Panasonic MSMEO41S1 Installation Manual

Operating Instructions (Basic)
AC Servo Motor & Driver
MINAS A5-series
• Thank you for purchasing this Panasonic product.
• Before operating this product, please read the instructions carefully, and save this manual for future use.
*
This product image is 1.5kW type of A5-series.
If you are the rst user of this product, please be sure to read the downloaded
Operating Instructions (Overall) from our Web Site.
[Web address of Motor Company, Panasonic Corporation]
http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
Make sure to forward these Operating Instructions for safety to the nal user.
<Contents>
1. Introduction ................................. B2
On Opening the Product Package .................. B2
Check of the Driver Model ..............................
Check of the Motor Model
2. Installation................................... B4
Driver .............................................................. B4
Motor ............................................................... B6
3. System Conguration and
Wiring ........................................... B8
Overall Wiring (Connector type) ..................... B8
Overall Wiring (Terminal block type) Driver and List of Applicable Peripheral Equipments Wiring of the Main Circuit (Connector type) Wiring of the Main Circuit (Terminal block type) Wiring method to connector
Wiring Diagram .............................................
Wiring of connector for motor and brake ......
Wiring to the Connector, X1 .........................
Wiring to the Connector, X2 .........................
Wiring to the Connector, X3 .........................
Wiring to the Connector, X4 .........................
............................... B3
.............................
page page
Wiring to the Connector, X5 .........................
Wiring to the Connector, X6 .........................
B2
Wiring to the Connector, X7 .........................
4. Parameter .................................. B31
Outline / Setup / Connection ......................... B31
Composition of Parameters ..........................
5. Protective Functions ................ B34
Protective Function (What Is Error Code ?)
6.
Maintenance and Inspections
7. Conformity to EC Directives
.................
B10
.... B12
......... B14
... B16
and UL Standards ..................... B38
Composition of Peripheral Equipments ........ B40
8. Built-in Holding Brake .............. B44
9. Dynamic Brake.......................... B46
B17
10.
B19 B21 B22 B22 B23 B24
Check of the Combination of
the Driver and the Motor
Incremental Specications, 20-bit ............... B47
Absolute Specications, 17-bit ................... B48
11. Specications ......................... B49
After-Sale Service (Repair) .......... B52
............ B47
IMD88
B27 B28 B30
B33
......
B34
.... B36
English
−B2−
−B3−
English
M A D H T 1 5 0 5
Special specifications (letters and numbers)
Current detector rating
Power supply
Max. current rating of power device
Frame-size symbol
MADH MBDH MCDH MDDH MEDH MFDH
Frame
Symbol
A5-series, A-frame A5-series, B-frame A5-series, C-frame A5-series, D-frame A5-series, E-frame A5-series, F-frame
T1 T2 T3 T5 T7 TA TB
Current
rating
Symbol
Specifications
10A 15A 30A 50A
70A 100A 150A
Symbol
1 3
5
Single phase, 100V 3-phase, 200V Single/3-phase,
200V
05 07 10 20 30 40 64 90 A2
Current rating
Symbol
5A
7.5A 10A 20A 30A 40A 64A 90A
120A
1 to 4 75 to 6 10 to 128 to 9
Serial Number
e.g.) : 09 04 000 1N
Lot number
Month of production
Year of production (Lower 2 digits of AD year)
Manufacture date
e.g.) : 2009 0 4 01
Manufacture dateManufacture year
Manufacture month
Model
Rated output
Rated input
voltage/current
Rated frequency
Rated
rotational speed
M S M E 5 A Z S 1 S
1 to 4
5 to 6
11 to 12
7 8 9 10
Special specifications
Motor structure
Design order 1: Standard
Rotary encoder specifications
Voltage specifications
Specifications
Type
Symbol
Low inertia (50W to 5.0kW)
Middle inertia (1.0kW to 5.0kW)
Middle inertia (900W to 3.0kW)
High inertia (1.0kW to 5.0kW)
G S
Incremental
Absolute
Specifications
Symbol
Format
Pulse count
Output
Motor rated output
Symbol
Specifications
Symbol
Resolution
5-wire 7-wire
Wire count
Motor structure MSME
(50W to 750W)
*1
The product with oil seal is a special order product.
