Panasonic SP28P, KXF-1D4C, KXF-1E4C, KXF-1B4C, KXF-1F4C Operating Instructions Manual

High Speed Screen Printer SP28P

Operating Instructions

Model No.

KXF-1B4C KXF-1D4C KXF-1E4C KXF-1F4C

Operating Manual

Thank you for purchasing SP28P, the high speed screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.

1E4C-E-OMAB-0009

“Use of this machine: This machine is designed and constructed to be used for placing electric and electronic components on PCB. This machine shall be used for this purpose only.

It shall not be used for any other purpose.” “Operation of this machine:

This machine shall be operated by professional, specially trained operators. It shall not be operated by non-professional, not specially trained operators. Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”

WARNING

DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

M11E

Machine was manufactured by: Panasonic Factory Solutions Co., Ltd. 441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan

TEL:81-942-84-2644 FAX:81-942-84-2636

For Service and Supply of Spares in Europe you may contact Panasonic Europe:

Continental Europe PFSE Panasonic Factory Solutions Europe Winsbergring 15 22525 Hamburg Germany Phone number :0049-(0)40-85386-321 Fax number : 0049-(0)40-85386-332

United Kingdom PFSE Panasonic Factory Solutions Europe Panasonic House, Willoughby Road Bracknell, Berks. RG12 8 FP Phone number : 0044-(0)1344-853267 Fax number : 0044-(0)1344-425970

1E4C-E-OMA00-B01-03

Year: 2005

∗ The model conforming to EC Machinery Directive and EMC Directive is SP28P-DHU/DU.

SPECIFICATIONS

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1E4C-E-OMA00-B01-00

ORGANIZATION OF MANUALS

3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3 types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.

Operating manual

This manual is for the operators and engineers of this equipment and for the engineers who program the production data. It describes machine operation on the whole, setting of production materials, machine adjustment, production data creation and so on.

Maintenance manual

This manual is for the persons who maintain this equipment. It describes simple inspection/adjustment and replacement of consumable parts. Troubleshooting is also described.

Installation manual

This manual is for the installation of this equipment.

This manual

Manuals of this equipment

Parts List

The assembly of each unit is individually indicated by the exploded views of parts. Use this list when ordering parts or confirming the assembly of parts.

1E4C-E-OMA00-B01-00

= MEMO =

1E4C-E-OMA00-B01-00

Operating Manual

SAFETY PRECAUTIONS GENERAL DESCRIPTION BASIC OPERATION FUNCTIONS DAILY PRODUCTION SETTING PRODUCTION MATERIALS FILE OPERATION DATA EDITING TEACHING CHANGING PRODUCTION BOARD TYPE CARTRIDGE HEAD

2 3 4 5 6 7 8 9

APPENDIX

1E4C-E-OMA00-A02-13

SAFETY PRECAUTIONS.................................................................. 1

Chapter

1-1 Names and Mechanism of Each Unit ......................................................... 1-2

1-2 Production Process .................................................................................... 1-7

1-3 Equipment Specification ............................................................................. 1-9

1-4 Available Board Specification ................................................................... 1-11

2-1 Operating Panel ......................................................................................... 2-2

2-2 Touch Panel ................................................................................................ 2-4

2-3 Main Menu ................................................................................................ 2-10

2-4 Engineer Mode ......................................................................................... 2-12

GENERAL DESCRIPTION

1-3-1 Machine Specification (For Both DH/DHU and D/DH) ........................................ 1-9

1-3-2 Dead Space ......................................................................................................1-10

1-3-3 Outer Dimensions .............................................................................................1-10

BASIC OPERATION

2-2-1 Touch Panel Configuration .................................................................................. 2-4

2-2-2 Function Keys .....................................................................................................2-5

2-2-3 Switch Types and How to Operate ...................................................................... 2-7

2-2-4 Messages............................................................................................................2-9

2-4-1 How to Enter Engineer Mode ............................................................................ 2-12

2-4-2 How to Change Password................................................................................. 2-13

Chapter

3-1 Menu Configuration .................................................................................... 3-2

3-2 Production Settings .................................................................................... 3-5

