Panasonic PT-DZ12000U, PT-DZ12000E, PT-D12000U, PT-D12000E, PT-DW100U Service Manual

...

DLP Based Projector

PT-DZ12000U PT-DZ12000E PT-D12000U PT-D12000E PT-DW100U PT-DW100E

ORDER NO. VED0809388C0

D10

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

CONTENTS

Page Page

1 Safety Precautions 5

1.1. General Guidelines

1.2. Leakage Current Check

1.3. UV Precaution and UHM Lamp Precautions

2 Specifications 3 Function for Safety

3.1. Temperature Detection inside the Lamp Unit

3.2. Interlock Switch

4 Serviceman Mode

4.1. Setting to Serviceman Mode

4.2. Resetting to User Mode

4.3. Functions in Serviceman Mode

5 Self-diagnosis Display

5.1. Code Table

5.2. Comparison Table of Self-diagnosis Display and Code

6 Using the Serial Terminals

6.1. Example of Connection

6.2. Pin Assignments and Signal Names

6.3. Communication Conditions (Factory Setting)

6.4. Procedure of Communication Condition Settings

6.5. Control commands

6.6. Cable specifications

7 Using a Wired Remote Control

7.1. Connection Example

7.2. Setting Projector ID Number to Remote Control

8 Support for Service

8.1. Supporting Methods

8.2. Note for Replacement of A-P.C.Board

8.3. Replacement of the lithium battery on the A-P.C.Board

9 Cautions for Service

9.1. Servicing Methods

10 Parts Location

10.1. Electrical Parts Location

10.2. Electromechanical Parts Location

11 Replacement of Lamp Unit

11.1. Precautions on Lamp Unit Replacement

11.2. Timing of Lamp Unit Replacement

11.3. Indication of Lamp Monitor

12 Disassembly Instructions

12.1. Flowchart for Disassembly

12.2. Removal of Upper Case

12.3. Removal of A-P.C.Board

12.4. Removal of CL-P.C.Board

12.5. Removal of FH-Module

12.6. Removal of G-P.C.Board

12.7. Removal of J-P.C.Board

12.8. Removal of J2-/J3-P.C.Board

12.9. Removal of L1-/L2-/L3-/L4-P.C.Board

12.10. Removal of NN-Module

12.11. Removal of R-P.C.Board

12.12. Removal of R2-P.C.Board

14 16

18 19 19 19 20 20

22 22

23 23 23

25 25

26 26 27

28 29 30 31 31 32 33 34 34 35 36 36

12.13. Removal of R3-P.C.Board 5 5 5

6 8

8 8

9 9

12.14. Removal of S-P.C.Board

12.15. Removal of SL-P.C.Board

12.16. Removal of K-Module

12.17. Removal of Ballasts 1 and 2 (B/Q-Module)

12.18. Removal of Ballasts 3 and 4 (B/Q-Module)

12.19. Removal of PFC-Modele

12.20. Removal of PC-Module

12.21. Removal of WF-Module (PT-DZ12000*/D12000* only)

12.22. Removal of Projection Lens

12.23. Removal of Lamp Unit

12.24. Removal of Iris Unit

12.25. Removal of Analysis Block

12.26. Removal of Synthesis Block

12.27. Removal of DMD Block and Liquid Cooling Unit

12.28. Removal of Analysis Mirror

12.29. Removal of Lens Mount Unit

13 Tr oubleshooting 14 Int erc onnection Block Diagram

14.1. Interconnection Block Diagram (1/4)

14.2. Interconnection Block Diagram (2/4)

14.3. Interconnection Block Diagram (3/4)

14.4. Interconnection Block Diagram (4/4) (PT-

DZ12000*/D12000*)

