Panasonic EY6813 User Manual

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Variable Speed
Cordless
Operating Instructions
Model No: EY6813
Rotary Hammer
IMPORTANT
This manual contains safety information. Read manual completely before rst using this product and save this manual for future use.
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. GENERAL SAFETY
RULES FOR ALL
BATTERY OPER­ATED TOOLS
WARNING!
Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1) Keep your work area clean and
well lit.
Cluttered benches and dark areas
invite accidents.
2) Do not operate power tools in
explosive atmosp here s, such as in the presence of flammable liquids, gases, or dust.
Power tools create sparks which
may ignite the dust or fumes.
3) Keep bystanders, children, and
visitors away while operating a power tool.
Distractions can cause you to lose
control. Make sure that no one is beneath, or on the other side of the area when you are working.
Electrical Safety
4) A battery operated tool with integral
batteries or a separate battery pack must be recharged only with the specified charger for the battery.
A charger that may be suitable for
one type of battery may create a risk of fire when used with another battery.
5) Use battery operated tool only
with s p e c ifically desig n a t e d battery pack.
Use of any other batteries may cre-
ate a risk of fire.
Personal Safety
6) Stay alert, watch what you are
doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.
A m oment of inattention while
operating power tools may result in serious personal injury.
7) D r e s s properly. D o not wear
loose clothing or jewelry. Contain long hair.
Keep your hair, cloth ing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.
8) Avoid acc ident al sta rting . Be
sure switch is in the locked or off position before inserting battery pack.
Carrying tools with your finger on
the switch or inserting the battery pack into a tool with the switch on invites accidents.
9) Remove adjusting keys or wrench­ es before turning the tool on.
A wrenc h or a key th a t is le f t
attached to a rotating part of the tool may result in personal injury.
10) Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enable
better control of the tool in unex­pected situations.
11) Use safety equipment. Always
wear eye protection.
Dust mark, non-skid safety shoes,
ha rd hat, or hea ring pr otect ion must be used for appropriate con­ditions.
Tool use and care
12) Use clamps or other practical
way to secure and support the workpiece to a stable platform.
Ho l di n g th e wo r k by ha n d or
against your body is unstable and may lead to loss of control.
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13) Do not force tool. Use the correct
tool for your application.
The correct tool will do the job
better and sa fer at the ra te for which it is designed.
14) Do not use tool if switch does
not turn it on or off.
A tool that cannot be controlled
with the switch is dangerous and must be repaired.
15) Disconnect battery pack from tool
or place the switch in the locked or off position before making any adjustments, changing accesso­ries, or storing the tool.
Such preventive safety measures
reduce the risk of starting the tool accidentally.
16) Store idle tools out of reach of chil-
dren and other untrained persons.
Tools are dangerous in the hands
of untrained users.
17) When battery pack is not in use,
keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery t e r m i n a l s
together may cause sparks, burns or a fire.
18) Maintain tools with care. Keep
cutting tools sharp and clean.
Pr o perty mai n tained tools with
sharp cutting edge are less likely to bind and are easier to control.
19) Check for misalignment or bind-
ing of moving parts, breakage of parts, and any other condition that may affect the tool’s opera­tions. If damaged, have the tool serviced before using.
Ma ny accid ents ar e caused by
poorly maintained tools.
20) Use only accessories that are rec-
ommended by the manufacturer for your model.
Accessories that may be suitable
for one tool may create a risk of injury when used on another tool.
Service
21) Tool service must be performed
only by qualified repair personnel.
Service or maintenance performed
by u n q ualif i e d pe r s o nnel may result in a risk of injury.
22) When servicing a tool, use only
identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
. SPECIFIC SAFE-
TY RULES
1) Hold tool by insulated gripping
surfaces whe n performing an operation where the cutting tool may contact hidden wiring.
Contact with a "live" wire will make
exposed metal parts of th e tool "live" and shock the operator.
2) Wear ear protectors when using
the tool for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
3) Be aware that this tool is always in an operating condition, it does
not have to be plugged into an elec­trical outlet.
4) D o not o p e r a t e the F o r w a r d / Reverse lever when the Variable speed control trigger is on.
The battery will discharge rapidly
and damage to the unit may occur.
5) If the bit becomes jammed, imme­diately turn the Variable speed control trigger off to prevent an overload which can damage the battery pack or motor. Use reverse motion to loosen jammed bits.
