Panasonic FP-M Hardware Manual

PROGRAMMABLE CONTROLLER
FP-M
Hardware
FP-M Hardware
ACG-M0045-1 94.12
Safety Precautions
WARNING
If critical situations that could lead to user’s death or serious injury is assumed by mishandling of the product.
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts.
CAUTION
If critical situations that could lead to user’s injury or only property damage is assumed by mishandling of the product.
-To prevent abnormal exothermic heat or smoke generation, use this product at the values le ss than the maximum of the characteristics and performance that are assure in these specifications.
-Do not dismantle or remodel the product. It could lead to abnormal exothermic heat or smoke generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock..
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely. The loose connection might cause abnormal exothermic heat or smoke generation
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the
inside of the product. It might cause exothermic heat or smoke generation.
-Do not undertake construction (such as connection and discon nection) while the power supply is on.
Copyright / Trademarks
-This manual and its contents are co pylighted.
-You may not copy this manual,in whole or part,without written consent of Matsushita Electric Works,Ltd.
-Windows and Windows NT are registered trademarks of Microsoft Corporation in the
United States and/or other countries.
-All other company names and product names are trademarks or registered
trademarks of their respective owners.
-Matsushita Electric Wo rks,Ltd. pursues a policy of continuous improvement of the
Design and performance of its products, therefore,we reserve the right to change the manual/
product without notice.

