Panasonic S-22MM1E5A, S-15MM1E5A, S-28MM1E5A, S-45MM1E5S, S-56MM1E5A Installation Instructions Manual

INSTALLATION INSTRUCTIONS
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
for Refrigerant R410A
R410A Models
Model No.
Indoor Units
Type Indoor Unit Type
M1 Slim Low Static Ducted S-15MM1E5A S-22MM1E5A S-28MM1E5A S-36MM1E5A S-45MM1E5A S-56MM1E5A
15
22 28 36 45 56
ENGLISH
Read through the Installation Instructions before you proceed with the installation. In particular, you will need to read under the “IMPORTANT!” section at the top of the page.
FRANÇAIS
Lisez les instructions d’installation avant de commencer l’installation. En particulier, vous devez lire la section “IMPORTANT!” en haut de la plage.
ESPAÑOL
Lea las Instrucciones de instalación antes de proceder con la instalación del equipo. En concreto, deberá leer detenidamente la sección “¡IMPORTANTE!” situada al principio de la página.
DEUTSCH
Lesen Sie die Einbauanleitung, bevor Sie mit der Installation beginnen. Insbesondere die Hinweise im Abschnitt “WICHTIG!” oben auf der Seite müssen unbedingt gelesen werden.
ITALIANO
Leggere le Istruzioni di installazione prima di procedere con l’installazione. Prestare particolare attenzione alla sezione “IMPORTANTE!” all’inizio della pagina.
NEDERLANDS
Lees de installatie-instructies zorgvuldig door voor u begint met de installatie. U moet vooral het gedeelte waar “BELANGRIJK!” boven staat heel goed lezen.
PORTUGUÊS
Leia cuidadosamente as instruções de instalação antes de prosseguir com a instalação. Em particular, é necessário ler as informações na secção “IMPORTANTE!” na parte superior da página.
ΕΛΛΗΝΙΚΆ
Διαβάστε τις Οδηγίες εγκατάστασης πριν συνεχίσετε με την εγκατάσταση. Συγκεκριμένα, θα χρειαστεί να διαβάσετε την ενότητα «ΣΗΜΑΝΤΙΚΟ!» στο πάνω μέρος της σελίδας.
БЪЛГАРСКИ
Прочетете инструкциите за инсталиране преди да продължите с инсталирането. В частност, ще трябва да прочетете раздела „ВАЖНО!“ в горната част на страницата.
РУССКИЙ
Перед выполнением установки прочтите инструкцию по установке. В частности, вам следует прочесть раздел «ВАЖНО!» вверху страницы.
УКРАЇНСЬКА
Перш ніж продовжити встановлення, прочитайте вказівки зі встановлення. Зокрема, обов’язково прочитайте розділ «ВАЖЛИВО!» вгорі сторінки.
B.INDONESIA
Bacalah seluruh Petunjuk Pemasangan sebelum Anda melakukan pemasangan. Secara khusus, Anda perlu membaca bagian “PENTING!” di bagian atas halaman.
Rated Capacity
ITALIANO DEUTSCH ESPAÑOL FRANÇAIS ENGLISH
NEDERLANDS
PORTUGUÊS
ΕΛΛΗΝΙΚΆ
БЪЛГАРСКИ
РУССКИЙ
B.INDONESIA УКРАЇНСЬКА
F616496
IMPORTANT!
WARNING
WARNING
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
Please Read Before Starting
This air conditioner must be installed by the sales dealer or installer. This information is provided for use only by authorized persons.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
This air conditioner shall be installed in accordance with
National Wiring Regulations.
Pay close attention to all warning and caution notices
given in this manual.
WARNING
CAUTION
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
Provide a power outlet to be used
exclusively for each unit.
Provide a power outlet exclusively for
each unit, and full disconnection means having a contact separation in all poles must be incorporated in the fixed wiring in accordance with the wiring rules.
To prevent possible hazards from
insulation failure, the unit must be grounded.
This equipment is strongly recommended
to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD). Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing…
SPECIAL PRECAUTIONS
WARNING
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
When Wiring
Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
…In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
Keep the fire alarm and
CAUTION
the air outlet at least
1.5 m away from the unit.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
2
…In a Snowy Area (for Heat Pump-
WARNING
WARNING
WARNING
WARNING
AMP Air Conditioning
www.ampair.co.uk | sales@ampair.co.uk
type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
…At least 2.5 m
Indoor unit of this air conditioner shall be installed in a height of at least 2.5 m.
…In laundry rooms
Do not install in laundry rooms. Indoor unit is not drip proof.
When Connecting Refrigerant Tubing
WARNING
When performing piping work do not mix air except for specified refrigerant (R410A) in refrigeration cycle. It causes capacity down, and risk of explosion and injury due to high tension inside the refrigerant cycle.
• Refrigerant gas leakage may cause fire.
• Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury, etc.
• Ventilate the room well, in the event that is refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
• Do not leak refrigerant while piping work for an installation or re-installation, and while repairing refrigeration parts. Handle liquid refrigerant carefully as it may cause frostbite.
When Servicing
• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
WARNING
• This product must not be modified or disassembled under any circumstances. Modified or disassembled unit may cause fire, electric shock or injury.
• Do not clean inside the indoor and outdoor units by users. Engage authorized dealer or specialist for cleaning.
• In case of malfunction of this appliance, do not repair by yourself. Contact the sales dealer or service dealer for repair.
CAUTION
• Do not touch the air inlet or the sharp aluminum fins of the outdoor unit. You may get injured.
• Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.
• Confirm after installation that no refrigerant gas is leaking. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.
Others
CAUTION
• Do not sit or step on the unit, you may fall down accidentally.
• Do not touch the air inlet or the sharp aluminum fins of the outdoor unit. You may get injured.
• Do not stick any object into the FAN CASE. You may be injured and the unit may be damaged.
NOTICE
The English text is the original instructions. Other languages are translations of the original instructions.
ENGLISH
3
CONTENTS
AMP Air Conditioning
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Page
IMPORTANT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Please Read Before Starting
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Type of Copper Tube and Insulation Material 1-4. Additional Materials Required for Installation
2. SELECTING THE INSTALLATION SITE . . . . . . . . . . . . . . 6
Indoor Unit
3. HOW TO INSTALL THE INDOOR UNIT . . . . . . . . . . . . . . . 7
Slim Low Static Ducted Type (Type M1) . . . . . . . . . . . . . . . 7
3-1. Required Minimum Space for Installation and Service 3-2. Preparations Before Installation 3-3. For Bottom Intake 3-4. Installing the Duct 3-5. Suspending the Indoor Unit 3-6. Installing the Drain Pipe 3-7. Checking the Drainage
Page
6. HOW TO INSTALL THE TIMER REMOTE CONTROLLER OR HIGH-SPEC WIRED REMOTE CONTROLLER
(OPTIONAL PART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
N OT E
Refer to the Operating Instructions attached to the optional Timer Remote Controller or optional High-spec Wired Remote Controller.
7. HOW TO INSTALL WIRELESS REMOTE CONTROLLER
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
N OT E
Refer to the Operating Instructions attached to the optional Wireless Remote Controller Receiver.
8. EXTERNAL STATIC PRESSURE SETTING . . . . . . . . . . 19
8-1. How to Set on PC Board 8-2. Operating the Timer Remote Controller (CZ-RTC2) 8-3. Operating the High-spec Wired Remote Controller
(CZ-RTC3)
9. APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Names of Parts
Care and Cleaning
4. ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-1. General Precautions on Wiring 4-2. Recommended Wire Length and Wire
Diameter for Power Supply System
4-3. Wiring System Diagrams
5. HOW TO PROCESS TUBING . . . . . . . . . . . . . . . . . . . . . 16
5-1. Connecting the Refrigerant Tubing 5-2. Connecting Tubing Between Indoor and
Outdoor Units 5-3. Insulating the Refrigerant Tubing 5-4. Taping the Tubes 5-5. Finishing the Installation
IMPORTANT INFORMATION REGARDING THE
REFRIGERANT USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4
1. GENERAL
AMP Air Conditioning
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This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
1-1. Tools Required for Installation (not supplied)
1. Flathead screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
6. Sabre saw or keyhole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
1-2. Accessories Supplied with Unit
Part Name Figure Q’ty Remarks
1-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing.
2. Foamed polyethylene insulation for copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16”(8 mm).
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 4. ELECTRICAL WIRING for details.
CAUTION
Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.
1-4. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See your local codes.)
3. Putty
4. Refrigeration tubing lubricant
5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
ENGLISH
Washer
Flare insulator
Clamper
Drain hose
Hose band
Drain hose insulation
Clamper
Short-circuit connection
• Use 3/8”(M10) for suspension bolts.
• Suspension bolts and nuts are field supply.
L=131
Be sure to fix the power supply cord with the clamper.
8 For suspension fitting
For gas pipe / liquid pipe
2
connection
For gas pipe / liquid pipe
2
connection
For flare / drain insulating
4
connection
For unit & PVC pipe
1
connection
1 For drain hose connection
2 For drain pipe connection
1 For power supply code
For high static pressure (Located on the back of
1
the electrical component box lid.)
5
2. SELECTING THE INSTALLATION SITE
AMP Air Conditioning
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Indoor Unit
AVOID:
areas where leakage of flammable gas may be expected.
places where large amounts of oil mist exist.
direct sunlight.
locations near heat sources which may affect the
performance of the unit.
locations where external air may enter the room directly. This may cause “condensation” on the air discharge ports, causing them to spray or drip water.
locations where the remote controller will be splashed with water or affected by dampness or humidity.
installing the remote controller behind curtains or furniture.
locations where high-frequency emissions are generated.
DO:
select an appropriate position from which every corner of the room can be uniformly cooled.
select a location where the ceiling is strong enough to support the weight of the unit.
select a location where tubing and drain pipe have the shortest run to the outdoor unit.
allow room for operation and maintenance as well as unrestricted air flow around the unit.
install the unit within the maximum elevation difference above or below the outdoor unit and within a total tubing length (L) from the outdoor unit as detailed in the installation manual packed with the outdoor unit.
allow room for mounting the remote controller about 1 m (3.3 ft.) off the floor, in an area that is not in direct sunlight nor in the flow of cool air from the indoor unit.
The elevation (Slim Low Static Ducted) between the bottom unit and the floor surface should be at least 2.4 m (8 feet).
If the elevation (Slim Low Static Ducted) between them is less than 2.4 m (8 feet), install a filter or a protective device (field supply) not to touch the electrical parts or fan with hands.
2.4 m (8 feet) or more
Floor
Fig. 2-1
6
3. HOW TO INSTALL THE INDOOR UNIT
640
AMP Air Conditioning
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Slim Low Static Ducted Type (Type M1)
3-1. Required Minimum Space for Installation and
Service
This air conditioner is usually installed above the ceiling so that the indoor unit and ducts are not visible. Only the air intake and air outlet ports are visible from below.
The minimum space for installation and service is shown in the diagram. (Fig. 3-1)
*H dimension means the minimum height of the unit.
Select the *H dimension such that a downward slope of at
least 1/100 is ensured as indicated in “3-6. Installing the Drain Pipe”.
The diagram shows the detailed dimensions of the indoor unit. (Fig. 3-2)
824(Suspension bolt pitch)
Min.
200
or
more
Min. 200 or more
Min. 100 mm or more for bottom air intake
564
Refrigerant tubing
Min. 650 or more Flange for air outlet duct
Min. 20 or more
Min. 20 or more
Electrical component box
Inspection
access
450x450
Unit: mm
200
*H=Min. 240
Ceiling
ENGLISH
Fig. 3-1
Flange for air outlet duct
564 (Suspension bolt pitch)
145
194
6
692
(Flange for air outlet duct)
640 (160x4)
5-ø3.1(Hole)
66 26
29
96
27
4
Inspection access
(450x450)
(Field supply)
Refrigerant tubing joint (narrow tube)
1
Refrigerant tubing joint (wide tube)
2
Upper and bottom drain port (O.D.26 mm)
3
Suspension lug
4
Power supply outlet (ø17)
5
Flange for air outlet duct
6
Cover plate
7
Electrical component box
8
Filter
9
Inter-unit control wiring and control wiring for
0
group control outlet (ø15) Remote control wiring outlet (ø15)
!
7
1
Water inlet
2
153
8
28 30
81
33
Unit : mm
84
2-ø3.1(Hole)
30
10
23844
80 143
3
38
(Suspension bolt pitch)
126
750
824
680
37
150
9
10
11
150
200
5
22
14
40
14
120
15523
132
15
23
10-ø3.1(Hole)
220
* Filter Uninstalled
220
704
14
132
23
Fig. 3-2
7
3-2. Preparations Before Installation
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(1) Confirm the positional relationship between the unit and
suspension bolts. (Fig. 3-3)
Install the inspection opening on the control box side where
maintenance and inspection of the control box and drain pump are easy. Install the inspection opening also in the lower part of the unit.
Air discharge Air intake
A
(Inspection access)
Ceiling
3-3. For Bottom Intake
For bottom intake, replace the cover plate and Frame Filter Assy net in the procedure shown in the diagram.
(1) Remove the frame filter assy.
Remove the cover plate. (Fig. 3-4)
Air intake
Frame Filter Assy
Cover plate
700
Allow view A
Inspection access
(Field supply)
(2) Make sure the range of the unit’s external static pressure is
not exceeded. (See the technical documentation for the range of the external static pressure setting.)
(3) Open the installation hole. (Pre-set ceilings)
Once the installation hole is opened in the ceiling where the
unit is to be installed, pass refrigerant piping, drain piping, inter-unit control wiring, and remote controller wiring to the unit’s piping and wiring holes. See “5. HOW TO PROCESS TUBING”, “3-6. Installing the Drain Pipe” and “4. ELECTRICAL WIRING”.
After opening the ceiling hole, make sure ceiling is level if
needed. It might be necessary to reinforce the ceiling frame to prevent shaking. Consult an architect or carpenter for details.
800
Unit: mm
Fig. 3-3
Air discharge
Dummy hole
Fig. 3-4
(2) Refer to the diagram to attach the cover plate and frame filter
assy in the direction of the arrow. (Fig. 3-5) Note: Attach the cover plate with the dummy holes downward.
Dummy hole
Cover plate
Frame Filter Assy
Air discharge
Air intake
Fig. 3-5
(3) Attach the frame filter assy (supplied) in the manner shown in
the diagram. (Fig. 3-6)
Main unit
Attach the Frame Filter Assy to the main unit while pushing the tip of the latches in the direction of the arrow.
Frame Filter Assy
In case of bottom side In case of back side
Fig. 3-6
8
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