3-3 Production Information ............................................................................. 3-12

FUNCTIONS

3-1-1 Operator Mode .................................................................................................... 3-2

3-1-2 Engineer Mode....................................................................................................3-3

3-2-1 Squeegee Open/Close........................................................................................3-5

3-2-2 Board Transport ..................................................................................................3-6

3-2-3 Mask Cleaning ....................................................................................................3-7

3-2-4 Counter Reset ..................................................................................................... 3-7

3-2-5 Production Schedule Count ................................................................................3-8

3-2-6 Preparation for Production .................................................................................. 3-9

3-3-1 Run Information................................................................................................. 3-12

3-3-2 Stop Information................................................................................................3-13

3-3-3 Counter Information ..........................................................................................3-14

1E4C-E-OMA00-A02-00

3-3-4 Form Printing.....................................................................................................3-14

3-3-5 Reset.................................................................................................................3-15

3-4 Machine Adjustment ................................................................................. 3-16

3-4-1 Returning to Origin............................................................................................3-16

3-4-2 W idth Adjustment ..............................................................................................3-17

3-4-3 Board Transport ................................................................................................3-18

3-4-4 Board Recognition ............................................................................................3-19

3-4-5 Printing Motion..................................................................................................3-20

3-4-6 Mask Cleaning ..................................................................................................3-21

3-4-7 Mask Recognition .............................................................................................3-21

3-4-8 Solder Dispensing.............................................................................................3-22

3-4-9 Trial Printing ......................................................................................................3-23

3-4-10 Squeegee Open/Close......................................................................................3-25

3-4-11 Input Check.......................................................................................................3-25

3-4-12 Output Check ....................................................................................................3-26

3-4-13 Axis Information ................................................................................................3-26

3-4-14 Recognition Device Maintenance .....................................................................3-26

3-5 Machine Settings...................................................................................... 3-27

3-5-1 Switches for Adjustment....................................................................................3-27

3-5-2 Setting Time ......................................................................................................3-28

3-5-3 Collecting Recognition Result ...........................................................................3-28

3-5-4 Feedback Range...............................................................................................3-29

3-5-5 Feedback History ..............................................................................................3-29

3-5-6 Customizing Operator Mode.............................................................................3-30

Chapter

4-1 Production Work Flow ................................................................................ 4-2

4-2 Before Starting Production ......................................................................... 4-3

4-3 Starting Production..................................................................................... 4-5

4-4 During Production....................................................................................... 4-9

4-5 Production Stop........................................................................................ 4-10

4-6 Completion of Production ......................................................................... 4-13

DAILY PRODUCTION

4-2-1 Start-up Inspection..............................................................................................4-3

4-2-2 Checking Air Pressure ........................................................................................4-4

4-3-1 Starting up this Machine .....................................................................................4-5

4-3-2 Production...........................................................................................................4-6

4-3-3 Self-diagnosis......................................................................................................4-7

4-3-4 Returning to Origin..............................................................................................4-8

4-5-1 Stop Operation..................................................................................................4-10

4-5-2 Functions during Production Stop.....................................................................4-12

4-6-1 Production End Function by Board Count Set ..................................................4-14

1E4C-E-OMA00-A02-00

Chapter

5-1 How to Set Mask ........................................................................................ 5-2

5-2 How to Change Squeegees and Adjust the Angle...................................... 5-6

5-3 Procedures for Using Advanced Sqeegees (Option)................................ 5-12

5-4 How to Supply Solder............................................................................... 5-18

5-5 How to Supply Cleaning Paper ................................................................ 5-23

5-6 How to Supply Cleaning Solvent .............................................................. 5-26

SETTING PRODUCTION MATERIALS

5-2-1 How to Change Squeegees................................................................................5-6

5-2-2 Adjusting the Squeegee Angle ..........................................................................5-10

5-3-1 Assembling Sqeegees ......................................................................................5-12

5-3-2 Preparation for Production................................................................................5-16

5-4-1 When Solder Autodispensing Is Disabled .........................................................5-18

5-4-2 When Solder Autodispensing Is Enabled ..........................................................5-20

