Panasonic FX-505-C2, FX-505P-C2 User guide

Page 1

<PRO1>

INSTRUCTION MANUAL

Digital Fiber Sensor Amplier FX-505□-C2

MJE-FX505C2 No.0015-29V

Thank you very much for purchasing Panasonic products. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product.

Kindly keep this manual in a convenient place for quick reference.

WARNING

● Never use this product as a sensing device for personnel protection.

● In case of using sensing devices for personnel protection, use products which

meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.

INTENDED PRODUCTS FOR CE MARKING

● This product complies with the following standards / regulations.

EMC Directive 2004/108/EC

ANSI/UL 60947-5-2, CAN/CSA C22.2 No.14

S1-G-1-2009, S2-W-5-2009

● Caution about UL recognition In case requiring conformity of UL listing mark or C-UL listing mark, USe class

2 power supply unit.

PART DESCRIPTION

Sensing output 2 selection indicator (Yellow)

Sensing output 1 selection indicator (Yellow)

Sensing output 1 operation indicator (Orange)

Sensing output 2 operation indicator (Orange)

Pressing down SET key + MODE key for 3 sec : Set key lock or Release key lock

MOUNTING

How to connect

1. Fit the rear part of the mounting sec-

tion of the amplier on a DIN rail.

2. Press down the rear part of the mounting section of the unit on the DIN rail and fit the front part of the mounting section to the DIN rail.

UP key

• Teaching

• Threshold value ne adjustment

• Select setting items

Digital display (Green / Red)

MODE indicator: L / D (Yellow)

MODE indicator: CUST (Yellow)

MODE indicator: PRO (Yellow)

SET key

• Teaching

• Confirm setting

contents

MODE key

• Select Modes

• Cancel during setting

• Select sensing output 1/2

by pressing long

2. Press down

35mm width DIN rail

DOWN key

• Teaching

• Threshold value ne

adjustment

• Select setting items

1. Fit

I/O CIRCUIT DIAGRAMS

<FX-505-C2>

(Brown) +V

Load

12 to 24V DC

Load (0 to 250Ω)

Main circuit

(Pink) External input (Black) Sensing output 1

(White) Sensing output 2

(Blue) 0V

(Gray) Monitor current output (4 to 20mA)

<FX-505P-C2>

(Brown) +V

(Black) Sensing output 1

(White) Sensing output 2

Main circuit

Note: Make sure to insulate the ends of the unused lead wires.

OPERATION PROCEDURE

(Pink) External input

(Blue) 0V

(Gray) Monitor current output (4 to 20mA)

Load

12 to 24V DC

Load (0 to 250Ω)

● The sensing output can be switched to sensing output 1 or sensing output 2

by holding down the mode key.

● The changed settings are not stored if turning the power OFF while setting.

Therefore, conrm the settings by pressing the SET key before turning the

power OFF.

● When turning ON the power, RUN mode is displayed and the digital display

shows the threshold value (green) and the incident light intensity (red).

• Displays threshold value (green) and incident light intensity (red).

• Teaching, threshold value ne adjustment and key lock function

can be set.

• For setting method of each function, refer to “

MODE,” “ TION,” or “

• Select either Light-ON or Dark-ON.

• For the setting, refer to

MODE

• The default setting is “ ” (Light-ON).

• An item set in CUSTOM mode (Response time setting, Emission

power setting and Hysteresis setting) is displayed.

• For details, refer to “

• The default setting is “

• Advanced setting can be done.

• For the setting, refer to “

THRESHOLD VALUE FINE ADJUSTMENT FUNC-

KEY LOCK FUNCTION.”

.”

“ SENSING OUTPUT OPERATION

CUSTOM MODE.”

” (response time setting).

PRO MODE.”

TEACHING

How to remove

Push the controller forward.

2. Lift up

1. Push forward

2. Lift up the front part of the amplier

to remove it.

How to connect the ber cable

Be sure to t the attachment to the bers rst before inserting the bers to the amplier. For details, refer to the Instruction Manual enclosed with the bers.