6) When storing or carrying the tool, set the Forward/Reverse lever to the center (switch lock) position.
7) Do not strain the tool by holding the speed control trigger halfway (speed control mode) so that the motor stops.
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8) D uring charging, the ch arger
may become slightly warm. This is normal. Do not charge the bat­tery for a long period.
Symbol meaning
V Volts
Direct Current
n
0
…/min
no load speed
revolutions or reciproca-
tion per minutes
Forward Rotation
Reverse Rotation
Rotation with Hammering
Rotation only
WARNING;
Some dust created by power sand­ing, sawing, grinding, drilling, and other construction activities con­tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
* Lead from lead-based paints * Crystalline silica from bricks and
cement and other masonry prod­ucts
* Arsenic and chromium from chem-
ically-treated lumber. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter the microscopic particles.
. F O R B A T T E R Y
CHARGER & BAT­TERY PACK
1)
SAV E THE S E I N ­STRUCTIONS
This manual co nta ins important
safety and operating instructions for battery charger EY0214.
2) Before using battery charger, read all instructions and cautionary mark­ings on (1) battery charger, (2) bat­tery pack.
3)
CAUTION
To reduce the risk of injury, charge
only Battery Pack shown below.
EY9065, EY9066, EY9168, EY9080, EY9086, EY9182, EY9180, EY9101, EY9001, EY9006, EY9106, EY9107, EY9200, EY9201, EY9136, EY9230, EY9231, EY9117, EY9210, Other types of batteries may burst
causing personal injury and dam­age.
4) Do not expose charger to rain or snow.
5) To reduce the risk of damaging the electric plug and cord, pull by plug rather than cord when disconnect­ing charger.
6) Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
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7) An extension cord should not be used unless absolutely necessary.
Use of improper extension cord
could result in a risk of fire and electric shock. If extension cord must be used, make sure: a. that pins on plug of extension
cord are the same number, size and shape as those of plug on charger.
b. that exten s i on c ord is prop-
erly wired and in good electrical condition.
c. that wire size is large enough
for ampere rating of charger as specified below.
RECOMMENDED MINIMUM AWG SIZE OF
EXTENSION CORDS FOR
BATTERY CHARGERS
AC Input Rating.
Equal to or greater than
0 2 18 18 18 16
Amperes
But less than
AWG Size of Cord
Length of Cord, Feet
25 50 100 150
8) Do not operate charger with dam­aged cord or plug replace them immediately.
9) Do not operate charger if it has re­ceived a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10) Do not disassemble charger; take it to a qualified serviceman when ser­vice or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
11) To reduce the risk of electric shock, unplug charger from outlet before attempting any main tena nce or cleaning.
12) The charger and battery pack are specifically designed to work to­gether. Do not attempt to charge any other cordless tool or battery pack with this charger.
13) Do not attempt to charge the battery pack with any other charger.
14) Do not attempt to disassemble the battery pack housing.
15) Do not store the tool and battery pack in locations where the tempera­ture may reach or exceed 50°C (122°F) (such a metal tool shed, or a car in the summer), which can lead to de­terioration of the storage battery.
16) Do not charge battery pack when the temperature is BELOW 0°C (32°F) or ABOVE 40°C (104°F). This is very important.
17) Do not incinerate the battery pack. It can explode in a fire.
18) Avoid dangerous environment. Do not use charger in damp or wet locations.
19) The charger is designed to operate on standard household electrical power only. Do not attempt to use it on any other voltage!
20) Do not abuse cord. Never carry char­ger by cord or yank it to disconnect from outlet. Keep cord away from heat, oil and sharp edges.
21) Charge the battery pack in a well ventilated place, do not cover the charger and battery pack with a cloth, etc., while charging.
22) Use of an attachment not recom­mended may result in a risk of fire, electric shock, or injury to persons.
23) Do not short the battery pack. A bat­tery short can cause a large current flow, over heating and burns.
24) NOTE: If the supply cord of this ap­pliance is damaged, it must only be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required.
25) TO REDUCE THE RISK OF ELEC­TRIC SHOCK, THIS APPLIANCE HAS A POLARIZED PLUG (ONE BLADE IS WIDER THAN T H E OTHER).
This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
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.
FUNCTIONAL DESCRIPTION
Chuck Depth gauge
Forward/Reverse lever Battery pack (EY9210)
Hammering/drilling switching lever Release lever
Speed/Blow Mode selection lever Battery charger (EY0214)
Variable speed control trigger Grease
Support handle Dust collection cup (EY9X004)
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.