Chapter

6 FILE OPERATION

6-1 File Operation of PT ................................................................................... 6-2

6-2 File Operation of Floppy Disk ..................................................................... 6-4

7 DATA EDITING

7-1 Summary of Data Editing ........................................................................... 7-2

7-2 Basic Functions of Editor............................................................................ 7-6

7-3 Basic Operation for Modifying Data (SP28) ............................................. 7-10

7-4 Creating Board Data................................................................................. 7-11

6-2-1 How to Save Data...............................................................................................6-5

6-2-2 How to Load Data ...............................................................................................6-7

6-2-3 How to Initialize Floppy Disk ...............................................................................6-8

6-2-4 How to Load and Save Machine Parameters ...................................................6-10

6-2-5 How to Load Coordinates Data.........................................................................6-12

6-2-6 How to Load Recognition Data .........................................................................6-13

6-2-7 How to Delete Data...........................................................................................6-14

7-1-1 Before Data Editing.............................................................................................7-2

7-1-2 Flow Chart of Data Editing..................................................................................7-4

7-2-1 Starting Editor .....................................................................................................7-6

7-2-2 Starting New Data File........................................................................................7-6

7-2-3 Editor Main Menu................................................................................................7-8

7-2-4 Structure and Functions of Menu Bar .................................................................7-9

7-2-5 Exiting Editor.......................................................................................................7-9

7-4-1 Board Data........................................................................................................ 7-11

7-4-2 Editing Board Data............................................................................................7-12

1E4C-E-OMA00-A02-03

7-5 Creating Board Recognition Data............................................................. 7-13

7-5-1 Board Recognition Data....................................................................................7-13

7-5-2 Editing Board Recognition Data........................................................................7-14

7-6 Board Positioning Data............................................................................. 7-15

7-6-1 Board Positioning Data .....................................................................................7-15

7-6-2 Editing Board Positioning Data .........................................................................7-17

7-7 Mask Data ................................................................................................ 7-18

7-7-1 Mask Data.........................................................................................................7-18

7-7-2 Editing Mask Data.............................................................................................7-20

7-8 Mask Recognition Data ............................................................................ 7-21

7-8-1 Mask Recognition Data.....................................................................................7-21

7-8-2 Editing Mask Recognition Data.........................................................................7-23

7-9 Solder Recognition Data .......................................................................... 7-24

7-9-1 Solder Recognition Data ...................................................................................7-24

7-10 Printing Conditions Data........................................................................... 7-25

7-10-1 Printing Conditions Data ...................................................................................7-25

7-10-2 Editing Printing Conditions Data .......................................................................7-27

7-10-3 Cleaning Data ...................................................................................................7-28

7-10-4 Editing CleaningData ........................................................................................7-30

7-10-5 Printing Counter ................................................................................................7-31

7-10-6 Editing Printing Counter ....................................................................................7-32

7-10-7 Library Data.......................................................................................................7-33

7-10-8 Returning Printing Conditions Data to Library Data ..........................................7-34

7-10-9 Reflecting Printing Conditions Data on Library Data.........................................7-36

7-11 Printing Position Data ............................................................................... 7-38

7-11-1 Printing Position Data........................................................................................7-38

7-11-2 Editing Printing Position data ............................................................................7-38

7-12 Data Check............................................................................................... 7-39

7-12-1 Data Check .......................................................................................................7-39

7-12-2 Executing Data Check ......................................................................................7-39

7-13 Function Switch ........................................................................................ 7-40

7-13-1 Function Switch.................................................................................................7-40

7-13-2 Setting Function Switch ....................................................................................7-41

7-14 Form Printing............................................................................................ 7-42

7-14-1 Form Printing.....................................................................................................7-42

7-14-2 Executing Print ..................................................................................................7-44

7-15 Batch Teaching Data ................................................................................ 7-45

7-15-1 Batch Teaching Data .........................................................................................7-45

7-15-2 Editing Batch Teaching Data .............................................................................7-46

Chapter

8 TEACHING

8-1 Before Teaching.......................................................................................... 8-2

1E4C-E-OMA00-A02-02

8-1-1 Recognition Device .............................................................................................8-2