1. Snap the fiber lock lever down till it stops completely.

2. Insert the ber cables slowly into the

inlets until they stops. (Note)

3. Return the fiber lock lever to the original position till it stops.

Note: With the coaxial reective type ber, such as , FD-G4 or FD-FM2, insert the single core ber cable into the

beam-emitting inlet “P” and the multi-core ber cable into the beam-receiving inlet.

If they are inserted in reverse, the sensing performance will deteriorate.

Fiber for emitter

1. Snap

Fiber lock lever

3. Return

2. Insert

Fiber for receiver

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TEACHING MODE

● Be sure that detection may become unstable depending on the use environ-

ment in teaching if less margin is applied.

● When teaching in Window comparator mode or Hysteresis mode, a setting

has to be made in PRO mode beforehand. In case 1-point teaching, make sure to set the shift amount. (initial value is 10% or 100) For the setting, refer to “PRO MODE OPERATION MANUAL.”

● Teaching can be set in RUN mode.

Useful when sensing object can be set

● This is basic teaching method.

2-point teaching

<Thru-beam type>

1. Press the SET key in the sensing object present condition.

<Reective type>

1 2

1-point teaching

[Window comparator mode (except sensing output 2) / Hysteresis mode]

● This is method to set the shift amount to the desired value and to set the

threshold range by using the 1-point teaching.

Set to desired value

1_SL P-1 2_SL

Notes 1)

The shift amount of 10% is an initial value. The shift amount can be set in PRO mode. Furthermore, the shift value can be set in incident light amount. For setting method, refer to “PRO MODE OPERATION MANUAL.”

2) If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

Set to desired value

1. Pressing SET key down

2. Press the SET key down in the sensing object present condition.

3. The threshold value (1_SL) that is 10% lower from the incident

light intensity and the threshold value (2_SL) that is 10% higher from the incident light intensity are set. (Note 1, 2)

Stable sensing is possible

Stable sensing is not possible

Set to desired value

1_SL P-1 2_SL

Set to desired value

2-point teaching

[Window comparator mode (except sensing output 2) / Hysteresis mode]

● This is method to set the threshold range by conducting the 2-point teaching (P-1, P-2).

● When conducting teaching, use sensing objects (P-1 and P-2) whose incident

light intensities are different from each other.

2. Press the SET key in the sensing object absent condition.

Stable sensing is possible

Stable sensing is not possible

Useful when sensing object cannot be set

● This is teaching method in case small object or object in back ground are existing

Limit-teaching

<Thru-beam type and refractive type are common>

1. Press the SET key in the sensing object present condition or non sensing object present condition.

2. The threshold level is shifted to high value (low sensitivity) by pressing down UP key.

The threshold level is shifted to low

value (high sensitivity) by pressing down UP key.

Stable sensing is possible

Stable sensing is not possible

Note: The shift value of approx. 15% is an initial value. Display of the shift value can be change in percentage

[approx. 0 to 999% (unit 1 %)] or incident light intensity [0 to 9999 (unit 1)].

For setting the shift amount, refer to “PRO MODE OPERATION MANUAL.”

Useful when not want to stop production line and to keep the sensing object move

Full-auto teaching

<Thru-beam type and refractive type are common>

1_SL (P-1) 2_SL (P-2)

1. Pressing SET key down (1st time)

2. Press down the SET key in the sensing object present condition.

(2nd time)

Stable sensing is possible

Stable sensing is not possible

Note: If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

1_SL (P-1) 2_SL (P-2)

3-point teaching [Window comparator mode (except sensing output 2) / Hysteresis mode]

● This is the method to conduct the 3-point teaching (P-1, P-2, P-3) and to set the

threshold range by setting the threshold value (1_SL) of the mid-point between “A” and “B” and the threshold value (2_SL) of the mid-point between “B” and “C”.

● When conducting teaching, use sensing objects (A, B and C) whose incident

light intensities are different.

● After teaching, P-1, P-2 and P-3 will be automatically relocated in ascending order:

i.e. the lowest value is placed in “A”, the second lowest in “B” and the highest in “C”.

A 2_SL1_SL B C

1. Press SET key down in the sensing object present condition (1st time)

Press SET key down in the sensing object present condition (2nd time)

Press SET key down in the sensing object present condition (3rd time)

A 2_SL1_SL B C

1. Pressing SET key down

Pressing down long

Run the sensing object on the line and hold down the SET key.