CONTENTS

CHAPTER 1: FEATURES
1-1. Features and Functions...........................................................................................2
1. Features..............................................................................................................2
2. Functions............................................................................................................3
1) Advanced control functions.......................................................................3
2) Network .....................................................................................................6
1-2. Product Types.........................................................................................................9
1. Control Boards...................................................................................................9
2. Expansion Boards............................................................................................10
3. Intelligent Boards.............................................................................................10
4. Link Boards and Adapters ...............................................................................11
1-3. Expansion and Configurations .............................................................................12
1. Expansion of FP-Ms ........................................................................................12
2. Restriction of Expansion..................................................................................12
1) Expansion boards.....................................................................................12
2) Intelligent boards .....................................................................................12
3) Link boards..............................................................................................12
3. Combination of Boards....................................................................................13
1) Combination of relay output type control and expansion boards............13
2) Combination of transistor output type control and expansion boards.....13
1-4. Programming Tools for FP-Ms ............................................................................14
1. Programming Tools .........................................................................................14
1) NPST-GR Software .................................................................................14
2) FP Programmer II.....................................................................................14
2. Tools for Making a Programmed ROM...........................................................15
1) Writing a program to memory (EPROM) with an FP ROM writer.........15
2) Writing a program to memory (EPROM) with NPST-GR Software
and a commercially available ROM programmer....................................15
3) Writing a program to the memory (EPROM) via the master memory
(EEPROM) with a commercially available ROM programmer ..............16
CHAPTER 2: SPECIFICATIONS AND PARTS TERMINOLOGY
2-1. Specifications of Control Board and Expansion Board .......................................18
1. General.............................................................................................................18
2. Performance.....................................................................................................18
3. Input.................................................................................................................20
4. Output ..............................................................................................................20
1) Relay output type.....................................................................................20
2) Transistor output type (PNP and NPN open collector)............................21
2-2. Parts Terminology................................................................................................22
1. Control Boards.................................................................................................22
1) C20R and C20RC types...........................................................................22
2) C20T and C20TC types ...........................................................................24
3) C32T and C32TC types ...........................................................................26
2. Expansion Boards............................................................................................28
1) E20R type ................................................................................................28
CONTENTS
2) M1T-E type..............................................................................................29
3) M1T-EI type ............................................................................................30
4) M1T-EO type...........................................................................................31
3. Board and Case Structure ................................................................................32
1) Board type................................................................................................32
2) Case type..................................................................................................32
2-3. Dimensions...........................................................................................................33
1. Board Type ......................................................................................................33
1) Control boards..........................................................................................33
2) Expansion boards.....................................................................................33
3) Building dimensions................................................................................34
4) Mounting hole dimensions.......................................................................34
2. Case Type ........................................................................................................35
1) Case dimensions for control, expansion, intelligent and link boards ......35
2) Building dimensions................................................................................35
3) Mounting hole dimensions.......................................................................35
CHAPTER 3: I/O ALLOCATION
3-1. I/O Allocation of Control Boards.........................................................................38
3-2. I/O Allocation of Expansion Boards....................................................................39
3-3. I/O Allocation Examples......................................................................................40
CHAPTER 4: INSTALLATION AND WIRING
4-1. Stacking the Boards..............................................................................................42
1. Board Type ......................................................................................................42
2. Case Type ........................................................................................................43
4-2. Installation............................................................................................................44
1. Panel Mount.....................................................................................................44
1) Board type mounting method (without mounting plate) .........................44
2) Case type mounting method (using mounting plate)...............................44
2. DIN Rail Mount...............................................................................................44
3. Cautions...........................................................................................................45
4-3. Wiring...................................................................................................................46
1. Power Supply Wiring ......................................................................................46
1) Wiring for power supply..........................................................................46
2) Power supply lines...................................................................................46
3) Grounding................................................................................................47
4) Momentary power drop ...........................................................................47
5) Safety.......................................................................................................47
2. Input and Output Wiring (Control and Expansion Boards).............................48
1) Wiring for I/O power supply
(C20R control board and E20R expansion board)...................................48
2) Wiring description for I/O power supply
(C20R control board and E20R expansion board)...................................49
3) Wiring for I/O power supply
(C20T, C32T, M1T-E, M1T-EI, and M1T-EO series)............................50
4) Wiring description for I/O power supply
(C20T, C32T, M1T-E, M1T-EI, and M1T-EO series)............................51
5) Wiring for I/O connectors (MIL connector)............................................55
6) Wiring for I/O terminals..........................................................................61
7) Wiring for programming tool port...........................................................62
8) Wiring for RS232C port ..........................................................................62
CONTENTS
3. Wiring Diagram and Pin Layouts....................................................................63
1) Control boards..........................................................................................63
2) Expansion boards.....................................................................................68
CHAPTER 5: BEFORE PROGRAMMING
5-1. Operating Principles of the Programmable Controller.........................................74
1. Basic Configuration.........................................................................................74
2. Basic Operation ...............................................................................................76
5-2. Before Turning the Power ON .............................................................................78
1. Things to Check Before Turning the Power ON .............................................78
2. Operation Procedure........................................................................................79
5-3. How to Program the Programmable Controller ...................................................80
1. Making a Ladder Diagram...............................................................................80
2. Relays and Timer/Counter Contacts in the FP-M............................................81
3. I/O Allocation in the FP-M..............................................................................83
1) Control boards..........................................................................................83
2) Expansion boards.....................................................................................83
5-4. Programming with NPST-GR Software...............................................................84
1. System Configuration......................................................................................84
2. Features of NPST-GR Software Ver. 3 ...........................................................85
3. NPST-GR Configuration .................................................................................86
1) Overview of the programming screen .....................................................86
2) Overview of the menu window................................................................88
4. NPST-GR Installation and Configuration .......................................................89
1) Preparing for installation .........................................................................89
2) NPST-GR installation..............................................................................90
3) How to use NPST-GR effectively ...........................................................92
4) NPST-GR startup.....................................................................................92
5) Configuring NPST-GR............................................................................93
5. Exiting NPST-GR............................................................................................95
6. Basic Key Operation for Programs..................................................................96
7. Downloading a Program to the Programmable Controller..............................97
8. Saving a Program to Disk................................................................................98
9. Printing ............................................................................................................99
5-5. Programming with FP Programmer II................................................................100
1. System Configuration....................................................................................100
2. Downloading a Program to the Programmable Controller............................101
5-6. RAM and ROM Operations ...............................................................................103
1. RAM and ROM Operations...........................................................................103
2. Operation Without Backup Battery Enabled.................................................104
3. Notes on Operation with Memory (ROM Operation) ...................................105
5-7. How to Program ROM.......................................................................................106
1. Memory (ROM) Type....................................................................................106
2. Install the Memory (ROM)............................................................................107
3. How to Program ROM...................................................................................107
1) Writing a program to the memory (EPROM) via master memory
(EEPROM) with a commercially available ROM programmer ............107
2) Writing a program to the memory (EPROM) with NPST-GR
Software and a commercially available ROM programmer..................109