8-1-2 Recognition Method ............................................................................................8-3

8-1-3 N.B. against Recognition Data Registering (Mask Recognition Teaching) .........8-4

8-1-4 How to Start Production Data Teaching ..............................................................8-5

8-2 Board Recognition Teaching ...................................................................... 8-8

8-2-1 Board Recognition ..............................................................................................8-8

8-2-2 Flowchart of Board Recognition Teaching...........................................................8-8

8-2-3 Teaching Procedure ............................................................................................8-9

8-2-4 When Using Block-matching Recognition......................................................... 8-11

8-3 Mask Recognition Teaching ..................................................................... 8-14

8-3-1 Mask Recognition .............................................................................................8-14

8-3-2 Flow Chart of Mask Recognition Teaching........................................................8-14

8-3-3 Teaching Procedure ..........................................................................................8-15

8-4 Printing Position Teaching ........................................................................ 8-19

8-4-1 Printing Position Teaching.................................................................................8-19

8-4-2 Flow Chart of Printing Position Teaching ..........................................................8-19

8-4-3 Teaching Procedure ..........................................................................................8-20

8-5 Printing Pressure Teaching ...................................................................... 8-22

8-5-1 Printing Pressure Teaching ...............................................................................8-22

8-5-2 Flow Chart of Printing Pressure Teaching.........................................................8-22

8-5-3 Teaching Procedure ..........................................................................................8-23

8-6 Batch Teaching......................................................................................... 8-25

8-6-1 Batch Teaching..................................................................................................8-25

8-6-2 Flowchart of Batch Teaching .............................................................................8-25

8-6-3 Teaching Procedure ..........................................................................................8-25

8-7 Solder Recognition Teaching.................................................................... 8-26

8-7-1 Solder Recognition Teaching ............................................................................8-26

8-7-2 Flow Chart of Solder Recognition Teaching ......................................................8-26

8-7-3 Teaching Procedure ..........................................................................................8-27

Chapter

9-1 How to Change Production Data................................................................ 9-2

9-2 How to Adjust Board Positioning Lift and Conveyor Width......................... 9-4

9-3 How to Set Board Support (Option)............................................................ 9-9

9-4 How to Adjust Board Clamping Force ...................................................... 9-11

9-5 How to Set Board Flattening Motion (Option)........................................... 9-12

9-6 Board Transport Test ................................................................................ 9-13

9-7 Automatic Printing Pressure Teaching ..................................................... 9-15

9-8 How to Set Mask ...................................................................................... 9-16

9-9 How to Check Printing State by Trial Printing........................................... 9-20

CHANGING PRODUCTION BOARD TYPE

9-2-1 How to Remove Board Support .............................................................9-5

9-2-2 How to Adjust Conveyor Width ...........................................................................9-7

9-2-3 How to Set Board Support Plate on Mobile Side ................................................9-8

1E4C-E-OMA00-A02-02

Chapter

10 CARTRIDGE HEAD (OPTION)

10-1 Preparation for Production ....................................................................... 10-2

10-2 Machine Adjustment Screen While Printing ........................................... 10-17

10-3 Removing, Setting and Keeping Printing Unit ........................................ 10-19

10-4 Replacing the Cartridge Head and Squeegee........................................ 10-25

10-1-1 Printing Condition Data .....................................................................................10-2

10-1-2 Printing Counter Data........................................................................................10-5

10-1-3 Supplying the Solder (Replacing the Cassette) ................................................10-7

10-1-4 Initial Solder Filling..........................................................................................10-12

10-1-5 Smooth Paste (Machine Adjustment / Test Print)............................................10-16

10-2-1 Printing Operation ...........................................................................................10-17

10-2-2 Solder Kneading Interruption During Production ............................................10-18

10-3-1 Removing the printing unit ..............................................................................10-19

10-3-2 Setting the Printing Unit ..................................................................................10-21

10-3-3 Keeping the Printing Unit ................................................................................10-23

10-4-1 Replacing to the squeegee from the cartridge head .......................................10-25

10-4-2 Replacing from the Squeegee to the Cartridge Head .....................................10-30

Appendix

A RECOGNITION DEVICE

B MASK FRAME REARRANGING

C MASK COORDINATE REFERENCE

INDEX

(HGR-10)~SP/BD~

PROCEDURE

Appendix

1E4C-E-OMA00-A02-02

D BOARD VACUUM BOX

= MEMO =

1E4C-E-OMA00-A02-01

SAFETY PRECAUTIONS

The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows.