Operation
Chuck
Note: Grease for bit Grease the oval indentation
on the bit with the supplied grease at least once a month.
1. To mount the bit
1-1. Insert a bit into the mounting hole,
and turn it slightly to locate an en­gaged position.
1-2. At the engaged position, push the
bit as far as it goes. Make sure that the bit is fixed by pulling it.
Operate the Forward /Reverse lever
after the motor rotation is complete­ly stopped.
Hammering/drilling switching lever
Speed/Blow Mode selection
lever
1. There are four modes available with the combination of Hammering/ drilling switching lever and Speed/ Blow Mode selection lever.
Select the suitable mode for appli-
cation.
2. Operate the mode change after the motor rotation is completely stopped.
Position of switching lever
Speed/Blow Mode
selection lever
Hard blow hammer­ing mode
Recommended
application
This mod e has hard blow hammering which is suitable for concrete drilling.
Concrete drill
2. To dismount the bit
2-1. Depress the chuck cover and pull
the bit.
Foward/Reverse lever
ReverseForward
Be sure to set the switch in the cen-
ter to lock it after use.
(
Rotation with hammering
(
Rotation only
Soft blow hammering mode
)
High speed drilling mode
Slow speed drilling mode
)
Variable speed control trigger
This mode is suitable fo r con c ret e dril ling with smaller diameter drill, or for drilling into soft base material.
This mode is suitable for metal drilling with high speed rotation.
This mode is suitable for wood drill with high torque.
To set the center of a hole, pull the trigger slightly to start the drill rotation slowly.
Small diameter con­crete drill
Metal drill Metal hole saw
Wood drill
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Support handle
Place the support handle at your favorite position and tighten the han­dle securely.
Loosen Tighten
Depth gauge
Loosen the support handle and adjust th e d epth gaug e at your fav o rite depth. After adjusting, tighten the support handle and fix depth gauge.
Depth gauge
Depth of drilling
Note: Use under extremely hot or
cold conditions will reduce op er at in g cap ac it y per charge.
Release lever
Ba tt e r y p ac k In st a ll a t i on an d
Removal
-For removal­Pull the release lever to free the bat­tery holder.
Battery holder
Release
-For installation­Fit the battery holder unit it clicks in position.
lever
Battery pack
For Ap p r o pria t e us e o f Ni - M H Battery Pack EY9210
Ch arge the Ni-MH bat tery fully before storage in order to ensure a longer service life.
The ambient temperature range is between 0°C (32°F) and 40°C (104°F).
If the battery pack is used when the
battery temperature is below 0°C (32°F), the tool may fail to function properly. In that case, charge the battery until charging is completed for appropriate functioning of the battery.
Battery pack life
The rechargeable batteries have a limited life. If operation time becomes extremely short after recharging, replace the battery pack with a new one.
Battery charger
Note: Charge a new battery pack,
or a battery pack that has not been used fo r a prolonged time, for about 24 hours to br ing the batte ry up to full charge.
1. Plug the charger into an AC outlet.
2. Insert the battery pack firmly into the charger.
To AC outlet
Battery pack
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(
EY0214
)
Battery charger
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3. During charging, the charging lamp will light up.
When the charge is completed, an
internal electronic switch will auto­matically be triggered to prevent overcharging.
Charging will not occur if the bat-
tery pack is warm (for example, im m ediatel y aft e r heavy-d u ty operation). The orange standby lamp will light up until the battery becomes cool. Charging will then begin automatically.
4. When charging is completed, the charging lamp will start flashing quickly.
5. When th e battery pack has not be en used for a long tim e , the charging lamp starts flashing slow­ly to indicate protective charging. Protective charging takes longer to fully charge the battery pack, than the standard charging time. (Max. charging time is approx. 90 min­utes.)
If a fully charged battery pack is
inserted into the charger again, the charging lamp may light up. After several minutes, the charging lamp may flash quickly to indicate the charging is completed.
6. If the charging lamp does not light immediately after the charger is plugged in, or if after the standard charging time the lamp does not go off, consult an authorized dealer.
Note: When a cold battery (of about
5°C (41°F) or less) is to be charg ed in a warm room, leave the battery in the room for at leas t one hour and charge it when it has warmed up to room t emperature. (Failing to do so may result in less than a full charge.)