CHAPTER 6: TROUBLESHOOTING AND MAINTENANCE
6-1. Self-diagnostic Function ....................................................................................112
CONTENTS
1. Operation Monitor LEDs When an Error Occurs..........................................112
2. Operation Status When an Error Occurs........................................................113
1) Duplicated output error (total-check error)............................................113
2) Battery error (self-diagnostic error).......................................................113
3) Operation error (self-diagnostic error)...................................................113
6-2. Troubleshooting .................................................................................................114
1. Points to be Checked When an Error Occurs ................................................114
6-3. Error Codes ........................................................................................................123
1. Table of Total-check Error Codes .................................................................123
2. Table of Self-diagnostic Error Codes ............................................................124
6-4. Maintenance .......................................................................................................125
1. Replacement of Backup Battery....................................................................125
1) Battery life .............................................................................................125
2) Using backup battery type .....................................................................125
3) How to replace backup battery ..............................................................125
2. Check Items ...................................................................................................126
CHAPTER 7: INTELLIGENT AND LINK BOARDS
7-1. Analog I/O Board...............................................................................................128
1. Specifications.................................................................................................128
1) General...................................................................................................128
2) Performance...........................................................................................128
3) Restriction of expansion ........................................................................129
2. Dimensions ....................................................................................................129
3. Parts Terminology .........................................................................................130
4. Wiring............................................................................................................132
7-2. A/D Converter Board .........................................................................................133
1. Specifications.................................................................................................133
1) General...................................................................................................133
2) Performance...........................................................................................133
3) Restriction of expansion ........................................................................134
2. Dimensions ....................................................................................................134
3. Parts Terminology .........................................................................................135
4. Wiring............................................................................................................137
7-3. D/A Converter Board .........................................................................................138
1. Specifications.................................................................................................138
1) General...................................................................................................138
2) Performance...........................................................................................138
3) Restriction of expansion ........................................................................139
2. Dimensions ....................................................................................................139
3. Parts Terminology .........................................................................................140
4. Wiring............................................................................................................142
7-4. Programming for Analog I/O, A/D Converter, and D/A Converter Boards ......143
1. Digital Values of Analog Input......................................................................143
2. Digital Values of Analog Output...................................................................144
3. Specification of Analog I/O Data ..................................................................146
4. Applications...................................................................................................147
7-5. High-speed Counter Board.................................................................................148
1. Specifications.................................................................................................148
1) General...................................................................................................148
2) Performance...........................................................................................148
3) Differences in specifications between high-speed counter function
with FP-M control board and high-speed counter board.......................149
4) Restriction of expansion ........................................................................150
CONTENTS
2. Dimensions ....................................................................................................150
3. Parts Terminology .........................................................................................151
4. I/O Allocation................................................................................................153
5. Wiring............................................................................................................156
6. Programming for High-speed Counter Board................................................157
1) High-speed counter board related instructions F0 (MV), F1 (DMV)....157
2) Notes on programming the high-speed counter.....................................158
3) Applications...........................................................................................159
7-6. FP-M Transmitter Master Board (MEWNET-TR) ............................................161
1. Specifications.................................................................................................162
1) General...................................................................................................162
2) Performance...........................................................................................162
3) Restriction of expansion ........................................................................162
2. Dimensions ....................................................................................................162
3. Parts Terminology .........................................................................................163
7-7. FP-M I/O Link Board (MEWNET-F)................................................................165
1. Specifications.................................................................................................166
1) General...................................................................................................166
2) Performance...........................................................................................166
3) Restriction of expansion ........................................................................166
2. Dimensions ....................................................................................................166
3. Parts Terminology .........................................................................................167
CHAPTER 8: APPENDIX
8-1. Performance Specifications................................................................................170
1. Control and Expansion Board Specifications................................................170
2. Intelligent Boards Specifications...................................................................173
1) Analog I/O board specifications............................................................173
2) A/D converter and D/A converter board specifications.........................174
3) High-speed counter board specifications...............................................175
4) FP-M transmitter master board (MEWNET-TR) specifications ...........176
5) FP-M I/O link board (MEWNET-F) specifications...............................176
8-2. Dimensions.........................................................................................................177
1. Board Type ....................................................................................................177
1) Control boards........................................................................................177
2) Expansion boards...................................................................................177
3) Intelligent and link boards .....................................................................178
4) Building dimensions..............................................................................179
5) Mounting hole dimensions.....................................................................179
2. Case Type ......................................................................................................180
1) Case dimensions for control, expansion, intelligent and link boards ....180
2) Building dimensions..............................................................................180
3) Mounting hole dimensions.....................................................................180
8-3. I/O Allocation Table...........................................................................................181
1. I/O Allocation of Control Boards ..................................................................181
2. I/O Allocation of Expansion Boards..............................................................181
3. Allocation of Analog I/O, A/D Converter, and D/A Converter Boards........182
4. Allocation of High-speed Counter Board......................................................183
5. I/O Allocation of FP-M Transmitter Master Board.......................................184
6. I/O Allocation of FP-M I/O Link Board........................................................184
8-4. Table of Memory Areas .....................................................................................185
8-5. System Registers ................................................................................................187
1. What Are System Registers...........................................................................187
2. Table of the System Registers .......................................................................189
CONTENTS
8-6. Special Internal Relays.......................................................................................198
8-7. Special Data Registers........................................................................................201
8-8. Table of the Error Codes....................................................................................210
1. Table of Total-check Error Codes .................................................................210
2. Table of Self-diagnostic Error Codes ............................................................211
8-9. Table of Instructions...........................................................................................212
1. Basic Instructions...........................................................................................212
2. High-level Instructions ..................................................................................215
8-10. Table of Binary/BCD Expressions.....................................................................219
8-11. Versions of Programming Tools ........................................................................220
1. Differences Between NPST-GR Ver. 2.4 and 3.1 .........................................220
2. Differences Between the FP Programmer and FP Programmer II.................222
8-12. Modem Communication.....................................................................................224
1. Using the Programming Tool Port (FP-M control board all types)...............224
2. Using the RS232C Port
[FP-M C type control boards (C20RC/C20TC/C32TC)] ..............................227
8-13. Terminology.......................................................................................................232
8-14. Product Types.....................................................................................................239
1. Case Type ......................................................................................................239
2. Board Type ....................................................................................................241
3. Programming Tools .......................................................................................244
4. Wiring Parts for I/O Terminal .......................................................................250
5. Wiring Parts for I/O Connectors (MIL connectors).......................................250
6. Accessories ....................................................................................................252
7. Maintenance Parts..........................................................................................253
INDEX..............................................................................................................................................................254
RECORD OF CHANGES........................................................................................................................258
CONTENTS