The degree of danger or injury resulting from incorrect use due to failure to read an indication is classified and described as follows.

This indication refers to a situation which is considered that

DANGER

there is imminent danger of death or serious injury.

Be sure to observe

WARNING CAUTION

The matters should be observed are classified and described according to the symbols shown below. (The followings are only some examples of the symbolic indications.)

These symbols indicate matters to which attention must be paid.

These symbol indicates an action that must not be carried out.

These symbol indicates an action that must be carried out.

This indication refers to a situation which is considered that there is a possibility of death or serious injury.

This indication refers to a situation which is considered that there is a possibility of only injury or physical damage.

1E4C-E-XXA00-A03-01

Page 1

SAFETY PRECAUTIONS

DANGER

Be sure to observe

DO NOT TOUCH ACTIVE PART WHEN OPERATING.

You will have serious injury if you touch the active part.

L02E

DO NOT OPEN THE COVER WHEN OPERATING.

You will have serious injury if you touch the active part inside.

L06EB

Page 2

1E4C-E-XXA00-A03-01

SAFETY PRECAUTIONS

Be sure to observe

WARNING

If you sense any danger or abnormality, press an emergency stop button to stop the machine.

If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.

There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one. Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop button, pull it forward.

SP28P-DH/D (The explanation by using SP28P-DH illustration)

Emergency stop bottom (rear)

1E4C-AA00

Emergency stop

bottom (front)

M33E-2B

1E4C-E-XXA00-A03-00

Page 3

SAFETY PRECAUTIONS

Be sure to observe

WARNING

If you sense any danger or abnormality, press an emergency stop button to stop the machine.

If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.

SP28P-DHU/DU (The explanation by using SP28P-DH illustration)

Emergency stop bottom (rear)

1E4C-AA00

Emergency stop

bottom (front)

M33E-2B

Page 4

1E4C-E-XXA00-A03-00

SAFETY PRECAUTIONS

Be sure to observe

WARNING

Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings.

You may be injured if the machine is actuated. Also you may be struck by an electric shock.

There are three levels of procedure, shown below, for each kind of work.

For repairing the control box. ---------------------------------- Cutting off the power suly of the machine. This is used to turn off power supply normally. ----------- Power supply OFF For replacing the control part such as the sensor For disassembling or replacing parts For changing production board and daily inspection ---- Servo switch OFF For placing or removing board on the conveyor For setting production materials such as the feeder

SP28P-DH/D (The explanation by using SP28P-DH illustration)

Cutting of the power supply of the machine.

Turn off the breaker to which the machine is connected.

Turn off the power.

321

Turn off the servo switch. Front panel

STOP

START

STEP

LIGHT ON

KEY LOCK

BACK LIGHT OFF

SERVO

ON ( )

OFF ( )

UNLOCK

SELECT

M73EB

1E4C-E-XXA00-A03-00

1E4C-AA00

Page 5

SAFETY PRECAUTIONS

Be sure to observe

WARNING

You may be injured if the machine is actuated. Also you may be struck by an electric shock.

There are three levels of procedure, shown below, for each kind of work.

SP28P-DHU/DU (The explanation by using SP28P-DH illustration)

Cutting of the power supply of the machine.

Turn off the breaker to which the machine is connected.

Turn off the power.

321

Turn off the servo switch. Front panel

STOP

START

STEP

LIGHT ON

KEY LOCK BACK LIGHT OFF

SERVO

ON ( )

OFF ( )

UNLOCK

SELECT

M73EB

Page 6

1E4C-AA00

1E4C-E-XXA00-A03-00

SAFETY PRECAUTIONS

WARNING

Be sure to observe

No open flame

E-PC010401

DO NOT DISABLE SAFETY SENSOR.