*2 Key way with center tap
[
Products are standard stock items or manufactured by order. For details, inquire the dealer.]
A B S T
Shaft
Holding brake
Oil seal
Without
With
Round
Key way
Without
With
Symbol
MSME
(1.0kW to 5.0kW)
, MDME, MGME, MHME
C D G H
Shaft
Holding brake
Oil seal
Without
With
Round
Key way
Without
With
Symbol
*1
*2 *2
MSME
MDME
MGME
MHME
5A 01 02 04 08 09 10 15 20 30 40 50
50W 100W 200W 400W 750W 900W
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW
1 2
Z
100 V 200 V 100/200 common
(50W only)
20bit 17bit
1,048,576
131,072
1. Introduction
Model number
Input/output voltage
Rated output of
applicable motor
Rated input/output
current
Input/output frequency
Number of phase
Serial Number
e.g.) :
P0 9 0 4000 1 N
Lot number
Month of production
Year of production (Lower 2 digits of AD year)
Manufacture date
e.g.) : 2009 0 4 01
Manufacture dateManufacture year
Manufacture month
Check of the Motor Model
1. Introduction
On Opening the Product Package
• Make sure that the model is what you have ordered.
• Check if the product is damaged or not during transportation.
• Check if the Operating Instructions (safety) are included or not.
• Check if the power connector, motor connectors, connector for external regenerative resistor connection (only E-frame) and safety by-pass plug are included or not.
(Neither the power connector nor motor connector are included to F-frame.)
1. Introduction
Check of the Driver Model
Contents of Name Plate
Model Designation
Contents of Name Plate
Model Designation
−B4−
−B5−
English
2. Installation
Fan Fan
100mm or more
100mm or more
40mm
or
more
40mm
or
more
10
mm
or
more
10
mm
or
more
10
mm
or
more
Direction of air flowing from the internal cooling fan (D/E/F frame)
Control panel
A to D-frame
E, F-frame
Basemount (Standard) [Rear mount]
Frontmount [Use mounting fixture]
Front or Basemount [Use mounting fixture]
Mounting fixture (optional parts)
Mounting fixture (Attachment)
Fastening torque of earth screws (M4) to be 0.7 to 0.8 N•m.
Fastening torque of earth screws (M5) to be 1.4 to 1.6 N•m.
Driver
2. Installation
Driver
Install the driver properly to avoid a breakdown or an accident.
Installation Place
1)
Install the driver in a control panel enclosed in noncombustible material and placed indoor
where the product is not subjected to rain or direct sunlight. The products are not waterproof.
2) Where the products are not subjected to corrosive atmospheres such as hydrogen
sulde, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, al­kaline and salt and so on, and are free from splash of inammable gas.
3) Where the motor is free from grinding oil, oil mist, iron powder or chips.
4) Well-ventilated and low humidity and dust-free place.
5) Vibration-free place.
Environmental Conditions
Item Conditions
Ambient temperature
0˚C to 55˚C (free from freezing)
Ambient humidity 20% to 85% RH (free from condensation)
*
Storage temperature
1
–20˚C to 65˚C (Max.temperature guarantee: 80˚C for 72 hours)
Storage humidity 20% to 85% RH (free from condensation) Vibration Lower than 5.88m/s2 (0.6G), 10 to 60Hz Altitude Lower than 1000m
*
Extreme temperatures are permissible only for short period such as during transportation.
1
How to Install
1) Rack-mount type. Install in vertical position, and reserve enough space around the
servo driver for ventilation.
2) Base mount (rear mount) is standard for A/B/C/D-frame driver.
3) To change the mounting surface of A/B/C/D-frame driver, use the optional mounting
xture. For choosing the correct optional mounting xture, refer to the Operating In-
structions (Overall).
