13.1. FRONT JACK / OPERATION P.C.B. / POWER SWITCH
P.C.B. / THERMISTOR 2 P.C.B. / COVER SWITCH
P.C.B.
14 Ex ploded Views
14.1. MAIN PARTS SECTION
14.2. BASE BODY SECTION
14.3. DISPLAY SECTION
14.4. SCREEN SECTION
14.5. PROJECTION SECTION
14.6. TV UNIT SECTION
14.7. PACKING PARTS AND ACCESSORIES SECTION
15 Replacement Parts List
15.1. REPLACEMENT NOTES
15.2. MECHANICAL REPLACEMENT PARTS LIST
15.3. OPTIONAL ACCESSORY REPLACEMENT PARTS LIST
15.4. ELECTRICAL REPLACEMENT PARTS LIST
61
62
63
64
65
67
67
69
69
71
72
74
76
77
78
79
79
80
81
81
2
1 Safety Precautions
1.1. General Guidelines
1. For continued safety, no modification of any circuit should
be attempted.
2. Disconnect AC Plug before disassembling this unit.
3. It is advisable to use an isolation transformer in the AC
supply before servicing.
4. When servicing, observe the original lead dress. If a short
circuit is found, replace all parts which have been
overheated or damaged by the short circuit.
5. After servicing, see to it that all the protective devices such
as insulation barriers, insulation papers, shield, and
isolation R-C combinations etc. are properly installed.
6. After servicing, be sure to restore the wires, leads,
insulation barriers, shields, etc.
7. After servicing, make the leakage current checks to prevent
the customer from being exposed to shock hazards.
Caution:
Use a separate Isolation Transformer for this unit when
servicing.
1. Be sure to disconnect the AC Plug when replacing the
lamp.
2. Since the lamp reaches a very high temperature during its
operation, wait until it has completely cooled off when
replacing the Lamp Unit.
3. The lamp emits small amounts of UV-Radiation.
Avoid direct-eye contact by covering the Lamp and wearing
the UV protective glasses.
4. The high pressure lamp involves a risk of explosion.
1.2. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2. For physically operated power switches, turn power on.
Otherwise skip step 2.
3. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the receiver, such as screwheads, connectors, etc.
When the exposed metallic part has a return path to the
chassis, the reading should be between 1 MΩ and 12 MΩ.
When the exposed metal does not have a return path to the
chassis, the reading must be infinity.
1.3. Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet.
Do not use an isolation transformer for this check.
2. Connect "A" to exposed metallic part on the set. And
connect "B" to a good earth ground, as shown in Figure 1.
3. Use an AC voltmeter, with 1 kΩ/V or more sensitivity, to
measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in theAC outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 0.25 V RMS.
A leakage current tester (Simpson Model 228 equivalent)
may be used to make the hot checks. Leakage current must
not exceed 1/2 mA. In case a measurement is outside of
the limits specified, there is a possibility of shock hazard,
and the receiver should be repaired and rechecked before
it is returned to the customer.
2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
CAUTION :
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
This service manual contains technical information which will allow service personnel´s to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service
manual.
1. The detected SOS Error 1) 2) 3) 4) 11) 12) data will be stored in the EEPROM.
2.SOS (Error) information is displayed in Service Mode (4/4).
3.LAMP OFF: The LED will flash immediately after the Lamp goes off.
4.In case of Error 9) or 10), the unit will not shut off and Dynamic Iris setting in Adv. adjust of Picture Menu will be
changed to "OFF" automatically. When the unit is turned off and turned back on, Dynamic Iris "OFF" setting remains.
Lamp LED will not flash as long as Dynamic Iris setting in Adv. adjust of Picture Menu is set to "ON" manually.
Error Information
SOS2 (Over voltage/current)
Fan 1, Fan 2 or Fan 3 stops
Abnormal voltage (DT+5V line)
IC5001 (GC4Pro) communication
error
Temperature Sensor shorted or open
(Thermistor 2 P.C.B.)
Abnormal temperature
(Thermistor 2 P.C.B.)