14.5. Interconnection Block Diagram (4/4) (PT-DW100*)

15 Block Diagram

15.1. Power Supply (1/2)

15.2. Power Supply (2/2)

15.3. Signal Processing (1/2)

15.4. Signal Processing (2/2) (PT-DZ12000*/D12000*)

15.5. Signal Processing (2/2) (PT-DW100*)

15.6. Control and Driving System (1/2)

15.7. Control and Driving System (2/2)

16 Schematic Diagram

16.1. A-P.C.Board (1/11)

16.2. A-P.C.Board (2/11)

16.3. A-P.C.Board (3/11)

16.4. A-P.C.Board (4/11)

16.5. A-P.C.Board (5/11)

16.6. A-P.C.Board (6/11)

16.7. A-P.C.Board (7/11)

16.8. A-P.C.Board (8/11)

16.9. A-P.C.Board (9/11)

16.10. A-P.C.Board (10/11)

16.11. A-P.C.Board (11/11)

16.12. G-P.C.Board (1/5)

16.13. G-P.C.Board (2/5)

16.14. G-P.C.Board (3/5)

16.15. G-P.C.Board (4/5)

16.16. G-P.C.Board (5/5)

16.17. J-P.C.Board

37 38 39 39 40 42 44 45 46 47 47 49 49 53 53 55 55

56 75

75 76 77

78 79

81 82 83 84 85 86 87

90 91 92 93 94 95 96 97 98

99 100 101 102 103 104 105 106

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

16.18. J2/J3/L1/L2/L3/L4-P.C.Board 107

16.19. R/R2/R3/SL/CL-P.C.Board

16.20. S-P.C.Board

16.21. B-Module (1/2)

16.22. B-Module (2/2)

17 C irc uit Boards

17.1. A-P.C.Board (Foil Side)

108 109 110 111

113

17.2. A-P.C.Board (Component Side)

17.3. G-P.C.Board (Foil Side)

17.4. G-P.C.Board (Component Side)

17.5. S-P.C.Board

18 Te rm inal guide of ICs and transistors 19 Ex ploded Views 20 Replacement Parts List

114 115 116 117

119 120 126

1 Safety Precautions

1.1. General Guidelines

· For continued safety, no modification of any circuit must be

attempted.

· Unplug the power cord from the power outlet before

disassembling this projector.

· Use correctly the supplied power cord and must ground it.

· It is advisable to use an isolation transformer in the AC

power line before the service.

· Be careful not to touch the rotation part (cooling fan, etc.) of

this projector when you service with the upper case removed and the power supply turned ON.

· Observe the original lead dress during the service. If a short

circuit is found, replace all the parts overheated or damaged by the short circuit.

· After the service, all the protective devices such as

insulation barriers, insulation papers, shields, and isolation R-C combinations must be properly installed.

· After the service, check the leakage current to prevent the

customer from getting an electric shock.

1.2. Leakage Current Check

1. Prepare the measuring circuit as shown in Fig.1. Be sure to use a voltmeter having the performance

described in Table 1.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

Fig. 2

2. Assemble the circuit as shown in Fig. 2. Plug the power cord in a power outlet.

3. Connect M1 to T1 according to Fig. 2 and measure the voltage.

4. Change the connection of M1 from T1 to T2 and measure the voltage again.

5. The voltmeter must read 0.375 V or lower in both of steps 3 and 4. This means that the current must be 0.75 mA or less.

6. If the reading is out of the above standard, the projector must be repaired and rechecked before returning to the customer because of a possibility of an electric shock.

1.3. UV Precaution and UHM Lamp

Precautions

· Be sure to unplug the power cord from the power outlet when replacing the lamp.

· Because the lamp reaches a very high temperature during its operation, wait until it cools completely when replacing the Lamp Unit.

· The lamp emits small amounts of UV-radiation, avoid directeye contact with the light.

· The lamp unit has high internal pressure. If improperly handled, explosion might result.

Fig. 1

Table 1

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

2 Specifications

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

3 Function for Safety

3.1. Temperature Detection inside the Lamp Unit

This projector has 2 bimetals contacting the lamp units to protect the lamps. If the temperature of one of the lamp units exceeds 150°C, the bimetals will operate to turn off the power. The installed position of the bimetals is shown in the figure at right. The reset the bimetal action, press the protrusion of the bimetal unit you feel a click.

3.2. Interlock Switch

To ensure safety, this projector is designed so that the power cannot be turned on when the lamp unit cover is opened or installed incorrectly. If opening the lamp unit cover during operation, the projector will be switched to standby mode (fans stop and lamps turn off).

4 Serviceman Mode

This projector has Serviceman Mode in addition to standard on-screen menus (User Mode).

4.1. Setting to Serviceman Mode

(1) Press the MENU button.

The MAIN MENU screen will be displayed.

(2) Select “PROJECTOR SETUP” using the or buttons and

press the ENTER button. The PROJECTOR SETUP screen will be displayed.

(3) Select “SERVICE PASSWORD” using the or buttons and

press the ENTER button. The SERVICE PASSWORD screen will be displayed.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

(4) Input the password "1565" with the numeric buttons (0 to 9) of the

remote control unit and press the ENTER button.

Note:

· Asterisk (*) will appear for the password numbers.

(5) When "SERVICEMAN MODE" is displayed, the setting to the

serviceman mode is completed.

4.2. Resetting to User Mode

(1) Press the MENU button.

The MAIN MENU screen will be displayed.

(2) Select “PROJECTOR SETUP” using the or buttons and

press the ENTER button. The PROJECTOR SETUP screen will be displayed.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

(3) Select SERVICE PASSWORD using the or buttons and

press the ENTER button. The SERVICE PASSWORD screen will be displayed.

(4) Input the password "0000" with the numeric buttons (0 to 9) of the

remote control unit and press the ENTER button.

Note:

· Asterisk (*) will appear for the password numbers.

(5) When "USER MODE" is displayed, the resetting to the user mode is

completed.

4.3. Functions in Serviceman Mode

4.3.1. Additional Function for DYNAMIC IRIS in PICTURE menu

· AI WINDOW

Sets the APL detection area.

4.3.2. Additional Function for POSITION menu

· DVI EQUALIZER

If noise appears when DVI input, sets the value so that the noise decreases.

4.3.3. Additional Functions for ADVANCED MENU

· FRAME LOCK

When the picture is displayed by the input V-sync frequency, sets it to ON. However, there is a signal format that cannot be set to ON.

· V MASK

If the picture falls into disorder when RGB1 or RGB2 input, sets the value so that the disorder decreases.

· PLL SETTING

If the picture falls into disorder when RGB1 or RGB2 input, sets VCO and the charge pump so that the disorder decreases. Sets VCO and the charge pump.

4.3.4. Additional Function for CLAMP POSITION in ADVANCED MENU

· WIDTH

If the picture falls into disorder even if the clamp position is adjusted when RGB1 or RGB2 input, adjusts the value.

4.3.5. Additional Function for AUX SDI IN in DISPLAY OPTION menu

· XYZ TO RGB SETTING

−

− FACTORY SETTING: The Yxy value of FACTORY is used for original data of the XYZ to RGB conversion coefficient.

− −

Default

−

− MEASURE: The Yxy value of MEASURE is used for original data of the XYZ to RGB conversion coefficient.

− −

−

− Rec709: The Yxy value of Rec709 is used for original data of the XYZ to RGB conversion coefficient.

− −

−

− DCI P3: The Yxy value of DCI P3 is used for original data of the XYZ to RGB conversion coefficient.

− −

· XYZ TEST PATTERN

The following patterns can be selected.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

−

− WHITE: 10% - 100%

− −

−

− DARK GRAY: 1 - 10

− −

−

− COLOR: 1 - 2 of Red, Green, Blue, Cyan, Magenta and Yellow

− −

4.3.6. Additional Functions for PROJECTOR SETUP

· MAX AVAILABLE LAMP

Sets the maximum number of lamps that can be used. Usually, set it to "4".

· STATUS

The number of pages of screens displayed when selecting becomes "6" in Serviceman Mode from "3" in User Mode. When ETMD100SD4 module is installed, it becomes "7" in Serviceman Mode from "3" in User Mode.

Page 1 and page 3 are the same as User Mode, and the following items are displayed on page 2 in Serviceman Mode.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

4.3.7. Additional Function for RS-232C in PROJECTOR SETUP menu

· SIGNAL SELECTOR

ON: Sets it when an optional signal selector is connected. OFF: Default setting

4.3.8. Additional Function for AIR FILTER CLEANING in PROJECTOR SETUP menu

· CREANING

ON: Default setting OFF: Disables automatic cleaning operation.

4.3.9. Additional Function for INITIALIZE in PROJECTOR SETUP menu

· SHUTTER COUNTER

Initializes it when the shutter is replaced.

· CLEANING COUNTER

Initializes it when the air filter unit is replaced.

4.3.10. Addition of EXTRA OPTION

· L IGHT OUTPUT

Adjusts brightness with Dynamic Iris. It darkens as the value becomes small.

· CUT OFF

Sets whether to display each color of Red, Green and Blue.

· GAMMA SELECT

DEFAULT: Default setting ALL: Selecting items of GAMMA SELECT in PICTURE menu increase.

· POWER ON SHUTTER

OPEN: Opens the shutter when power ON. CLOSE: Closes the shutter when power ON.

· POWER OFF SHUTTER

OPEN: Opens the shutter when power OFF. CLOSE: Closes the shutter when power OFF.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

IGNORE: Does not control the shutter when power OFF.

· CINEMA FILTER

NONE: Default setting INSTALLED: When installing the color filter that expands the color region

· AIR FILTER

NORMAL: Default setting SPECIAL: Sets it when the smoke cut filter is installed.

· UNIFORMITY

Sets the value of color unevenness correction.

· FRONT LAMP LED

ON: Default setting OFF: Prohibits a green lighting.

· LAMP CHANGE MUTE

ON: Turns off the projection temporarily when switching the lighting lamp. OFF: Does not turn off the projection when switching the lighting lamp. However, a video noise might appear momentarily in the

projection.

· L ENS SHIFT CALIBRATION

Calibrates the limit and the home position of the lens shift. Execute LENS SHIFT CALIBRATION according to the procedure of the next paragraph when replacing the lens mount, LH-

Module or LV-Module.

· COOLING TIME

NORMAL: Sets all the cooling time to 240 seconds. FAST: Default setting (Sets all the cooling time to 170 seconds.)

· MENU LOCK

ON: Sets the menu lock. OFF: Default setting

· MENU LOCK PASSWORD

Sets the password for the menu lock release. The default (initial password) is "AAAA".

4.3.11. Execution of LENS SHIFT CALIBRATION

1. Enter the serviceman mode according to the section 4.1. "Setting to Serviceman Mode".

2. Select LENS SHIFT CALIBRATION in EXTRA OPTION.

3. Press the ENTER button. When you execute LENS SHIFT CALIBRATION, press the ENTER button again when displayed "SURE?".

4. The lens moves up/down/right/left, and the limit and the home position values of the shift are set again automatically.

5. When the lens stops, re-setting is finished.

5 Self-diagnosis Display

There is a self-diagnosis display located at the side of the projector which automatically displays their details when error, warning or others occur.

If a code is displayed in the self-diagnosis display, check the part of the cause according to the content of the code table below.

5.1. Code Table

Self-

diagnosis

display

U11 Temperature warning (IN) Intake air temperature is the specific value or

U12 Temperature warning (OPT) Optical module temperature is the specific

U13 Temperature warning (OUT) Lamp surroundings temperature is the specific

U14 Low temperature warning (OPT) Optical module temperature is less than the

Contents Shutdown Display condition Remarks

higher.

value or higher.

specific value.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

Self-

Contents Shutdown Display condition Remarks

diagnosis

display

U15 Optical output restriction for the

projector protection

40 °C (35 °C when ALTITUDE MODE is ON) or higher in ambient temperature at QUAD mode

U21 Temperature error (IN) Intake air temperature is the specific value or

higher.

U22 Temperature error (OPT) Optical module temperature is the specific

value or higher.

After turning on the power, the shutdown processing is not done for 2.5 minutes.

U23 Temperature error (OUT) Lamp surroundings temperature is the specific

value or higher. U24 Low temperature error (OPT) *1 Optical module temperature is less than 5°C. U41 Lamp 1 operating time warning U42 Lamp 2 operating time warning U43 Lamp 3 operating time warning

Lamp cumulative usage time is 1 800 hour or

longer.

LAMP monitor lights in red.

U44 Lamp 4 operating time warning U61 Lamp 1: 2 000 hour operating time

exceeded

U62 Lamp 2: 2 000 hour operating time

exceeded

U63 Lamp 3: 2 000 hour operating time

exceeded

U64 Lamp 4: 2 000 hour operating time

Lamp cumulative usage time is 2 000 hour or

longer.

After turning on the lamp, it will turn off in 10 minutes. LAMP monitor lights in red.

exceeded U51 Lamp 1 going out *2 U52 Lamp 2 going out *2 U53 Lamp 3 going out *2

Lamp goes out after turning on. LAMP monitor blinks 3 times in

red.

U54 Lamp 4 going out *2 U51 Lamp 1 lighting failure *2 U52 Lamp 2 lighting failure *2 U53 Lamp 3 lighting failure *2

Lamp ignition failure LAMP monitor blinks 3 times in

red.

U54 Lamp 4 lighting failure *2 U70 Air filter unit not installed Air filter unit is not installed. Confirms the installation when

turning on the power. U71 Lamp 1 not installed U72 Lamp 2 not installed U73 Lamp 3 not installed

Lamp is not installed (The lamp memory cannot be read.)

LAMP monitor blinks 3 times in

red. U74 Lamp 4 not installed

U75 Special filter setting SPECIAL has been selected on AIR FILTER in

This display is not an error.

EXTRA OPTION menu.

U81 AC power supply voltage drop

AC power supply voltage drops.

warning (less than 99 V)

U91 Lamp unit cover is not closed Lamp unit cover is not closed for 1 second or

longer.

If the cover is not closed when

turning on the power, it does

not turn on. H11 Thermosensor disconnected (IN) Intake air thermosensor is disconnected. H12 Thermosensor disconnected (OPT) Optical module thermosensor is disconnected. H13 Thermosensor disconnected

(OUT)

Lamp surroundings thermosensor is

disconnected. H18 Airflow sensor disconnected Airflow sensor is disconnected. U04 Air filter is blocked The air filter accumulates dust. H01 Internal clock battery replacement The date is before December 31, 2005 or after

January 1, 2036.

If this error occurs, the date is reset on 00:00:00, January 1,

2006.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

Self-

diagnosis

display FE1 Fan error 1: P-UNIT FAN FE2 Fan error 2: LAMP FAN 1 Lamp fan 1 FE3 Fan error 3: LAMP FAN 2 Lamp fan 2 FE4 Fan error 4: LAMP FAN 3 Lamp fan 3 FE5 Fan error 5: LAMP FAN 4 Lamp fan 4 FE6 Fan error 6: BALLAST1 FAN Ballast fan 1 FE7 Fan error 7: BALLAST3 FAN Ballast fan 3 FE8 Fan error 8: GB-DMD FAN GB-DMD fan FE9 Fan error 9: EXAUST FAN C Exhaust fan (C) FF0 Fan error 10: EXAUST FAN L Exhaust fan (L) FF1 Fan error 11: EXAUST FAN R Exhaust fan (R) FF2 Fan error 12: R-DMD FAN R-DMD fan FF3 Fan (Module) error 13: G-LIQUID

COOLING

FF4 Fan (Module) error 14: B-LIQUID

COOLING FF5 Fan error 15: C-PRISM FAN Color prism fan FF6 Fan error 16: L-PRISM FAN Lamp prism fan FF7 Fan error 17: BALLAST2 FAN Ballast fan 2 FF8 Fan error 18: BALLAST4 FAN Ballast fan 4 FF9 Fan error 19: G-PRISM FAN G-prism fan F11 Shutter error Shutter error F12 Dynamic iris error Dynamic iris error F13 Air filter unit error Air filter cleaning processing time-out F21 2.5 V DC error 2.5 V DC error F22 3.3 V DC error 3.3 V DC error F23 5.0 V DC error 5.0 V DC error F41 Lamp 1 memory error *2 F42 Lamp 2 memory error *2 F43 Lamp 3 memory error *2 F44 Lamp 4 memory error *2

F61 Lamp 1 ballast communication

error F62 Lamp 2 ballast communication

error F63 Lamp 3 ballast communication

error F64 Lamp 4 ballast communication

error F80 Resize IC setting error No response from the resize IC F81 FM-R test f ail F82 FM-G tset fail F83 FM-B test fail F91 FPGA1 configuration error A-P.C.Board is abnormal. F92 FPGA2/3 configuration error FH-Module is abnormal.

F93 Flash ROM error The circuit around CPU on A-P.C.Board is F94 RAM error F95 FPGA expansion error F96 Lens shift error The circuit for lens position detection is

F97 WF-Module (GEOMETRY)

communication error

Contents Shutdown Display condition Remarks

Power unit fan

The fan stops for 5 seconds or longer.

Liquid cooling pump (G)

Liquid cooling pump (B)

Lamp EEPROM is abnormal. LAMP monitor blinks 3 times in

Fails in the communication with the ballast

MPU.

RDRAM test error

WF-Module is abnormal.

abnormal.

abnormal. No response from the geometry IC Displays in

red.

PT-DZ12000*/DW100* only.

Explanatory notes of shutdown column

Shutdown occurs.

Shutdown does not occur.

*1 Shutdown occurs only when starting. (Shutdown does not occur even if the temperature becomes less than 5°C during normal operating.)

*2 Shutdown occurs when all lamps cannot be lit.

5.2. Comparison Table of Self-diagnosis Display and Code

Self-diagnosis

display

U11 00000000 00000000 00000000 00000001 FE4 00000000 00000000 00080000 00000000

Code Self-diagnosis

display

Code

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

Self-diagnosis

display

Code Self-diagnosis

display

Code

U12 00000000 00000000 00000000 00000002 FE5 00000000 00000000 00100000 00000000 U13 00000000 00000000 00000000 00000004 FE6 00000000 00000000 00200000 00000000 U14 00000000 00000000 00000000 00000008 FE7 00000000 00000000 00400000 00000000 U15 00000000 00800000 00000000 00000000 FE8 00000000 00000000 00800000 00000000 U21 00000000 00000000 00000000 00000010 FE9 00000000 00000000 01000000 00000000 U22 00000000 00000000 00000000 00000020 FF0 00000000 00000000 02000000 00000000 U23 00000000 00000000 00000000 00000040 FF1 00000000 00000000 04000000 00000000 U24 00000000 00000000 00000000 00000080 FF2 00000000 00000000 08000000 00000000 U41 00000000 00000000 00000000 00000100 FF3 00000000 00000000 10000000 00000000 U42 00000000 00000000 00000000 00000200 FF4 00000000 00000000 20000000 00000000 U43 00000000 00000000 00000000 00000400 FF5 00000000 00000000 40000000 00000000 U44 00000000 00000000 00000000 00000800 FF6 00000000 00000000 80000000 00000000 U61 00000000 00000000 00000000 00000100 FF7 00000000 00000001 00000000 00000000 U62 00000000 00000000 00000000 00000200 FF8 00000000 00000002 00000000 00000000 U63 00000000 00000000 00000000 00000400 FF9 00000000 00000000 00008000 00000000 U64 00000000 00000000 00000000 00000800 F11 00000000 00000004 00000000 00000000 U51 00000000 00000000 00000000 00001000 F12 00000000 00000008 00000000 00000000 U52 00000000 00000000 00000000 00002000 F13 00000000 00000010 00000000 00000000 U53 00000000 00000000 00000000 00004000 F21 00000000 00000020 00000000 00000000 U54 00000000 00000000 00000000 00008000 F22 00000000 00000040 00000000 00000000 U51 00000000 00000000 00000000 00010000 F23 00000000 00000080 00000000 00000000 U52 00000000 00000000 00000000 00020000 F41 00000000 00000100 00000000 00000000 U53 00000000 00000000 00000000 00040000 F42 00000000 00000200 00000000 00000000 U54 00000000 00000000 00000000 00080000 F43 00000000 00000400 00000000 00000000 U71 00000000 00000000 00000000 01000000 F44 00000000 00000800 00000000 00000000 U72 00000000 00000000 00000000 02000000 F61 00000000 00800000 00000000 00000000 U73 00000000 00000000 00000000 04000000 F62 00000000 01000000 00000000 00000000 U74 00000000 00000000 00000000 08000000 F63 00000000 02000000 00000000 00000000 U75 00000000 00000000 00000000 40000000 F64 00000000 04000000 00000000 00000000 U81 00000000 00000000 00000000 10000000 F80 00000001 00000000 00000000 00000000 U91 00000000 00000000 00000000 20000000 F81 00100000 00000000 00000000 00000000 H11 00000000 00000000 00000001 00000000 F82 00200000 00000000 00000000 00000000 H12 00000000 00000000 00000002 00000000 F83 00400000 00000000 00000000 00000000 H13 00000000 00000000 00000004 00000000 F91 00000000 00010000 00000000 00000000 H18 00000000 00000000 00000008 00000000 F92 00000000 00020000 00000000 00000000 U04 00000000 00000000 00000010 00000000 F92 00000000 00040000 00000000 00000000 H01 00000000 00000000 00000020 00000000 F93 00000000 00080000 00000000 00000000 U70 00000000 00000000 00000080 00000000 F94 00000000 00100000 00000000 00000000 FE1 00000000 00000000 00010000 00000000 F95 00000000 00200000 00000000 00000000 FE2 00000000 00000000 00020000 00000000 F96 00000000 00400000 00000000 00000000 FE3 00000000 00000000 00040000 00000000 F97 04000000 00000000 00000000 00000000

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

6 Using the Serial Terminals

THe main unit is equipped with SERIAL terminals located in its terminal section on the side, and this terminal is compliant with RS232C/RS-422. Also a serial output terminal is provided to enable plural projector control.

6.1. Example of Connection

RS-232C

RS-422

6.2. Pin Assignments and Signal Names

RS-232C

RS-422

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

6.3. Communication Conditions (Factory Setting)

6.4. Procedure of Communication Condition Settings

(1) Press the MENU button.

The MAIN MENU screen will be displayed.

(2) Select PROJECTOR SETUP using the or buttons.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

(3) Press the ENTER button.

The PROJECTOR SETUP screen will be displayed.

(4) Select RS-232C using the or buttons.

(5) Press the ENTER button.

The RS-232C screen will be displayed. (6) Select SERIAL IN using the or buttons. (7) Press buttons to switch SERIAL IN.

RS-232C and RS-422 will switch each time the button is pressed. (8) Select communication conditions using the or buttons. (9) Press buttons to confirm the setting. (10) Press the MENU button 3 times.

The on-screen indications disappear, and the system returns to the

normal screen.

6.5. Control commands

6.6. Cable specifications

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

Note

To connect the computer to the SERIAL terminal, prepare an adequate communication cable that fits to your personal computer.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

7 Using a Wired Remote Control

7.1. Connection Example

When multiple main units are connected as part of the system, connect to units with a M3 stereo mini jack cable (sold separately) to simultaneously control multiple main units with a single remote control through the REMOTE1 IN/OUT terminal. It is effective to use the wired remote control in the environment in which an obstacle stands in the light path or where devices are susceptible to outside light.

· Use a two-wire shielded cable with a length of 15 m or less. If the length of the cable exceeds 15 m, the shielding of the cable

may not be sufficient and the remote control may not work.

7.2. Setting Projector ID Number to Remote Control

Every projector has its ID number and the ID number of the controlling projector must be set to the remote control in advance so that the user can operate the remote control. The ID number of the projector is set to “ALL” on shipping, and use the ID ALL button of the remote control when using only a single projector.

Procedure of ID setting

Press ID SET, and then within 5 seconds, press the two numeric (0-9) buttons which correspond to the ID number that has been set for the projector.

· The main unit has its ID number (1-64), and set to remote control when the ID number is 1-9 as 01-09. When the ID number

is "ALL", set it with the ID ALL button of the remote control unit.

· Do not press the ID SET button accidentally or carelessly because the ID number on the Remote Control can be set even

when no projector is around.

· If you do not enter the two-digit ID number within 5 seconds after the ID SET button has been pressed, the ID number will

remain at the number that was set before the ID SET button was pressed.

· Your specified ID number is stored in the remote control unit unless another one is specified later. However, the stored ID

will be erased if the batteries of the remote control are left exhausted. When the batteries are replaced, set the same ID number again.

8 Support for Service

8.1. Supporting Methods

We will support according to the following methods.

Supporting methods Applied parts

K-Module PC-Module PFC-Module NN-Module FH-Module B/Q-Module (For specified components, supplies them discretely.) CL-P.C.Board J-P.C.Board J2-P.C.Board

Replaced by module or block

Replaced at the manufacturing department

Replaced by discrete components Other components

J3-P.C.Board R-P.C.Board R2-P.C.Board R3-P.C.Board L1-P.C.Board L2-P.C.Board L3-P.C.Board L4-P.C.Board H-P.C.Board SL-P.C.Board LH-P.C.Board LV-P.C.Board Optical block (Analysis block, Synthesis block) Analysis mirror Lens mount Liquid cooling unit DMD™ block

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

8.2. Note for Replacement of A-P.C.Board

Transfer the data of the original A-P.C.Board to the new A-P.C.Board using the adjustment software and a personal computer. (If you cannot transfer the data, remove IC2611, IC2618 and IC2619 from the original board and mount them on the new board.)

* Consult your dealer or Authorized Service Center for the adjustment software.

8.3. Replacement of the lithium battery on the A-P.C.Board

If the lithium battery will be empty, replace it with a new one (CR2032 or equivalent).

Cautions

· Explosion may occur if replacing the battery with an incorrect one.

· Dispose of used batteries according to the instructions.

9 Cautions for Service

9.1. Servicing Methods

· When attempting the check or adjustment with the upper case removed and the power supply turned on, strong light may leak

from the analysis block and the surrounding, must wear the ultraviolet rays protection glasses without fail and consider the measure of shading.

· Never unplug the power cord from the outlet, open the circuit breaker, or perform other procedures to cut off the power line

during the operation of any cooling fan.

· Be sure to unplug the power cord from the power outlet before servicing.

Powering off the projector

1. Press the POWER STANDBY " A confirmation screen will appear.

2. Select "OK" with The projection of the image stops, and power indicator lamp of the main unit lights up orange. (The cooling fan keeps

or button and press the ENTER button. (or press the POWER STANDBY " " button again.)

" button.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

running.)

3. Wait until the power indicator lamp of the main unit turns to red (i.e., until the cooling fan stops). While the cooling fan is still running, never turn off the MAIN POWER switch, nor unplug the projector from the outlet.

4. Press the "

" marked side of the MAIN POWER switch to remove all power from the projector.

10 Parts Location

10.1. Electrical Parts Location

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

10.2. Electromechanical Parts Location

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

11 Replacement of Lamp Unit

Cautions

· Wait until the lamp is cooled sufficiently before replacing the lamp unit.

· Make sure that all four lamp units are installed.

· Replace of the lamp unit should be carried out by a qualified technician.

11.1. Precautions on Lamp Unit Replacement

Remove the power plug and confirm that the surroundings of the lamp unit have cooled off.

· Be careful when handling a light source lamp. The lamp unit has high internal pressure. If improperly handled, explosion might

result.

· A used lamp unit may burst if it is handled violently.

For disposition of used lamps, request an industrial waste disposal contractor.

· If you continue to use a lamp after the replacement time, the lamp may break.

· Philips screwdriver is necessary when replacing a lamp unit.

Take care not to slip your hand when using a screwdriver.

Attention

· A lamp unit is an optional part. Contact the dealer.

Replacement lamp unit model No.: ET-LAD12K (single bulb), ET-LAD12KF (4 bulbs) Rating: 300 W

· Other lamps than specified above cannot be used. Be sure to use the specified lamp.

· Must use the supporting metal fittings after opening the lamp unit cover for safety when replacing the lamp unit in case of the

ceiling installation.

11.2. Timing of Lamp Unit Replacement

The lamp used for the light source has its due life. The life of light source lamp used in the main unit is 2 000 hours. However, it may happen that the lamp becomes dead (will not light) by the time of 2 000 hours depending on the characteristics of individual lamps and working conditions (lamps may reduce their life affected by the times of lighting and the intervals between previous lighting and next lighting). Therefore, it is strongly recommended for the user to keep a spare bulb. If a lamp unit has not been replaced after 2 000 hours of operation have elapsed, the lamp will turn off automatically. when the operating time for all of the lamps reaches 2 000 hours or more, the power will turn off automatically approxmately 10 minutes after it is turned on, and the projector will switch to standby mode.

11.3. Indication of Lamp Monitor

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

12 Disassembly Instructions

12.1. Flowchart for Disassembly

To assemble, reverse the disassembly procedures.

12.2. Removal of Upper Case

(1) While pressing the projection lens cover lock buttons, pull the

cover forward to remove it.

(2) Unscrew the 2 screws and remove the front case. (3) Loosen the 1 screw until it idles and open the lamp unit cover.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

(4) Unscrew the 5 screws and remove the upper case.

PT-DZ12000U / PT-DZ12000E / PT-D12000U / PT-D12000E / PT-DW100U / PT-DW100E

12.3. Removal of A-P.C.Board

(1) Remove the G-P.C.Board according to the section 12.6.

"Removal of G-P.C.Board".

(2) Unscrew the 4 screws and remove the FH-Module.

Note:

· The FH-Module is connected onto the WF-Module (for

PT-DW100*, A-P.C.Board) with the connector. Work carefully when removing it.

(3) Unscrew the 4 spacers counterclockwise and remove the WF-

Module.

Note:

· The WF-Module is connected onto the A-P.C.Board with

the connector. Work carefu lly when removing it.

· For PT-DW100*, skip work in this step because the WF-

Module is not installed.

(4) Unscrew the 6 screws and remove the A-P.C.Board.

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