1E4C-E-XXA00-A03-02

You will have serious injury by active part if you disable safety sensor.

Do not remove the sensor, put any objects in or turn off the switch so that the safety sensor work properly and effectively.

L13EB

Page 7

SAFETY PRECAUTIONS

WARNING

Be sure to observe

ELECTRIC SHOCK.

You will have serious electric shock if you touch electric active part inside.

L14EB

NO OPEN FLAME.

Solvent may catch fire.

Keep away from fire.

L30E

BEFORE INSPECTING PNEUMATIC EQUIPMENT, CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE COMPONENTS.

TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS.

You will have serious injury if your hands or fingers are caught in the conveyors during manual (or automatic) width adjustment.

M09E

ONLY THE PERSON IN CHARGE OF MAINTENANCE MUST REPAIR OR ADJUST THE MACHINE.

You will have serious injury if the residual pressure actuates the machine.

Before inspecting pneumatic equipment, cut off the air supply and exhaust the air from the equipment. Switch OFF the power.

M02E

DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

The machine may be incorrectly repaired or adjusted, resulting in malfunction.

Have the machine repaired or adjusted by a trained professional maintenance engineer. Consult the manufacturer for training.

M08E

DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION.

The machine has been stopped only temporarily. You may be injured if the sensors are actuated and the machine moves unexpectedly.

Turn OFF the servo switch before placing your hands or body inside the active part.

M11E

Page 8

M34EB

1E4C-E-XXA00-A03-01

SAFETY PRECAUTIONS

WARNING

Be sure to observe

DO NOT DAMAGE POWER AND OTHER CORDS OR PLUGS.

Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up.

Damaged cord and plug may cause electric shock, short circuit or fire.

Hold the plug when plugging in or unplugging. Cord and plug repairs should be attempted only by the person competent to do the electrical work, or contact the manufacturer.

M85E

FIRMLY INSERT THE POWER AND OTHER PLUGS.

DO NOT INSERT OR REMOVE POWER AND OTHER PLUGS BY WET HAND.

PERIODICALLY REMOVE DUST FROM POWER PLUG.

Dust on the plug may result in fire caused by defective insulation because of moisture.

Pull out the power plug and wipe off dirt with dry cloth. If the machine is not going to be used for a long period, turn off the breaker connected with the machine.

M86E

USE THE SPECIALIZED OUTLET AND BREAKER EXCLUSIVELY.

Imperfect plugging in may cause fire because of electric shock and generated heat.

Do not use the damaged plug or loose outlet.

M87E

GROUND THE MACHINE PROPERLY.

There is a risk of an electric shock or leak.

Consult a professional electrical contractor.

If plugged in or unplugged by wet hand, it may result in electric shock.

M88EB

DO NOT PLACE ANY OBJECTS WHICH CARRY ELECTRIC CURRENT INSIDE THE ELECTRICAL EQUIPMENTS.

There is a risk of electric shock or leak.

If the breaker is shared between machines, it may cause fire because of generated heat.

Check the dissipation power in your Standard Specification before consulting an electrical contractor.

M89EB

M06E

1E4C-E-XXA00-A03-02

M03EB

Page 9

SAFETY PRECAUTIONS

CAUTION

Be sure to observe

IPA (ISOPROPYL ALCOHOL) USE ONLY.

The corrosion damage to the hose may cause the machine to catch fire.

L28EB

DO NOT CLIMB OR RIDE ON THE MACHINE.

DO NOT PLACE ANY OBJECT AROUND EMERGENCY STOP BUTTONS.

You will be unable to press a button to stop the machine in case of emergency.

M15E

DO NOT BLOCK OFF THE OUTLET OR INLET OF THE FAN.

BE CAREFUL WITH YOUR HANDS AND FINGERS WHEN CLOSING THE COVER.

Your hands or fingers may be caught in the cover and injured.

M17EB

BE CAREFUL OF THE MOTOR.

You may fall from or get caught in the machine and get injured.

M18E

ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA.

Incorrect operation may cause runaway or abnormal action of the machine. And it may injure you.