Cool down the charger when
charging more than two bat­terypacks consecutively.
Do not insert your fingers
int o c o nt a ct ho l e, wh en holding charger or any other occasions.
CAUTION: Do not use power source
from an engine genera­tor.
Do not cover vent holes
on the charger and the battery pack.
Lamp indications of the EY0214
Flashing
Lit
Flashing quickly
Flashing slowly
Lit
Flashing
Charger is plugged into a wall outlet. Ready to charge.
Now charging
Charging is completed.
Protective charging Battery pack is warm. Charging will begin
when temperature of battery pack drops. Charging is not possible. Clogged with
dust or malfunction of the battery pack.
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Grease
Dust Collection Cup
(EY9X004)
* Drill bits of which diameter is 20mm
above cannot be installed.
* Do not use the tool for cutting other
th a n con c r ete, mortar and oth e r ceramic materials. If used for cutting metal materials, the dust collection cup may be damaged by the metal chip heat.
Storage
Do not store the dust collection cup in a compressed position. If kept in a compressed position, it may be impos­sible to return to the original shape.
1. Install a dril bit.
2. Pass the drill bit through A and fix the cup at B by matching with the shape of the support handle.
A B
Operation
Keep the dust collection cup in close contact with the wall surface during operation.
Removal
Hold the base of the dust collection cup for removal. Please remove after thoroughly get­ting rid of the dust in the dust collec­tion cup.
Base
. Maintenance
Use only a dry, soft cloth for wiping the unit. Do not use a damp cloth, thinner, benzine, or other volatile sol­vents for cleaning.
. Optional Attach-
ment
Can be used in:
Hammer-
Optional
attachment
Drill chuck
EY9HX400E
Hammer chuck
EY9HX401E
Chiseling attachment EY9HX402E
Drillring
ing mode
mode
No Yes
Yes Yes
Yes No
dia.1.5mm 13mm (1/16"
1/2") Wood drill Metal drill
Don't in hammering mode.
dia.2.5mm 13mm (3/32"
1/2") Mas onry drill bit with straight shank (for bricks, mortar, cinder block, Aired Light Concrete drilling only) Wood drill Metalwork drill
Light weight chiseling.
Peeling off tiles
Making ditch for plumbing
Basement trimming
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BATTERY RECYCLING
ATTENTION:
A ni ckel met al hydride battery that is recyclable powers the product you have purchased. Please call 1-800-8-B ATTERY for information on how to recycle this battery.
.Specifications
Main Unit (EY6813)
Concrete 20mm (25/32 )
Maximum Drilling Diameter
Motor Voltage DC Motor 24V
Speed At No Load (RPM)
Blows Rate Per Minute (BPM)
Weight (with battery pack) 4.35k
Dimensions (L×W×H)
Steel 13mm (33/64 )
Wood 27mm (1-1/16 )
Slow Mode 0 520/min (rpm)
High Mode 0 950/min (rpm)
Soft Mode 0 3100/min (bpm)
Hard Mode 0 4600/min (bpm)
(9.6lbs)
316×206×74mm
(12-28/64 ×8-7/64 ×2-58/64 )
Battery Pack (EY9210)
Storage Battery Ni-MH Battery
Voltage 24V DC (1.2V × 20 cells)
Battery Charger (EY0214)
Weight 0.97k
Charging time
(by Battery Pack)
(2.14 lbs)
24V 15.6V 12V 9.6V 7.2V CHARGING TIME
EY9001, EY9006 EY9080, EY9086 EY9065, EY9066 APPROX. 20min.
EY9101 EY9180, EY9182 APPROX. 25min.
EY9117 EY9136 EY9106, EY9107 EY9168 APPROX. 30min.
EY9210 EY9230 EY9200 APPROX. 45min.
EY9231 EY9201 APPROX. 55min.
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30-DAY QUALITY
SATISFACTION GUARANTEE:
If you are dissatised with any Panasonic Cordless Power Tool for any reason, simply return it to the place of purchase with a dated proof of purchase, in the original packaging, with all accessories, parts and instructions, within 30 days of the date of purchase, for a full refund, or call Panasonic at 201-392-6655. Abuse or misapplication of any power tool voids the guarantee.
PANASONIC CONSUMER ELECTRONICS COMPANY
One Panasonic Way, Secaucus, New Jersey 07094
EY981068131 H1408 Printed in Japan
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