4)
For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating In­structions (Overall) or the Delivery Specication.
Mounting Direction and Spacing
• Reserve enough surrounding space for effective cooling.
• Install fans to provide uniform distribution of temperature in the control panel.
• D/E/F frame is provided with a cooling fan at the bottom.
Observe the environmental conditions of the control panel described in the previous page.
Note
It is recommended to use the conductive paint when you make your own mounting xture, or repaint after peeling off the paint on the machine for
installing the products, in order to make noise countermeasure.
Caution on Installation
We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommend­ed that you make a fail-safe design and secure the safety in the operative range.
If stranded wires are used as the cable, bunch the conductors of the cable using a ferrule. If stranded wires are used as they are, unexpected accidents such as an electric shock and short circuit or injury may result. (Refer to P.B17. “Wiring method to connector”.)
• There might be a chance of smoke generation due to the failure of these products.
Pay an extra attention when you apply these products in a clean room environment.
• Be sure to ground the protective earth terminal.
If the product is grounded insufciently, not only the driver may not deliver its perfor
mance sufciently, but also safety hazards such as a malfunction due to a electri-
cation or a disturbance may be caused.
If electric wires are bound and run through metal duct, they cannot carry the rated
• current due to temperature rise. If they are forced to carry the rated current, they may
burn. When determining size of the wire, check the current decreasing coefcient by
referring to the Operating Instructions (Overall).
-
−B6−
−B7−
English
2. Installation
Cable
Motor
Oil / Water
Motor
Motor
2. Installation
Motor
Install the motor properly to avoid a breakdown or an accident.
Installation Place
Since the conditions of location affect a lot to the motor life, select a place which meets the conditions below.
1) Indoors, where the products are not subjected to rain or direct sun beam. The prod
-
ucts are not waterproof.
2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulde, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, al­kaline and salt and so on, and are free from splash of inammable gas.
3) Where the motor is free from grinding oil, oil mist, iron powder or chips.
4) Well-ventilated and humid and dust-free place, far apart from the heat source such
as a furnace.
5) Easy-to-access place for inspection and cleaning
6) Vibration-free place.
7)
Avoid enclosed place. Motor may gets hot in those enclosure and shorten the motor life.
Environmental Conditions
Item Conditions
Ambient temperature Ambient humidity 20% to 85% RH (free from condensation) Storage temperature Storage humidity 20% to 85% RH (free from condensation)
Vibration Motor only Lower than 49m/s2 (5G) at running, 24.5m/s2 (2.5G) at stall
Impact Motor only Lower than 98m/s2 (10G)
Enclosure
rating
*
1 Ambient temperature to be measured at 5cm away from the motor.
*
2 Permissible temperature for short duration such as transportation.
*
3 These motors conform to the test conditions specified in EN standards (EN60529,
EN60034-5). Do not use these motors in application where water proof performance is required such as continuous wash-down operation.
*
4 This condition is applied when the connector mounting screw in case of motor 750W or
less are tightened to the recommended tightening torque (Refer to P.B21, 28, 29). Be
sure to use mounting screw supplied with the connector.
Motor only
(Connector type)
Altitude Lower than 1000m
*
1
0˚C to 40˚C (free from freezing)
*
2
–20˚C to 65˚C (Max.temperature guarantee: 80˚C for 72 hours)
IP67 (except rotating portion of output shaft and connecting pin
part of the motor connector and the encoder connector)
*3*
4
How to Install
You can mount the motor either horizontally or vertically as long as you observe the followings.
1) Horizontal mounting
• Mount the motor with cable outlet facing downward for water/oil countermeasure.
2) Vertical mounting
• Use the motor with oil seal (make-to-order in case of motor 750W or less) when mounting the motor with gear reducer to prevent the reducer oil/grease from enter-
ing to the motor.
3) For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating In­structions (Overall) or the Delivery Specication.
Oil/Water Protection
1) Don't submerge the motor cable to water or oil.
2) Install the motor with the cable outlet facing downward.