The data must be changed only by a trained specialist in charge.

M23EB

Page 10

The temperature inside the machine will rise and the machine may act abnormally. And it may injure you.

Do not block off the outlet or inlet of the fan. Periodically clean the filters of the outlet and inlet.

M20EB

T AKE AWAY TOOLS FROM THE INSIDE OF THE MACHINE.

The machine may malfunction as a result of a tool left inside.

Before operating the machine, verify that no tools are left inside.

M24EB

You may strike your head on the protruding motor and be injured.

M22EB

BE CAREFUL OF THE PNEUMATIC PRESSURE UNIT.

You may stumble over the pneumatic unit, break the glass and be injured.

M26EB

1E4C-E-XXA00-A03-01

SAFETY PRECAUTIONS

CAUTION

Be sure to observe

DO NOT GIVE A SHOCK TO THE ELECTRICAL EQUIPMENTS.

There is a risk of an electric shock, leak or malfunction of the machine.

M27E

DO NOT DISASSEMBLE THE CAMERA UNIT.

TURN ON THE POWER BEFORE SUPPL YING AIR.

Your hands or fingers may be caught in the board support.

(1) Turn ON the power, then (2) turn ON the air.

M29E

WEAR A PROTECTIVE HA T AND GOGGLES FOR MAINTENANCE WORK.

USE A JIG TO FIT AND REMOVE THE SPRINGS.

Your hands or fingers may be injured.

M30EB

BE CAREFUL IN HANDLING SOLDER PASTE.

You may be injured or the machine may break down.

If a breakdown occurs, consult the manufacturer.

M41EB

Your head or eyes may be injured while performing maintenance work.

M44E

CARRY OUT PERIODIC MAINTENANCE AND INSPECTION.

If you fail to carry out periodic inspection and maintenance, the machine cannot exhibit its true performance or may break down.

Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL.

Some kinds of solder pastes are harmful to the human body.

Follow the attached instruction manuals when using solder pastes.

M74E

BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT, BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR.

Boards or other objects may drop from the conveyor, causing damage to the boards or the machine.

If there are any boards or other objects on the conveyor, turn OFF the servo switch and remove them.

M39EB

1E4C-E-XXA00-A03-01

M36E

Page 11

SAFETY PRECAUTIONS

CAUTION

Be sure to observe

BE CAREFUL IN HANDLING IPA (ISOPROPYL ALCOHOL).

Isopropyl alcohol is harmful to the human body.

Wear the mask to avoid organic odor when using isopropyl alcohol.

M84EB

ONLY USE RECOMMENDED CLEANING SOLVENT.

Use of other cleaning solvents may corrode the hose, resulting in causing the machine to catch fire.

L37E

Page 12

1E4C-E-XXA00-A03-01

SAFETY PRECAUTIONS

Be sure to observe

The labels for safety pasted on the product

SP28P-DH (Danger labels)

This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.

Label part No.

Front side of warning label indicated positions

1E4C-447E

Rear side of warning label indicated positions

1E4C-AB00

1E4C-E-XXA00-A03-01

Page 13

SAFETY PRECAUTIONS

Be sure to observe

The labels for safety pasted on the product

SP28P-DH (Warning labels)

This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.

Label part No.

Front side of warning label indicated positions

1E4C-447E

Inside the front cover

Page 14

1E4C-E-XXA00-A03-01

SAFETY PRECAUTIONS

Be sure to observe

The labels for safety pasted on the product

SP28P-D (Warning labels)

This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.

Label part No.

Front side of warning label indicated positions

Internal illumination (Option)

Inside the front cover Left side of clamping pressure gauge box

1E4C-AA00

Inside the front cover

1E4C-E-XXA00-A03-02

Page 15

SAFETY PRECAUTIONS

Be sure to observe

The labels for safety pasted on the product

SP28P-DH (Warning labels)

This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.

Label part No.

Front side of warning label indicated positions

Page 16

1E4C-AB00

1E4C-E-XXA00-A03-02

+ 132 hidden pages

Panasonic SP28P, KXF-1D4C, KXF-1E4C, KXF-1B4C, KXF-1F4C Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS