscilloscope on the basis of chassis. Accordingly,
there may arise some error in voltage values and waveformsdependingupon the internal
impedance of the tester or the measuring unit.
No mark : Playback << >> : Rec < > : FM
(( )) : CD
Importance safety notice :
Components identified by mark have special characteristics important for safety.
Furthermore, special parts which have purposes of fire-retardant (resistors), high(capacitors), low-noise (resistors), etc. are used. Whenreplacingany of components, be sure to
use only manufacturer´s specified parts shown in the parts list.
Caution !
Page 80
Secondary trouble can be prevented by taking care during repair.
TOP
PREVIOUS
NEXT
Cover the parts boxes made of plastics with aluminium foil.
Put a conductive mat on the work table.
Ground the soldering iron.
Do not touch the pins of IC, LSI or VLSI with fingers directly.