3) Avoid a place where the motor is always sub
-
jected to oil or water.
4) Use the motor with an oil seal when used with
the gear reducer, so that the oil may not enter to the motor through shaft.
Stress to Cables
1) Avoid a stress application to the cable outlet and connecting portion by bending or
self-weight.
2) Especially in an application where the motor itself travels, x the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized.
3) Take the cable bending radius as large as possible. (Minimum R20mm)
Permissible Load to Output Shaft
1) Design the mechanical system so that the applied radial load and/or thrust load to the motor shaft at installation and at normal operation can meet the permissible
value specied to each model.
2) Pay an extra attention when you use a rigid coupling. (Excess bending load may
damage the shaft or deteriorate the bearing life.)
3)
Use a exible coupling with high stiffness designed exclusively for servo application in order
to make a radial thrust caused by micro misalignment smaller than the permissible value.
Notes on Installation
1) Do not apply direct impact to the shaft by hammer
while attaching/detaching a coupling to and from
the motor shaft.
(Or it may damage the encoder mounted on the
other side of the shaft.)
2) Make a full alignment.
3)
If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to
(incomplete alignment may cause vibration and damage the bearing.)
the bearing depending on the condition of the machine and its mounting environment,
and may result in the bearing noise. Check and verication by customer is required.
−B8−
−B9−
English
Junction cable for brake
: High voltage
• Wiring of Main Connector (XA)
• Wiring of Motor Connector (XB)
Regenerative resistor (optional)
• When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
• Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
• Mount the regenerative resistor on incombustible material such as metal.
PC (to be supplied by customer)
Setup support software “PANATERM” Please download from our web site.
L1 (Pin-5)
L2 (Pin-4)
L3 (Pin-3)
L1C (Pin-2)
L2C (Pin-1)
Charg lamp (LED)
*1
Ground
(earth)
Protective earth terminals
• Connection to input power
Wiring to Connector, XA
• Monitor output
Wiring to Connector, X7
• Connection to PC or host controller
Wiring to Connector, X1
• Connection to RS232, RS485 or host controller
Wiring to Connector, X2
• Connection to Safety by-pass plug (Refer to P.B23)
Wiring to Connector, X3
• Connection to host controller
Wiring to Connector, X4
• Connection to feedback scale
Wiring to Connector, X5
• Connection to encoder
Wiring to Connector, X6
• Connection to external components
Wiring to Connector, XB
• Connection to motor driving phase and ground
Wiring to Connector, XB
Handle lever Use this for connector connection. Store this after connection for other occa­sions. (Refer to P.B18 for connection.)
Remarks
Junction cable for encoder
Junction cable for motor
Circuit Breaker (MCCB)
To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.
Noise Filter (NF)
Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver.
Magnetic Contactor (MC)
Turns on/off the main power of the servo driver. Use coil surge suppression units together with this.
Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)
Reduces harmonic current of the main power.
DC Power supply for brake DC24V (to be supplied by customer)
Pin B1 (6-pin), B2 (4-pin), and B3 (5-pin)
• B2 and B3 to be kept shorted for normal operation.
• When you connect an external regenerative resistor, disconnect a short circuit wire between B2 and B3, then connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2.
Note that no regenerative resistor is equipped in Frame A and B type.
Short circuit wire (B2-B3)
U-phase (red) V-phase (white) W-phase (black)
B1 (Pin-6)
B2 (Pin-4)
Note
Mains
Residual
current device
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
3. System Conguration and Wiring
Overall Wiring (Connector type)
Connecting Example of A to D-frame
3. System Conguration and Wiring
Overall Wiring (Connector type)
B10
B11
English
: High voltage
Setup support software “PANATERM” Please download from our web site.
Connection with input power supply
Connection to external components
Connection to motor driving phase and ground
Short bar (B2-B3)
B1 B2
U-phase (red) V-phase (white) W-phase (black)
L3
L2
L1
L2C
L1C
Ground
(earth)
Charg lamp
(LED)
*1
Junction cable for brake
DC Power supply for brake DC24V
(to be supplied by customer)
Junction cable for encoder
PC (to be supplied by customer)
• Monitor output
Wiring to Connector, X7
• Connection to PC or host controller
Wiring to Connector, X1
• Connection to RS232, RS485 or host controller
Wiring to Connector, X2
• Connection to Safety by-pass plug (Refer to P.B23)
Wiring to Connector, X3
• Connection to host controller
Wiring to Connector, X4
• Connection to feedback scale
Wiring to Connector, X5
• Connection to encoder
Wiring to Connector, X6
Regenerative resistor (optional)
• When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
• Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
• Mount the regenerative resistor on incombustible material such as metal.
Remarks
• Wiring of the Main Circuit
Pin B1, B2 and B3
• B1 and B2 to be kept shorted for normal operation.
• When you connect an external regenerative resistor, disconnect a short bar between B1 and B2, then connect the external regenerative resistor between P and B2, set up Pr0.16 to 1 or 2.
Pin NC
• Do not connect anything.
Junction cable for motor
Protective earth terminals
• Wiring of Main Connector (XA)
Circuit Breaker (MCCB)
To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.
Noise Filter (NF)
Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver.
Magnetic Contactor (MC)
Turns on/off the main power of the servo driver. Use coil surge suppression units together with this.
Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)
Reduces harmonic current of the main power.
Mains
Residual
current device
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
3. System Conguration and Wiring
Overall Wiring (Terminal block type)
Connecting Example of F-frame
3. System Conguration and Wiring
Overall Wiring (Terminal block type)
B12
B13
English
3. System Conguration and Wiring
11mm or
smaller
ø5.3
Driver and List of Applicable Peripheral Equipments
Required
Applicable
Driver
MADH
MBDH
MCDH
MDDH
MEDH
MFDH
* *
motor
MSME
*
2
MSMD
*
2
MHMD
MSME
*
2
MSMD
*
2
MHMD
MSME
*
2
MSMD
*
2
MHMD
MDME MHME
MGME
MSME
MHME
MDME
MSME
MDME
MSME
MHME
MGME
MDME
MHME
MSME
MGME
MDME
MHME
MSME
MDME
MHME
MSME
1 The model number of Magnetic contactor is the one of Panasonic Electric Works.
2 Can drive 20-bit incremental encoder type MINAS-A4 motor. (PN: M*MD***G1*)
Voltage
Single
phase,
100V
Single/
3-phase,
200V
Single
phase,
100V
Single/
3-phase,
200V
Single
phase,
100V
Single/
3-phase,
200V
Single/
3-phase,
200V
3-phase,
200V
3-phase,
200V
Rated
output
50W to
100W
50W to
200W
200W
400W
400W
750W
1.0kW
900W
1.0kW
1.5kW
2.0kW
2.0kW
3.0kW
4.0kW
5.0kW
Circuit
Power
breaker
(at the rated
(rated
load)
current)
approx.
0.4kVA
approx.
0.5kVA
approx.
10A
0.5kVA
approx.
0.9kVA
approx.
0.9kVA
approx.
1.3kVA 15A
approx.
1.8kVA
approx.
1.8kVA
approx.
1.8kVA 20A
approx.
2.3kVA
approx.
30A
3.3kVA
approx.
3.8kVA
approx.
4.5kVA
50A
approx.
6kVA
approx.
7.5kVA
Noise
lter
absorber
DV0P4170 DV0P4190
DV0P4170
DV0P4190
DV0PM
DV0P1450
20042
DV0P4170 DV0P4190
DV0P4170
DV0P4190
DV0PM
DV0P1450
20042
DV0P4190
DV0PM
20042
DV0P4190
DV0P1450
DV0P4220
DV0PM
20043
DV0P1450
DV0P3410
Surge
Noise
lter for
signal
DV0P1460
Magnetic contactor
BMFT61041N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61041N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61541N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61842N
(3P+1a)
BMF6352N
(3P+2a2b)
BMF6652N
(3P+2a2b)
Cable
*
1
diameter
(main
circuit)
0.75mm2/ AWG18
2.0mm2/ AWG14
3.5mm2/ AWG12
5.3mm2/ AWG10
Cable
diameter
(control
circuit)
0.75mm2/ AWG18
3. System Conguration and Wiring
Driver and List of Applicable Peripheral Equipments
• Select peripheral equipments for single/3phase common specication according to
Connection
Connection to exclusive connector
Terminal
block
M5
the power source.
[For details of peripheral equipments]
Noise lter .............................
Surge absover .......................
Noise lter for signal lines .....
• About circuit breaker and magnetic contactor
To comply to EC Directives, install a circuit breaker between the power and the
noise lter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked).
Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetri
cal amperes, below the maximum input voltage of the product.
Remarks
Select a circuit breaker and noise lter which match to the capacity of power supply
(including a load condition).
• Terminal block and protective earth terminals
Use a copper conductor cables with temperature rating of 60˚C or higher. The screws of protective earth terminals for Frame A to D are M4 and M5 for
Frame E, F.
Tighten the terminal block screw on frame F with a torque between 1.0 and 2.0 N·m. Application of overtorque (more than 2.0 N·m) will cause damage to terminal block. Maximum allowable torque to the screw securing terminal block cover is 0.2
N·m.
• The cable diameter of an earth cable.
Use an earth cable with the same diameter or larger as that of the main circuit
cable. If the diameter of the main circuit cable is 1.6mm a diameter of 2.0mm
Use the attached exclusive connector for A to E-frame, and maintain the peeled off
length of 8 to 9mm. (Refer to P.B17)
Tighten the screws of the connector, Connector X4 for the host controller with the
torque of 0.3 to 0.35 N·m.
Larger torque than 0.35N·m may damage the connector at the driver side.
Caution
Do not turn on power without tightening all terminal block screws properly, otherwise, loose contacts may generate heat (smoking, ring).
2
(AWG14).
P.B41 P.B42 P.B43
2
or less, use an earth cable with
-
B14
B15
English
3. System Conguration and Wiring
Motor
Varistor
DC
24V
MCCB
Power
supply
NF MC
U
V
W
E
L
Fuse (5A)
• Check the name plate of the driver for power specifications.
• Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a circuit breaker.
• Make sure to provide a noise filter.
• Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer.
Never start/stop the motor with this
Magnetic Contactor.
• Provide an AC Reactor.
Connect L1 and L1C, and L3 and L2C at
single phase use (100V and 200V), and don't use L2.
Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Don't disconnect the shorting cable between B2 and B3 (C and D frame type). Disconnect this only when the external regenerative register is used.
Avoid shorting and grounding. Don't
connect the main power.
Earth-ground this.
• Make sure to
connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel to prevent electrical shock.
• Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other
inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
• The Electromagnetic Brake has no polarity.
• For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
• Provide a varistor.
Connect a 5A fuse in series with the varistor.
Ground resistance: 100 Ω max.
For applicable wire, refer to P.B13.
L1C
L3
L2
L1
L2C
B1
B3
B2
U
V
W
XA
XB
2
3
4
5
1
2
3
4
5
6
1
DC power supply for brake
Red
Black
Green or
Green/yellow
White
Yellow
(X2)
RCD
Motor
Varistor
DC
24V
U
V
W
E
Fuse (5A)
• Check the name plate of the driver for power specifications.
• Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a circuit breaker.
• Make sure to provide a noise filter.
• Provide coil surge suppression units to the
coil of the Magnetic Contactor recommended by manufacturer.
Never start/stop the motor with this Magnetic Contactor.
• Provide an AC Reactor.
Connect L1 and L1C, and L3 and L2C at
single phase use (100V and 200V), and don't use L2.
Don't disconnect the shorting cable between B2 and B3. Disconnect this only when the external regenerative register is used.
• Do not connect anything to NC.
Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Avoid shorting and grounding. Don't connect
the main power.
Earth-ground this.
• Make sure to
connect the protective earth terminal
( ) of the driver and the protective earth (earth
plate) of the control panel to prevent electrical shock.
Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other
inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
• The Electromagnetic Brake has no polarity.
• For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
• Provide a varistor.
Connect a 5A fuse in series with the varistor.
Ground resistance: 100 Ω max.
For applicable wire, refer to P.B13.
L1C
L3
L2
L1
L2C
B1
B3
NC
U
V
W
XA
XC
XB
2
3
4
5
1
2
3
1
3
B2
2
4
1
DC power supply for brake
Red
Black
Green
White
Yellow
(X2)
MCCB
Power supply
NF MC LRCD
Wiring of the Main Circuit (Connector type)
3. System Conguration and Wiring
Wiring of the Main Circuit (Connector type)
A to D-frame, 100 V / 200 V type
Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Wire connector (XA and XB).
2) Connect the wired connector to the driver.
E-frame, 200 V type
Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Wire connector (XA, XB and XC).
2) Connect the wired connector to the driver.
B16
B17
English
3. System Conguration and Wiring
Motor
Varistor
DC
24V
L1
U
V
W
E
L2
L3
L1C
L2C
B1
B3
B2
NC
U
V
W
• Check the name plate of the driver for power specifications.
Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a circuit breaker.
• Make sure to provide a noise filter.
• Provide coil surge suppression units to the coil of
the Magnetic Contactor recommended by manufac­turer. Never start/stop the motor with this
Magnetic Contactor.
• Provide an AC Reactor.
• Don't disconnect the short bar between B1 and B2. Disconnect this only when an external regenerative register is used.
• Do not connect anything to NC.
• Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Avoid shorting and grounding.
Don't connect the main power.
Earth-ground this.
• Make sure to connect the protective earth terminal
( ) of the driver and the protective earth (earth
plate) of the control panel to prevent electrical shock.
• Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other inserting
slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
• The Electromagnetic Brake has no polarity.
• For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
• Provide a varistor.
Connect a 5A fuse in series with the varistor.
Ground resistance: 100 Ω max.
For applicable wire, refer to P.B13.
DC power supply for brake
Fuse (5A)
Red
Black
Green
White
Yellow
(X2)
MCCB
Power
supply
NF MC LRCD
8 to 9 mm
A
A>B
1mm or more
B
3. System Conguration and Wiring
Wiring of the Main Circuit
(Terminal block type)
F-frame, 200 V type
• Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Take off the cover xing screws, and detach the terminal cover.
2) Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the
terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B12).
Tighten the terminal block screw with a torque between 1.0 and 2.0
3) Attach the terminal cover, and x with screws. Tighten the screw securing the cover with a torque between 0.1 and 0.2 N
N•m.
m.
Wiring method to connector
• Follow the procedures below for the wiring connection to the Connector XA, XB
XC
and
.
How to connect
1. Peel off the insulation cover of the cable.
For single wire (Please obey the length in gure.)
For stranded wires (ferrules must be used as illustrated below).
Example: Ferrules with plastic insulating sleeve (AI series, Phoenix Contact, Ltd.)
1) Peel off th e sheath so that the
conductor portion of the cable will
protrude from the tip of the ferrule. (It should protrude 1 mm or more from the ferrule.)
2) Insert the cable into the ferrule
and crimp it with an appropriate
crimping tool.
3) After crimping, cut off the cable conductor portion protruding from
the ferrule. (The allowable protrud-
ing length after cutting should be 0 to 0.5 mm.)
Part No. of the crimping tool:
CRIMPFOX U-D66 (1204436) Available from Phoenix Contact, Ltd.
Caution
• When peeling off the sheath of the cable, take care not to damage other portions.
When crimping the ferrule, sufciently check the status of the ferrule
and cable. If the conductors of the cable stick out from the insulation
cover or protrude excessively from the tip of the ferrule, accidents such as an electric shock and re from a short circuit may result.
Loading...
+ 20 hidden pages