3. “ ” is displayed on the digital display (green) and when the

sensing object passed through, release the SET key.

Automatic

Stable sensing is possible

Stable sensing is not possible

Stable sensing is possible

Note: If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

Stable sensing is not possible

Span adjustment in rising differential mode or trailing differential mode

● Press the SET key to conrm the setting item.

● The threshold can be set by using the threshold value ne adjustment function.

For the threshold value ne adjustment function, refer to “

THRESHOLD

VALUE FINE ADJUSTMENT FUNCTION”

Changed intensity

Short span

Long span

Page 3

<PRO1>

THRESHOLD VALUE FINE ADJUSTMENT FUNCTION

● Set ne adjustment of threshold value in RUN mode.

● Also, the threshold value ne adjustment function can be used in forced ON

output mode and forced OFF output mode

● For setting of the sensing output, refer to “PRO MODE OPERATION MANUAL.”

Press down UP / DOWN key

Press down SET key

Conrmed

Automatically set without pressing down SET key in approx. 2 sec.

● When setting sensing output to the window comparator mode or hysteresis

mode, “ SET key for 2 sec. In case conducting threshold value ne adjustment of “ ” or “ ”, press down UP key or Down key, and “

threshold value ne adjustment can be conducted.

Press down UP / DOWN key

Note: It may not respond when values of “ ” and “ ” are close because of relation of hysteresis. Be sure

to conrm with this device.

KEY LOCK FUNCTION

” and “ ” can be changed to another by pressing down

” or “ ” are displayed. Then, the

Press down UP / DOWN key

Press down SET key

Automatically set without pressing down SET key.

Conrmed

● The key lock function prevents key operations so that the conditions set in

each setting mode are not inadvertently changed.

● If operating key switch after key lock is set, “

digital display.

” is indicated on the

Press down for 3 sec. or more

Automatic

Press down for 3 sec. or more

are displayed

SENSING OUTPUT OPERATION MODE

Automatic

● When MODE indicator: L / D (yellow) lights up, sensing output operation can be set.

Press down UP / DOWN key

CUSTOM MODE

● When MODE indicator: CUST (yellow) lights up,

Response time setting, Emission power setting or Hysteresis setting can be displayed.

Press down SET key

Conrmed

SET key DOWN key

UP key

MODE key

For the setting procedure, refer to “PRO MODE OPERATION MANUAL.”

● By pressing UP key or DOWN key, the setting in

each item will be changed.

● Press SET key to conrm the setting.

● For setting of each item, refer to the following

MODE indicator CUST (Yellow)

table.

Item Digital display Reference item

Response time setting

Emission power setting

Hysteresis setting

PRO MODE

● When MODE indicator: PRO (yellow) lights up, PRO mode can be set.

● For detail of PRO mode, refer to “ PRO MODE OPERATION MANUAL.”

SET key (conrm)

UP (+) key (select)

DOWN (-) key (select)

MODE key

MODE indicator PRO (Yellow)

Procedure

SET

<PRO2>

<PRO3>

<PRO4>

<PRO5>

<PRO6>

<PRO7>

SET

Responce time setting

Timer setting

Hysteresis setting

Shift amount setting

Emission power setting

Timer range setting

Teaching lock setting

Setting items in digital display setting

Setting of digital display turning

ECO setting

Time period hold setting

Data bank loading setting

Data bank saving setting

Back up setting

Copy setting

Copy action setting

Copy lock setting

Communication protocol setting

External input setting

Code setting

Display adjustment setting

Reset setting

CUSTOM setting

Interference prevention setting

Sensing output setting

Logic operation setting

Setting of threshold value tracking

Page 4

OPTICAL COMMUNICATION

● When the setting of data bank loading / saving, copy setting, or copy action setting is conducted via optical communications, cascade the sub ampliers right side to the main amplier as follows. However, in case using data bank loading / saving, use FX-502□ or FX-505□-C2 as main amplier.

● If an amplier is under any of the following conditions, the setting of data bank loading / saving, or copy setting cannot be carried out.

• Copy lock setting is set to copy lock ON “

• Digital display is blinking

• External input setting of main amplier is set to

bank loading / saving)

● When communication protocol of a

sub amplier is set to communication

emission halt “

” the set-

.”

” (Only data-

“

Communication direction

ting of data bank loading / saving, or copy setting cannot be carried out to

sub ampliers subsequent to the mentioned amplier.

● Make sure to mount closely like fol- lows since interference prevention function is conducted by optical communication.

Main amplier

Sub ampliers

● When this product and other products (e.g. ber sensor ampliers, pressure sensor controllers, etc.) are connected together in cascade, install those products so that they are in order of Group A, B, D and C as shown in the right gure. This product is included in Group D.

Communication direction

Group Model No.

FX-301□ (Conventional version unit)

FX-301B□/G□/H□, LS-401□

FX-301□ (Modied version unit)

FX-305□, FX-301□-C1

GroupAGroupBGroupDGroup

C LS-403□, DPS series

D FX-500 series

● As for the products that are located between different groups, afx the ampli- er protection seal FX-MB1 (optional) on the communication window of each corresponding product.

● Within each group, identical models should be connected in a lump.

● In case conducting copy setting of this device and other FX-500 series togeth- er, functions which are incorporated in this device will be copied but functions which are not incorporated in this device will not be copied.

ERROR INDICATION

● In case of errors, attempt the following measures.

Error indication

EEPROM is broken or reached the end of its working life.

EEPROM writing error

Load of the sensing output 1 is short-circuited

causing an over-current to ow.

Load of the sensing output 2 is short-circuited

causing an over-current to ow.

Communication error when the ampliers are

mounted in cascade.

Communication error between the upper com-

munication unit and ampliers.

SPECIFICATIONS

Type

Model No. FX-505-C2 FX-505P-C2

Supply voltage 12 to 24V DC

Power consumption (Note 1)

Sensing output (Sensing output 1 / 2)

Output operation Switchable either Light-ON or Dark-ON

Short-circuit protection Incorporated

Response time

Monitor current output

External input

Protection IP40 (IEC)

Ambient temperature

Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH

Material

Cable 0.2mm

Weight (Main body only)

Accessory FX-MB1 (Amplier protection seal): 1 set.

Note: 1) Excluding power consumption of the monitor current output

2) If the display adjustment was conducted, it is not in this range.

Description Remedy

Please contact our ofce.

Turn OFF the power and check the load.

Verify that there is no loose or clearance between

ampliers.

Verify that there is no loose or clearance between

the upper communication unit and ampliers.

NPN output PNP output

Normal operation: 960mW or less (current consumption 40mA or less at 24V supply voltage) Eco mode: 680mW or less (current consumption 28mA or less at 24V supply voltage)

NPN open-collector transistor

• Maximum sink current: 50mA

• Applied voltage: 30V DC or less

(Between sensing output and 0V)

• Residual voltage: 2V or less

H-SP: 25μs or less, FAST: 60μs or less, STD: 250μs or less, LONG: 2ms or less,

U-LG: 4ms or less, HYPR: 24ms or less, Selectable

• Output current: approx. 4 to 20mA

• Response time: 2ms or less

• Zero-point: Within 4mA ±1%F.S.

• Span: Within 16mA ±5%F.S.

• Linearity: Within ±3%F.S.

• load resistance: 0 to 250Ω

• Signal condition

High: +8V to +V DC or Open Low: 0 to +1.2V DC (at 0.5mA source current)

• Input impedance: Approx. 10kΩ

-10 to +55°C (If 4 to 7 units are mounted adjacently in cascade: -10 to +50°C or if 8 to 12 units are mounted adjacently in cascade: -10 to +45°C) (No dew condensation or icing allowed) Storage: -20 to +70°C

(At 50mA sink current)

[Display in H-SP, FAST, STD: 0 to 4,000, Display in LONG: 0 to 8,000 (Note 2)

Enclosure: Polycarbonate, Protective cover: Polycarbonate Switch: TPEE,

Cable type

% Ripple P-P10% or less

PNP open-collector transistor

• Maximum source current: 50mA

• Applied voltage: 30V DC or less

(Between sensing output and +V

• Residual voltage: 2V or less

• Signal condition

High: +4V to +V DC (at 3mA sink current) Low: 0 to +0.6V DC or Open

• Input impedance: Approx. 10kΩ

6-core cabtyre cable, 2m long

Approx. 60g

(At 50mA

source

)

current)

]

INTERFERENCE PREVENTION FUNCTION

● This device incorporates an interference prevention function by setting different emitting frequencies different from an interference prevention function by

optical communication.

● For Interference prevention function setting procedure, refer to “PRO MODE OPERATION MANUAL.”

● Possible number of ampliers for interference prevention function is different as shown in table below.

Interference prevention function setting

Response time

H-SP FAST STD LONG U-LG HYPR

0 2 4 8 8 12

● In case putting in more ampliers than limit of interference prevention func-

tion, put the amplier protection seal to amplier which is adjacent of end of an amplier that the interference function is valid or set OFF in communication protocol setting of the end of amplier that the interference prevention function

is valid.

Example: Putting in 12 of this device and set STD of response time setting.

• Possible number of interference prevention is 4. Put the amplier protection seals 4th and 5th ampliers and between 8th and 9th ampliers or change the communication protocol setting of 4th and

8th to OFF since interference prevention works from 1st to 4th, from 5th to 8th and 9th to 12th.

Communication direction

Interference prevention possible range

Put a protection seal between

4th and 5th amplier.

Or set communication protocol setting in 4th to OFF.

Interference prevention possible range

Put a protection seal between

8th and 9th amplier.

Or set communication protocol setting in 8th to OFF.

● In case mounting more ampliers whose response time setting are different,

put protection seal between ampliers that have different response time setting or set communication protocol setting of the upper amplier to OFF.

● For communication protocol setting procedure, refer to “PRO MODE OPERA-

TION MANUAL.”

CAUTIONS

● This product has been developed / produced for industrial use only.

● Make sure that the power supply is OFF while adding or removing the ampliers.

● Take care that if a voltage exceeding the rated range is applied, or if an AC

power supply is directly connected, the product may get burnt or be damaged.

● Take care that short-circuit of the load or wrong wiring may burn or damage the product.

● Do not run the wires together with high-voltage lines or power lines, or put

them in the same raceway. This can cause malfunction due to induction.

● The specication may not be satised in a strong magnetic eld.

● Verify that the supply voltage variation is within the rating.

● If power is supplied from a commercial switching regulator, ensure that the frame

ground (F.G.) terminal of the power supply is connected to an actual ground.

● In case noise generating equipment (switching regulator, inverter motor, etc.)

is used in the vicinity of this product, connect the frame ground (F.G.) terminal

of the equipment to an actual ground.

● The ultra long distance (U-LG, HYPR) mode is more likely to be affected by

extraneous noise since the sensitivity of that is higher than the other modes. Make sure to check the environment before use.

● Do not use during the initial transient time (H-SP, FAST, STD: 0.5 sec., LONG,

U-LG, HYPR: 1 sec.) after the power supply is switched ON.

● Use same power supply when mounting adjacently.

● Extension up to total 100m is possible. When you extend the cable, be sure the power sup-

ply voltage is 12V DC or more and use cables which have 0.3mm cross-section area. However, in order to reduce noise, make the wiring as short as possible.

● Make sure that stress by forcible bend or pulling is not applied to the sensor

cable joint and ber cable.

or more of conductor

● This product is suitable for indoor use only.

● Avoid dust, dirt, and steam.

● Take care that the product does not come in contact with oil, grease, organic

solvents such as thinner, etc., strong acid or alkaline.

● This product cannot be used in an environment containing inammable or ex-

plosive gasses.

● Never disassemble or modify the product.

● This product adopts EEPROM. Settings cannot be done 100 thousand times

or more because of the EEPROM’s lifetime.

http://panasonic-electric-works.net/sunx

Overseas Sales Division (Head Ofce)

2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-568-33-7861 FAX: +81-568-33-8591

Europe Headquarter: Panasonic Electric Works Europe AG

Rudolf-Diesel-Ring 2, D-83607 Holzkirchen, Germany Phone: +49-8024-648-0

US Headquarter: Panasonic Electric Works Corporation of America

629 Central Avenue New Providence, New Jersey 07974 USA Phone: +1-908-464-3550