Clogged Air Filter
Abnormal Lamp
Iris Mechanism hardware error
Iris calibration error
Lamp Cover open
Abnormal voltage (+17V, +9V, +5V line)
The only difference between the 52/56 inch model and 61 inch
model of the Projection Unit is the LCD Drive P.C.B.
Therefore, see the stamp on the Lamp Wall to differentiate.
Also, the Focus Adjustment should be performed to match
each size of model after replacing the new Projection Unit or
the new Base Body Unit.
Note:
The Base Body Unit includes the Projection Unit.
Stamp
LSXA0771
LSXA0827
: for 52/56 inch models
: for 61 inch model
TO READ THE DIGITAL TUNER (PEAKS)
SOFTWARE VERSION AND TV
MICROCONTROLLER SOFTWARE
VERSION
1. Press MENU key with the power on.
2. Press CH UP/DOWN key and select "Setup."
Then press OK key.
3. Press CH UP/DOWN key and select "About."
Then press OK key.
4. Select "Version" and press OK key.
Version menu will appear as shown below.
Starting with the second digit from the right or from the left.
0120-4310
0120-4310
Read every
Read every
other number
from the right:
other number
from the left:
BEFORE REMOVING THE PROJECTION
UNIT FROM THE UNIT AT THE USER’S
LOCATION
When removing the Projection Unit, remove the Lamp Unit and
the Top Duct 3 Unit from the Projection Unit and keep them.
Then, reinstall this Lamp Unit and the Top Duct 3 Unit into the
new Projection Unit.
Top Duct 3 Unit
421
Knob
421
Lamp
Unit
TV Microcontroller software Ver. : 1.030
Digital Tuner (Peaks) software Ver. : 1.420
LVDS
Cable
21
Projection Unit
13
MODEL
PT-52LCX66
PT-56LCX66
PT-61LCX66
PT-52LCX16
PT-56LCX16
NOT USED
MARK
A
B
C
D
E
PT
Note:
Refer to Item 3 of Schematic Diagram Notes of
Schematic Diagram and Circuit Board Layout Notes,
for mark "PT."
-If the secret code for V-chip has been forgotten.
-When moving the unit to a new location.
-When resetting SOS (Error) number records.
1. Turn on the power.
2. Press and hold the VOLUME DOWN button on the unit and
the OK key on the remote for more than 3 seconds. When
reset is finished, power shuts off automatically (the user’s
memory is reset).
CLOGGED AIR FILTER DETECTION
When a dirty or clogged air filter is detected, the OSD display
appears for 1 minute. And then the Lamp is turned OFF.
When this OSD display appears, remove the Projection Unit
from rear, and clean the air filters gently on the Projection Unit.
AIR FILTER CLEANING
IS RECOMMANDED AT THIS
TIME. FIRST TURN THE
UNIT OFF.
PLEASE CALL FOR
SERVICE.
UNIT WILL BE TURNED
OFF AFTER 1 MINUTE.
DO NOT UNPLUG AC CORD DURING
COOLING OPERATION
The lamp cooling fan will continue to operate for approximately
1 minute after the power is turned off.
At the same time, the POWER LED will flash red.
Do not disconnect the AC Cord from the power outlet and do
not open any circuit breakers while the cooling fan is still
operating.
HOT CIRCUIT
Primary circuit exists on the Power P.C.B.
This circuit is identified as "HOT" on the P.C.B. and in the
Service Manual. Use extreme care to prevent accidental shock
when servicing.
MODEL NO. IDENTIFICATION MARK
Use Marks shown in the chart below to distinguish the different
models included in this Service Manual.
BEFORE REMOVING THE MAIN P.C.B. OR
THE TV UNIT FROM THE UNIT AT THE
USE’S LOCATION
Note:
The TV Unit includes the Main P.C.B.
CAUTION:
Be sure to make a note of the CURRENT LAMP value
1.
(value A) in Service Mode (1/4):
SERVICE Mode 1/4
LAMP OPERATION TIME
CURRENT LAMP: 2000h
OSD DISP : ON
LON COUNT : 153
BKSV: 4B 7E 3D CA FB
<Service Mode (1/4)>
Fig. 2
LAMP OPERATION TIME is stored in EEPROM on the
Main P.C.B. Therefore, before removing the Main P.C.B. or
the TV Unit at the user’s location, make a note of the
CURRENT LAMP value (value A) in Service Mode (1/4).
Then, after installing the new Main P.C.B. or the TV Unit at
the user’s location, set the CURRENT LAMP value to the
original value (value A) in Service Mode.
Otherwise, OSD and LED Lamp replacement indications
will be displayed at the wrong time.
Note:
In case it is impossible to make a note of the CURRENT
LAMP value because of a defective Main P.C.B., ask the
customer their daily average use and the approximate age
of the current Lamp. Then, calculate the CURRENT LAMP
value as follows and make a note.
Value A
(Changeable)
WHEN REINSTALLING THE MAIN P.C.B.
OR THE TV UNIT FROM THE UNIT AT THE
USE’S LOCATION
CAUTION:
1. Set CURRENT LAMP value to original value as follows.
1) Select CURRENT LAMP in Service Mode (1/4).
2) Press the VOLUME UP/DOWN key on the remote to
change to the original value (value A) that was noted
before removing the Main P.C.B. or the TV Unit at the
user’s location.
SERVICE Mode 1/4
LAMP OPERATION TIME
CURRENT LAMP: 2000h
OSD DISP : ON
LON COUNT : 153
BKSV: 48 BF 9D 72 B5
<Service Mode (1/4)>
Fig. 3
Service Mode Map
Enter:
VOLUME DOWN button + TV/VIDEO key
(on the front) (on the remote)
(for more than 5 seconds in power off condition)
Power ON
SERVICE Mode 1/4
LAMP OPERATION TIME
CURRENT LAMP: 2000h
OSD DISP : ON
LON COUNT : 153
BKSV: B0 3A 59 CD 66
CH DOWN keyCH UP key
< Service Mode (1/4) >
Value A
(Changeable)
BKSV number
Daily average use
(hours) (days) (hours)
Approx. ageCURRENT LAMP
X=
Note:
The TOTAL value can be set to the original value in Service
Mode (2/4) by similar method:
Before removing the Main P.C.B. at the user’s location,
make a note of the TOTAL value in Service Mode (2/4).
Then, after installing the new Main P.C.B. at the user’s
location, set the TOTAL value to the original value in
Service Mode.
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best
operation of the unit.
Note: Use extreme care especially for the following.
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best
operation of the unit.
Note: Use extreme care especially for the following.
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best
operation of the unit.
Note: Use extreme care especially for the following.
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best
operation of the unit.
Note: Use extreme care especially for the following.
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best
operation of the unit.
Note: Use extreme care especially for the following.
Each LED indication facilitates finding the cause of an error.
When an error is detected, the Lamp goes off and the LEDs on the front flash.
TEMP LED
LAMP LED
POWER LED
(Note 1, 2)(Note 3)(Note 4)
Error No.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
Note:
1. The detected SOS Error 1) 2) 3) 4) 11) 12) data will be stored in the EEPROM.
2.SOS (Error) information is displayed in Service Mode (4/4).
3.LAMP OFF: The LED will flash immediately after the Lamp goes off.
4.In case of Error 9) or 10), the unit will not shut off and Dynamic Iris setting in Adv. adjust of Picture Menu will be
changed to "OFF" automatically. When the unit is turned off and turned back on, Dynamic Iris "OFF" setting remains.
Lamp LED will not flash as long as Dynamic Iris setting in Adv. adjust of Picture Menu is set to "ON" manually.
Error Information
SOS2 (Over voltage/current)
Fan 1, Fan 2 or Fan 3 stops
Abnormal voltage (DT+5V line)
IC5001 (GC4Pro) communication
error
Temperature Sensor shorted or open
(Thermistor 2 P.C.B.)
Abnormal temperature
(Thermistor 2 P.C.B.)
Clogged Air Filter
Abnormal Lamp
Iris Mechanism hardware error
Iris calibration error
Lamp Cover open
Abnormal voltage (+17V, +9V, +5V line)