CHAPTER 1

FEATURES
1-1. Features and Functions............................................................2
1. Features...............................................................................2
2. Functions ............................................................................3
1-2. Product Types..........................................................................9
1. Control Boards....................................................................9
2. Expansion Boards.............................................................10
3. Intelligent Boards .............................................................10
4. Link Boards and Adapters................................................11
1-3. Expansion and Configurations ..............................................12
1. Expansion of FP-Ms.........................................................12
2. Restriction of Expansion ..................................................12
3. Combination of Boards.....................................................13
1-4. Programming Tools for FP-Ms..............................................14
1. Programming Tools ..........................................................14
2. Tools for Making a Programmed ROM............................15
2
1-1. Features and Functions
1-1. Features and Functions
1. Features
• Excellent performance in a compact body
Succeeding the advanced functions of the FP1 programmable controller, the FP-M is designed to fulfill machine building requirements. The advantages of compact size, expandability, and time-tested dependability are convincing reasons to consider the FP-M as an alternative to the control systems with which you are familiar.
• Greatly increased program memory and high execution speed
FP-M surpasses the competition with a basic instruction execution speed of 1.6 µs/step and an ample program capacity of 2,720 and 5,000 steps. The board is driven by battery-backed RAM (EEPROM or EPROM program back-up option is also available). Types with an additional RS232C port and clock/calender (C types) are available to boost the range of applications possible.
• Smart system expandability
Up to four expansion boards can be stacked under the control board, but no additional mounting space is needed. This module enables you to add discrete I/O points and intelligent functions such as analog control, high-speed counter control, and link functions easily. Available expansion boards are: Transistor I/O, Relay I/O, Analog I/O, A/D, D/A, High-speed Counter, I/O Link, and FP-M Transmitter Master Boards.
I/O Expansion Example
For details about expansion refer to page 12. * In the table above, the twenty I/O point relay type expansion board is used for the C20R and the forty I/O point
transistor type is used for the C20T and C32T.
• Easy programming environment
NPST-GR changes your personal computer into a powerful programming support tool. This editing software is fully compatible with FP series programmable controllers.
Control board
Max. 4 boards
    
          
I/O points: Total 192 points
Max. 256 points using three transmitter master boards (MEWNET-TR) refer to page 12
*C20R
(Relay output)
*C20T
(Transistor output)
*C32T
(Transistor output)
20
12 inputs/8 outputs
20
12 inputs/8 outputs
32
16 inputs/16 outputs
0 expansion
Control board
Total I/O points
40
24 inputs/16 outputs
60
36 inputs/24 outputs
72
40 inputs/32 outputs
1 expansion
60
36 inputs/24 outputs
100
60 inputs/40 outputs
112
64 inputs/48 outputs
2 expansions
80
48 inputs/32 outputs
140
84 inputs/56 outputs
152
88 inputs/64 outputs
3 expansions
100
60 inputs/40 outputs
180
108 inputs/72 outputs
192
112 inputs/80 outputs
4 expansions
3
1-1. Features and Functions
2. Functions
1) Advanced control functions
High-speed counter function
The built-in high-speed counter function supports four modes: two-phase input, UP, DOWN, and UP/DOWN. The FP-M can read the input regardless of the scan time.
Pulse output function (transistor output type)
This function allows the output of a direct pulse (45 Hz to 4.9 k Hz) from the FP-M. In combination with a drive, a motor can be controlled. As direct pulse is possible, an additional positioning controller is not necessary. As the FP-M has two pulse outputs, it also supports motor drives with one input for forward driving and the other input for reverse driving. To prevent incorrect forward/reverse driving, create an interlock circuit outside of the FP-M. In addition, since the built-in high-speed counter can internally take the pulse output, no external wiring for feedback control is required.
Wiring example for a drive with one pulse input
and one direction input:
• Wiring example for a drive with two pulse inputs:
Pulse
Frequency
Start signal



Y0
Y1
Speed signal
Stop signal
Application: Pattern output function
This function of the control board allows the setting of a maximum of eight output patterns with 15 level settings of the high-speed counter. Can also be applied to multi-stage speed control with use of an invertor.
Roller
Motor
Encoder
Cutter
Wire
Control signal
Variable motor drive
FP-M control board
Max. counting speed
Counting range
1-phase: 10 k Hz (when duty cycle ratio 50 %) 2-phase: 10 k Hz –8,388,608 to 8,388,607
Y6
CW/CCW
Y7
Pulse
ON/OFF
FP-M control board
Motor drive
Y7
Y6
CCW
FP-M control board
Motor drive
CW
Motor Motor
4
1-1. Features and Functions
Interrupt input function
This function executes an interrupt program immediately after an external interrupt input (minimum pulse width of
0.2 ms) occurs, regardless of the input timing. It enables high-speed processing at a fixed timing and is not affected by scan time. Therefore it is useful when performing control which would be disrupted by variations in processing time due to such factors as timing synchronization.
Pulse catch input function
Adjustable input time filtering function
Manual dial-set register control function
This function makes it possible to change the values of special data registers DT9040 and DT9041 within a range of 0 to 255 using the potentiometers on the control board. Input settings involving analog-type numerical data such as analog timer and pulse output frequency changes can be performed.
Response time
Limit switch
FP-M
Limit switch
Chattering noise is ignored
FP-M control board
This function allows the input response time (input time constant) of the control board to be changed within a range of 1 to 128 ms in accordance with the input device connected. This prevents input errors due to such causes as limit switch chattering noise.
Sensor
FP-M control board
This function catches input pulse signals down to a minimum width of 0.5 ms. It is effective for situations such as when the sensor detects the moving target at a high-speed.
Sensor 2
Sensor 1
Interrupt input signal
Stop signal
Motor
FP-M control board
• Timing control on a board inspection line
Immediately executes interrupt program when an edge detection signal comes in by interrupt input from sensor 1. Sensor 2 inspects the part, and if an abnormality is detected, the conveyor stops and the abnormality is reported.
Pulse
Frequency
V0 V1
RUN
REMOTE PROG.
RUN PROG. E
(B
Motor
drive
Motor
FP-M control board
Potentiometers (V0 and V1)
5
1-1. Features and Functions
Forced ON/OFF control function
Password protection function
This function forbids reading and writing of the program and system registers. It can be used for program protection and when secrecy is required.
Constant length scan setting function
The duration of one scan is fixed by setting it to units of 2.5 ms, eliminating variation in the scan time.
Clock/Calendar control function (C20RC, C20TC, and C32TC types)
By means of year, month, day, hour, minute, second, and day of the week settings, this function makes it possible to change temporal elements of control. It can be used for temporal control of such items as lighting, air conditioning, and equipment.
This function allows the state of the input and output contacts to be forced ON or OFF with a programming tool (NPST-GR Software, etc.). By forcing the output contact ON or OFF, the connection on the output side can be checked. By forcing the input contact ON or OFF, the program can be checked.
Personal computer
ON
ON
FP-M control board
6
1-1. Features and Functions
2) Network
Computer link function (MEWTOCOL)
This function allows the reading and writing of FP-M contact information and data register content from a host computer. It can be used for such applications as data collection and the monitoring of operating conditions. The computer program is written in BASIC and C languages.
Communication between one computer and one FP-M control board
• Using programming tool port (all series)
The programming tool port can also be used for direct connection to a personal computer.
Note:
Communication between one computer and 32 FP-M control boards
Using a C-NET adapter, a maximum of 32 FP-M control boards can be connected with one personal computer. If a bar code reader is connected via the RS232C port, this system can be used for the collection of various production control information.
• Refer to C-NET LINK UNIT Technical Manual for details about computer link.
PC
C-NET
ADAPTER
ON OFF
ON
ON
ABCDEF
ABCDEFGHI
AB ABCD
PC
C-NET
ADAPTER
ON OFF
ON
ON
ABCDEF
ABCDEFGHI
AB
A B
C D
E F G
H
I
A B
C
D
E F
G
H
I
A B
C D
E
F G
H
I
A B
C D
E
FG
H
I
A B
Bar code reader
Personal computer
C-NET adapter standard type
C-NET adapter S2 type
A maximum of 32 FP-M control boards can be connected.
PC
C-NET
ADAPTER
ON OFF
ON
ON
ABCDEF
ABCDEFGHI
AB
C-NET adapter S2 type
Programming tool port
RS232C port
FP-M control board FP-M control board
When using a control board equipped with an RS232C port (C20RC, C20TC, and C32TC types), various combinations can be created by making a computer link with the programming tool port and connecting another device with the RS232C port.
When connected to an I.O.P. using the computer link function, the I.O.P.’s data can be read as the FP-M’s internal relay or data register. This can be used for such operations as production control.
RS232C port
Personal computer
FP-M control board
• Using RS232C port (C20RC, C20TC, and C32TC types)
The RS232C port can be used for direct connection to a personal computer.
Programming tool port
Personal computer
FP-M personal computer cable (for NPST-GR)
FP-M control board
RS232C interface adapter
a
b
c
d
I.O.P.
a
b
c
d
a
b
c
d
FP-M control board
RS232C port
7
1-1. Features and Functions
MEWNET-TR (distributed I/O) system
I/O information can be exchanged between the master and several slave stations at a remote site. A maximum of 32 inputs and 32 outputs can be controlled per master board. This system supports a total communication distance of 700 m per port using a twisted-pair cable. Master to master communication is also available.
• Master-slave communication
• Master-master communication
MEWNET-F (distributed I/O) system
Using a FP-M I/O link board, this function allows the exchange of I/O information with the master unit of the FP series programmable controller through a two-conductor cable.
Note:
Refer to REMOTE I/O SYSTEM Technical Manual for details about MEWNET-F (remote I/O) system.
Master station
Transmitter master board (MEWNET-TR)
FP-M control board
Slave stations
FP I/O
transmitter unit
FP I/O
transmitter unit
FP I/O
transmitter unit
Max. 700 m with twisted-pair cable
FP I/O
terminal unit
FP-M control board
Transmitter master board (MEWNET-TR)
FP-M control board
Transmitter master board (MEWNET-TR)
Max. 700 m with twisted-pair cable
Master station
FP3
RUN
POWER
PROG.
FUSE
TEST BREAK ERROR BATT. ALARM
L
100-240V AC
N
LINE GROUND
Matsushita
FRAME GROUND
Electric Works, Ltd.
COM
NO ALARM
RS422
NC
Master unit
IN64
IN32
OUT32
0
0
0
8
0
1
1
INITLAUZE
1
9
1
2
2
OUT32
IN32
2
A
2
3
3
TEST
3
B
3
4
4
4
C
5
5
4
12-24VDC
TRANSISTOR
0.1A5-24VDC
6
6
5
D
5
(NPN)
7
7
6
E
6
RUN
8
8
7
F
7
REMOTE
9
9
I. IVIII II.
I. IVIII II.
A
A
PROG.
B
B
C
C
D
D
E
E
F
F
10
10
I II III IV
1
1
20111
III.
III.
II I
II I
II III
IIIIV.
IIIIV.
10
10
11
10
10
I IV
1
20
1
1
IV III
IV III
II I
II I
OUT64
0
0
8
1
1
9
2
2
TRANSMITTER
A
3
3
MASTER
B
4
4
5
5
C
6
6
D
7
7
E
8
8
F
9
9
A
A
B
B
C
C
COMM.
D
D
E
E
F
F
ALARM.
I II III IV
DSP.SW.
MODE
SW.
20111
II III
+
10
I
10
11
-
I IV
F.G.
1
20
+
II
-
II I
II I
MEWNET LINK
MASTER
MASTER
C-NET
RECEIVE
POWER
8
0
9
TRANSMIT
1
TERMINATE
REMOTE
2
PC LINK
A
MEWNET
C-NET LINK
I/O
ALARM
3
LINK
B
MASTER
R/W
SD
WIRE TYPE
4
C
RD
5
D
RS485
ERROR1
ERROR
6
E
ERROR2
ALARM
7
F
SLAVE UNIT NO.
SLAVE UNIT NO.
UNIT NO.
COMM.
8
9
7
0
6
STATION
8
9
7
1
5
0
6
2
4
ALARM.
3
1
5
NO.
1-16
INPUT
2
4
3
DSP.SW.
17-32
OUTPUT
8
9
7
0
6
8
9
7
1
5
0
1
1
6
2
4
3
1
5
2
2
2
4
3
3
3
4
4
MODE
5
5
SW.
6
6
OFF
7
7
8
8
TERMINATE
MODE SW.
ON OFF
ON OFF
ON
1 2 3 4
+
ON
OFF
I
­+
+
RS485
F.G.
-
-
+.
II
F.G.
F.G.
-.
Max. 700 m with twisted pair cable
Slave stations
FP-M control board
FP-M I/O link board
FP-M control board
FP-M I/O link board
General communication using RS232C port (C20RC, C20TC, and C32TC types)
Modem communication
Using a modem, the FP-M can perform long-distance communication with a personal computer to monitor and change data and also to change the program. Using C-NET adapters, you can control up to 32 programmable controllers from a personal computer. Through the RS232C port, the FP-M can initiate a call to a computer via modems for alarm purposes.
Personal computer
NPST-GR Software
Modem Modem
Public telephone line
Programming tool port
FP-M control board
RS232C port
National
abc
abc
ab
c
a
b
c
Bar code reader
Printer
Image checker
FP-M control board
This function allows data input and output when connected to a device having an RS232C port. Data reading from a bar code reader, data output to a printer, and bilateral data exchange with the image checker are all possible.
8
1-1. Features and Functions
9
1-2. Product Types
1-2. Product Types
1. Control Boards
Notes:
* CPUs with a RS232C port and clock/calendar function (C20RC, C20TC and C32TC types).
Board types include AFB88021 (4 spacers, 20 mm), APL9511 (power supply cable), AFB8505 (jumper
cable) and 4 screws (20 mm × 2, 8 mm × 2).
Case types include the control board, case for control board (C20R type for AFC18011, C20T type for AFC18012 and C32T type for AFC18013), AFB88032 (4 spacers, 8 mm), APL9511 (power supply cable), AFB8505 (jumper cable), 4 screws (20 mm × 2, 8 mm × 2), and AFB6804 (mounting plate).
12 V DC operating voltage type is also available.
Series
Built-in
memory
C20R
C20T
C32T
Standard type
C20RC type*
Standard type
C20TC type*
Standard type
C32TC type*
Description
I/O point
RAM (2.7 k steps)
RAM (5 k steps)
RAM (2.7 k steps)
RAM (5 k steps)
RAM (2.7 k steps)
RAM (5 k steps)
20 Input: 12 Output: 8 20 Input: 12 Output: 8 20 Input: 12 Output: 8
20 Input: 12 Output: 8
32 Input: 16 Output: 16
32 Input: 16 Output: 16
Operating voltage
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Input type Output type
Sink/source
Sink/source
Source
Sink
Source
Sink
Source
Sink
Source
Sink
Relay, 2A 250 V AC
Relay, 2A 250 V AC
Transistor, 0.8 A (NPN open collector) Transistor, 0.8 A (PNP open collector) Transistor, 0.8 A (NPN open collector) Transistor, 0.8 A (PNP open collector) Transistor, 0.8 A (NPN open collector) Transistor, 0.8 A (PNP open collector) Transistor, 0.8 A (NPN open collector) Transistor, 0.8 A (PNP open collector)
Part number
Board: AFC12212 Case: AFC10212 Board: AFC22212C Case: AFC20212C
Board: AFC12242 Case: AFC10242 Board: AFC12252 Case: AFC10252 Board: AFC22242C Case: AFC20242C Board: AFC22252C Case: AFC20252C Board: AFC12342 Case: AFC10342 Board: AFC12352 Case: AFC10352 Board: AFC22342C Case: AFC20342C Board: AFC22352C Case: AFC20352C
10
1-2. Product Types
2. Expansion Boards
Note:
3. Intelligent Boards
Type
Analog I/O board
A/D converter board
D/A converter board
High-speed counter board
Description
Input: 4 channels/board Output: 1 channel/board Input/output range: 0 to 5 V, 0 to 10 V, 0 to 20 mA Resolution: 1/256 (8 bits) Input: 4 channels/board Analog input range: 0 to 5 V, 0 to 10 V, 0 to 20 mA Digital output range: K0 to K999 Output: 2 channels/board Analog output range: 0 to 5 V, 0 to 10 V, 0 to 20 mA Digital input range: K0 to K999 Input: 2 channels Counting range: -8,388,608 to 8,388,607 Max. counting speed:
1-phase mode: 20 k Hz 2-phase mode: 5 k Hz
Operating voltage
24 V DC
24 V DC
24 V DC
Part number
AFB6480
AFB6400
AFB6410
AFB6420
Operating voltage 12 V DC type is also available.
Series Description
I/O point
E20R expansion I/O board M1T-E expansion I/O board M1T-EI expansion input board M1T-EO expansion output board
20 Input: 12 Output: 8 40 Input: 24 Output: 16 36 Input: 36
32 Output: 32
Operating voltage
24 V DC
24 V DC
24 V DC
24 V DC
Input type Output type
Sink/source
Source
Sink
Source
Relay
Transistor (NPN open collector) Transistor (PNP open collector)
Transistor (NPN open collector)
Part number
AFC13012
AFB6342 AFB6342P
AFB6392
AFB6340
4. Link Boards and Adapters
Type
MEWNET-TR FP-M transmitter master board
FP I/O transmitter unit
FP I/O terminal unit (with an expansion cable APL2510)
MEWNET-F FP-M I/O link board
C-NET adapter standard type
C-NET adapter S2 type (for FP-M control board only)
Description
FP-M transmitter master board enables the FP-M to exchange I/O information with slave stations at remote site using a twisted-pair cable. Connecting with another FP-M transmitter master board or with an FP3 transmitter master unit, you can exchange I/O information with another FP-M at remote site. Communication medium (RS485 port): twisted-pair cable up to 32 inputs and 32 outputs can be controlled per board. Input type
Output type (Transistor, 0.5 A, NPN open collector)
Input type
Output type (Transistor, 0.5 A, NPN open collector) The FP-M I/O link board is the interface board for exchanging I/O information between an FP3/FP5 and an FP-M. When the FP-M is connected to the MEWNET-F system (FP3/FP5) via the FP-M I/O link board, you can exchange I/O information using a 2-conductor cable. RS485 RS422/RS232C signal converter Used for communication between the programmable controller and your computer. Communication medium (RS485 port): 2-conductor cable or twisted pair cable RS485 RS232C signal converter for programming tool port of FP-M control board. Used for communication between the C-NET adapter and FP-M control board.
Operating voltage
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
100 V to 240 V AC
Part number
AFC1752
AFP87525 AFP87521 AFP87522 AFP87527 AFP87523 AFP87524 AFP87425 AFP87426 AFP87427 AFP87428 AFC1732
AFP8532
AFP8536
AFP15402
4 points 8 points 16 points 4 points 8 points 16 points 8 points 16 points 8 points 16 points
11
1-2. Product Types
12
1-3. Expansion and Configurations
1-3. Expansion and Configurations
1. Expansion of FP-Ms
• A total of 4 boards (expansion boards, intelligent boards, and link boards) can be stacked under the control board.
• Total number of I/O points: C20R series: Max. 100 points*, C20T series: Max. 180 points, C32T series: Max. 192 points**
* Expansion board of the relay type is used.
** Max. 256 points using 3 transmitter master boards (MEWNET-TR).
2. Restriction of Expansion
Be sure to check that the boards are added according to the following restrictions:
Note:
• Refer to page 13, “3. Combination of Boards” for details about combination of control boards and expansion boards.
1) Expansion boards
Expansion I/O board (E20R)
• Number of expandable boards: 4 boards
• Total number of I/O points:
- C20R and C20T series: Max. 100 points
- C32T series: Max. 112 points
Expansion I/O board (M1T-E series)
• Number of expandable boards: 4 boards
• Total number of I/O points:
- C20R and C20T series: Max. 180 points
- C32T series: Max. 192 points
Expansion Input board (M1T-EI)
• Number of expandable boards: 2 boards
• Total number of I/O points:
- C20R and C20T series: Max. 92 points
- C32T series: Max. 104 points
Expansion Output board (M1T-EO series)
• Number of expandable boards: 2 boards
• Total number of I/O points:
- C20R and C20T series: Max. 84 points
- C32T series: Max. 96 points
2) Intelligent boards
Analog I/O board (M1T-A), A/D converter board
(M1T-AD), and D/A converter board (M1T-DA)
• Number of expandable boards: 4 boards
High-speed counter board (M1T-HSC)
• Number of expandable boards: 1 board
3) Link boards
FP-M transmitter master board
• Number of expandable boards: 3 boards
FP-M I/O link board
• Number of expandable boards: 1 board
Note:
There are no restrictions on the order of expansion of boards (relay and transistor output type), intelligent boards, and link boards.
Total number of I/O points
C20R series
C20T series C32T series
Max. 100
points
Control board
Max. 4 boards (Expansion boards, intelligent boards, and link boards)
20 points
 
80 points
  
Max. 180
points
20 points 32 points
160 points 160 points
Max. 192
points
13
1-3. Expansion and Configurations
3. Combination of Boards
1) Combination of relay output type control and expansion boards
2) Combination of transistor output type control and expansion boards
Notes:
You can combine both relay output type and transistor output type control boards and expansion boards.
Intelligent boards can also be combined with the control board.
Total number of boards
1 2 3 4 5
Requested I/O point
Total Input Output
20 40 60 80
100
12 24 36 48 60
8 16 24 32 40
Control board
C20R series (I: 12, O: 8)
Number of boards
Expansion board E20R series (I: 12, O: 8)
1 1 1 1 1
1 2 3 4
Total number of boards
1 2
3
4
5
Requested I/O point
Total Input Output
20 32 52 56 60 64 68 72 84 88 92
96 100 104 108
112 120 124 132
136
140 144 148 152 156 168
180 192
12 16 12 48 36 16 52 40 12 48 36 84 72 16 60 52 40 88 76 64 48 84 60 52 96 40 88 84 64
100
88 84 96
88 108 100 112
8 16 40
8 24 48 16 32 72 40 56
8 24 80 40 48 64 16 32 48 72 40 72 80 40 96 48 56 80 48 64 72 72 80 72 80 80
Control board
C20T series (I: 12, O: 8)
1 1
1 1
1 1 1 1 1
1
1 1 1
1
1
1 1
1
C32T series (I: 16, O: 16)
Number of boards
1
1 1 1
1 1
1 1 1 1
1 1
1 1
1 1
1 1
1
Expansion board
M1T-E (I: 24, O: 16)
1
1
1 1 2 1 1
2
2 2
1 3
2 2 3
2 4
2 4
M1T-EI (I: 36)
1
1
1 2
1
1 2
1 1
2 1
1 2
1 2
1 2
1
M1T-EO (O: 32)
1
1
2 1 1
2 1
1
2 1 1 2
2 1
1
2 1 2
1
14
1-4. Programming Tools for FP-Ms
1-4. Programming Tools for FP-Ms
1. Programming Tools
Program editing can be done with a commercially available personal computer and FP Programmer II.
1) NPST-GR Software
Using the NPST-GR program editing software, programs can be easily created with any personal computer.
Necessary tools
• Computer: Commercially available personal computer (IBM PC-AT or 100% compatible machine) System required:
- Main memory: 550 KB or more free
- EMS: 800 KB or more free
- Hard disk space: 2 MB or more
- Operating system MS-DOS Ver. 3.30 or higher
- Video mode (display mode): EGA or VGA
• NPST-GR Software Ver. 3: AFP266538
• FP-M personal computer cable:
3 m/9.843 ft.: AFC8513
Notes:
2) FP Programmer II
With the hand-held FP Programmer II, such operations as writing, reading, and retrieval of programs can be performed.
Necessary tools
• FP Programmer II: AFP1114
• FP-M peripheral cable (for FP Programmer II) 1 m/3.281 ft.: AFC8521 3 m/9.843 ft.: AFC8523
Notes:
Refer to page 106, 5-7. How to Program ROM andFP PROGRAMMER II Operation Manual, for details
about writing programs using the FP Programmer II.
Refer to page 239, 8-14. Product Types, for details about FP-M peripheral cable (for FP Programmer II).
The .EXE files in NPST-GR Software are compressed in the system disks. When installing NPST-GR, you will have to expand them.
When using NPST-GR Software Ver. 2, refer to page 220, 1. Differences Between NPST-GR Ver. 2.4 and Ver. 3.1.
Refer to page 106, 5-7. How to Program ROM and NPST-GR Manual, for details about writing programs using NPST-GR Software.
Refer to page 239, 8-14. Product Types, for details about FP-M personal computer cable and RS232C interface adapter.
FP Programmer II
FP-M control board
RS232C interface adapter
FP-M personal computer cable
Commercially available personal computer (IBM PC-AT or 100% compatible)
NPST-GR Software
FP-M control board
FP PROGRAMMER
ST
FN/P
XWXANYWYORRWROTLWL
FL
TM
NOT
STK
CT
(BIN)
TSV
DT/Ld
IX/IY
CEV
K/H
=
SHIFT
CDD<E>F
SC (-)
89AB
OP SRC
4 5 6 7
READ
0 1 2 3
(HELP)
(DELT)
ACLR
ENT
WRT
CLR
INST
FP-M peripheral cable (for FP Programmer II)
2. Tools for Making a Programmed ROM
Using an FP ROM writer or a commercially available ROM programmer, the contents of the FP-M control boards internal RAM can be written to ROM (memory).
The following types of ROM (memory) are available:
- Memory (EPROM): AFP5202 Memory for storing programs. Writing is done with an FP ROM writer or a commercially available ROM programmer.
- Master memory (EEPROM): AFP5207 Memory for copying programs. Writing is done with attaching a master memory on the user memory socket.
1) Writing a program to memory (EPROM) with an FP ROM writer
The content of the FP-M control boards internal RAM is written directly to the memory (EPROM).
Necessary tools
FP ROM writer: AFP5651
Memory (EPROM): AFP5202
FP1 peripheral cable
0.5 m/1.640 ft.: AFP15205 3 m/9.843 ft.: AFP1523
Note:
2) Writing a program to memory (EPROM) with NPST-GR Software and a commercially available ROM programmer
[Program with NPST-GR Software Commercially available ROM programmers internal memory
Memory (EPROM)]
Necessary tools
Computer: Commercially available personal computer (IBM PC-AT or 100 % compatible machine) System required:
- Main memory: 550 KB or more free
- EMS: 800 KB or more free
- Hard disk space: 2 MB or more
- Operating system: MS-DOS Ver. 3.30 or higher
- Video mode (display mode): EGA or VGA
NPST-GR Software Ver. 3: AFP266538
RS232C cable: Needs to be made to match the specifications
of the commercially available ROM programmer.
Commercially available ROM programmer:
We recommend Aval Data Corporations PECKER 11.
Memory (EPROM): AFP5202
Note:
The .EXE files of NPST-GR Software are compressed in the system disks. When installing NPST-GR, you will have to expand them.
Refer to page 106, 5-7. How to Program ROM and FP ROM WRITER Technical Manual, for details about programming ROM.
15
1-4. Programming Tools for FP-Ms
Memory (EPROM)
FP-M control board
FP1 peripheral cable
National
abcdefg
abcdefgabcdefg
abcdefg
abcdefg
FP ROM writer
Commercially available personal computer (IBM PC-AT or 100% compatible)
RS232C interface
Rear view
RS232C cable
Memory (EPROM)
Commercially available ROM programmer
NPST-GR Software
3) Writing a program to the memory (EPROM) via the master memory (EEPROM) with a commercially available ROM programmer
[Program in FP-M control boards internal RAM Master memory (EEPROM) Commercially available ROM
programmers internal memory Memory (EPROM)]
Necessary tools
FP Programmer II: AFP1114
FP-M peripheral cable (for FP Programmer II)
1 m/3.281 ft.: AFC8521 3 m/9.843 ft.: AFC8523
Commercially available ROM programmer: We recommend Aval Data Corporations PECKER 11.
Master memory (EEPROM): AFP5207
Memory (EPROM): AFP5202
Note:
Refer to page 106, 5-7. How to Program ROM and FP PROGRAMMER II Operation Manual”, for details about programming ROM.
16
1-4. Programming Tools for FP-Ms
FP Programmer II
FP-M control board
FP-M peripheral cable (for FP Programmer II)
FP PROGRAMMER
ST
FN/P
XWXANYWYORRWROTLWL
FL
TM
NOT
STK
CT
(BIN)
TSV
DT/Ld
IX/IY
CEV
K/H
=
SHIFT
CDD<E>F
SC (-)
89AB
OP SRC
4 5 6 7
READ
0 1 2 3
(HELP)
(DELT)
ACLR
ENT
WRT
CLR
INST
Memory (EPROM)
Master memory (EEPROM)
Commercially available ROM programmer

CHAPTER 2

SPECIFICATIONS AND
PARTS TERMINOLOGY
2-1. Specifications of Control Board and Expansion Board.........18
1. General .............................................................................18
2. Performance......................................................................18
3. Input..................................................................................20
4. Output...............................................................................20
2-2. Parts Terminology .................................................................22
1. Control Boards..................................................................22
2. Expansion Boards.............................................................28
3. Board and Case Structure.................................................32
2-3. Dimensions............................................................................33
1. Board Type .......................................................................33
2. Case Type .........................................................................35
18
2-1. Specifications of Control Board and Expansion Board
2-1. Specifications of Control Board and
Expansion Board
1. General
2. Performance
Notes:
• No capacitor connected between DC terminal and frame ground terminal when the breakdown voltage and insulation resistance test is performed.
• The actual number of points that can be used is the total number of I/O points of the control board and the expansion board.
Item
Ambient temperature Ambient humidity Storage temperature Storage humidity Breakdown voltage
(See note.)
Insulation resistance (See note.)
Vibration resistance Shock resistance Noise immunity Operating environment Rated operating voltage Operating voltage range
Current consumption
Description
0˚C to +55˚C (32˚F to +131˚F) 30 % to 85 % RH (non-condensing) –20˚C to +70˚C (–4˚F to +158˚F) 30 % to 85 % RH (non-condensing) Transistor output type: 500 V rms for 1 min
Between DC terminal and frame ground terminal
Relay output type: 1,500 V rms for 1 min
Between output terminal and frame ground terminal
Min. 100 M(measured with a 500 V DC megger) Between DC terminal and frame ground terminal
10 Hz to 55 Hz, 1 cycle/min: double amplitude of 0.75 mm (0.030 in.), 10 min on 3 axes
2
Shock of 98 m/s 1,000 Vp-p with pulse widths 50 ns and 1 µs (based on in-house measurements) Must be free from corrosive gases and excessive dust. 24 V DC Controller power supply: 21.6 to 26.4 V DC
Input/output power supply: 20.4 to 26.4 V DC (C20T, C32T series)
Controller power supply: 0.2 A or less Input/output power supply: Approx. 5 mA per an input point
or more, 4 times on 3 axes
22.8 to 26.4 V DC (C20R series)
Approx. 3 mA per an output point (except load current)
Item
Programming method Control method Program memory
Program capacity
Operation speed Kinds of instruction External input (X) External output (Y)
Basic High-level
Relay symbol Cyclic operation Built in RAM (lithium battery backup) EEPROM (master memory)/EPROM (memory) [optional items]
2.7 k type: 2,720 steps 5 k type: 5,000 steps
1.6 µs/step, basic instruction 81 111 208 points (See note.) 208 points (See note.)
Description
19
2-1. Specifications of Control Board and Expansion Board
Notes:
• The RS232C port and clock/calendar functions are available for the C types (C20RC, C20TC and C32TC).
• The pulse output function is available for the transistor output type.
• The two pulse outputs, Y6 and Y7 cannot be used at the same time.
Item
Internal relay (R) Special internal relay (R) Timer/counter (T/C) Auxiliary timer Data register (DT)
Special data register (DT) Index register (IX, IY) MCR points Number of labels (JMP,LOOP) Differential points (DF or DF Number of step ladders Number of subroutines Number of interrupt programs Advanced control functions
Adjustable input time filtering Self-diagnosis function Memory backup (at 25˚C)
High-speed counter (1 channel)
Manual dial-set register Pulse catch input Interrupt input Periodical interrupt RS232C port (See note.)
Clock/calendar (See note.) I/O link Pulse output (See note.)
Constant scan
/)
Description
1,008 points 64 points 144 points Unlimited number of points (0.01 s to 327.67 s)
2.7 k type: 1,660 words 5 k type: 6,144 words 112 words 2 words 32 points 64 points Unlimited number of points 128 stages 16 subroutines
9 programs Input: Count input (X0, X1)/reset input (X2) Counting input mode: up mode, down mode, up/down mode, 2-phase mode Counting range: –8,388,608 to 8,388,607 Max. counting speed: up/down mode 10 k Hz, 2-phase mode 10 k Hz Min. input pulse width: 1 phase 50 µs 2 phases 50 µs
2 potentiometers
Total 8 points (X0 to X7)
10 ms to 30 s interval
Communication speed: 300/600/1,200/2,400/4,800/9,600/19,200 bps
Communication distance per port: 15 m/49.213 ft.
Connector: D-SUB 9 pins connector
Clock/calendar function available
64 I/O points (32 inputs and 32 outputs) or 32 I/O points (16 inputs and 16 outputs)
2 points (Y6 and Y7)
Pulse output frequency range:
360 to 5,000 Hz/180 to 5,000 Hz/90 to 5,000 Hz/45 to 5,000 Hz
2.5 ms × set value (160 ms or less)
1 to 128 ms
Watchdog timer, battery detection, program check, and others
Approx. 27,000 h (C types: C20RC, C20TC and C32TC)
Approx. 53,000 h (except C types: C20R, C20T and C32T)
(For control board: 70 words, for intelligent boards: 42 words)
20
2-1. Specifications of Control Board and Expansion Board
3. Input
Notes:
4. Output
1) Relay output type
• Input response time can be changed using the input time filtering function to 1, 2, 4, 8, 16, 32, 64, or 128 ms in unit of 8 inputs. However, for expansion boards, the input response time is fixed at 2 ms (or less).
• The number of ON points must be decreased when the ambient temperature is high (between 40 ˚C/104 ˚F and 55 ˚C/131 ˚F).
Item
Rated input voltage Operating voltage range ON voltage/current OFF voltage/current Input impedance
24 V DC
20.4 V to 26.4 V DC
19.2 V or less/3 mA or less (19.2 V or less/3.6 mA: C32T series only)
2.4 V or more/1 mA or more Control board: Approx. 4.8 kΩ
Description
Expansion board: Approx. 4.4 k
Response time
ON OFF
2 ms or less (at normal input) (See note.) 50 µs or less (in setting high-speed counter) 200 µs or less (in setting interrupt input)
500 µs or less (in setting pulse catch) Operating mode indicator Insulation method
LED
Optical coupler
100
Number of ON points/common [%]
50
Item
Rated operating voltage Operating voltage range Output type Rated control capacity Response time
Mechanical life time Electrical life time Surge absorber Operating mode indicator
OFF ON ON OFF
0
Ambient temperature [˚C (˚F)]
40 (104) 55 (131)
Description
24 V DC
22.8 V to 26.4 V DC
Normally open (1 Form A), 2 points/common
2 A 250 V AC, 2 A 30 V DC (resistive) (See note 1.)
8 ms or less
10 ms or less
2 × 107 operations or more
105 operations or more
None
LED
21
2-1. Specifications of Control Board and Expansion Board
2) Transistor output type (PNP and NPN open collector)
Notes:
1. Life characteristics of built-in relay (PA relay)
2. The maximum load current is kept within the following ranges when the ambient temperature is high.
3. Make the current for one common no more than the following values. 8 points/common circuit: 3 A/common 16 points/common circuit: 5 A/common
Item
Insulation method Rated load voltage Operating load voltage range Max. load current OFF state leakage current ON state voltage drop Response time
OFF ON
ON OFF Surge absorber Operating mode indicator
Optical coupler 24 V DC
20.4 V to 26.4 V DC
0.8 A/point (at 24 V DC) (See note 2.) 100 µA or less
1.5 V or less 1 ms or less 1 ms or less (100 µs or less: Y6 and Y7) Zener diode LED
100
times)
50
4
30
Frequency
(× 10
20 10
5 3
Description
125V AC resistive load 30V DC resistive load
125V AC COSø=0.4
250V AC COSø=0.4
225V AC resistive load
30V DC T=7ms
0.5 1 2 3 10 100
Switching current (A)
0.8
Load current (A)
0.35
0
Ambient temperature [˚C (˚F)]
40 (104) 55 (131)
22
2-2. Parts Terminology
2-2. Parts Terminology
1. Control Boards
1) C20R and C20RC types
C20R type
C20RC type
9 User memory socket (EPROM/EEPROM) 8 Potentiometers (V0 and V1)
7 Expansion connector
@ Memory selector (EPROM/EEPROM) A Mode selector (RUN/REMOTE/PROG.)
B Operation monitor LEDs (RUN/PROG./
ERR./ALARM)
6 Baud rate
selector (9600/19200)
4 Output terminal 3 Input terminal
1 Power supply
connector
2 Expansion power
supply connector
C Backup battery
holder
D Input indicators
(LED)
E Output indicators
(LED)
9 User memory socket (EPROM/EEPROM)
8 Potentiometers (V0 and V1)
7 Expansion connector
@ Memory selector
(EPROM/EEPROM)
A Mode selector (RUN/REMOTE/PROG.) B Operation monitor LEDs (RUN/PROG./
ERR./ALARM)
6 Baud rate
selector (9600/19200)
5 Programming
tool port (RS232C)
F RS232C port
4 Output terminal 3 Input terminal
1 Power supply
connector
2 Expansion power
supply connector
C Backup battery
holder
D Input indicators
(LED)
E Output indicators
(LED)
5 Programming
tool port (RS232C)
9600
19200




9600
19200







V0 V1







EPROM
V0 V1
EEPROM





EPROM EEPROM
RUN REMOTE PROG.






RUN REMOTE PROG.








(BATT.)
RUN PROG. ERR ALARM.






(BATT.)
RUN PROG. ERR ALARM.





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