4.3. Operation for constant voltage control circuit
4.4. Operation for flash circuit
4.5. Operation for modulated light circuit
4.6. Operation for SLAVE circuit
10
10
10
11
12
12
12
20
20
20
20
20
20
20
4.7. Operation for auto check circuit
4.8. Operation for flash prohibition circuit
5 TROUBLESHOOTING
6 SERVICE HINT
7 SCHEMATIC DIAGRAMS
8 WIRING CONNECTION DIAGRAM
9 CIRCUIT BOARD ASSEMBLIES
10 EXPLODED VIEWS
10.1. FRAME & CASING SECTION
10.2. PACKING PARTS & ACCESSORIES SECTION
11 REPLACEMENT PARTS LIST
11.1. MECHANICAL REPLACEMENT PARTS LIST
11.2. ELECTRICAL REPLACEMENT PARTS LIST
12 SCHEMATIC DIAGRAM FOR PRINTING WITH A4 SIZE
20
20
21
23
25
27
28
29
29
30
31
31
32
34
2
Page 3
1 GENERAL DESCRIPTION
DMW-FL28PP / DMW-FL28E
3
Page 4
DMW-FL28PP / DMW-FL28E
4
Page 5
DMW-FL28PP / DMW-FL28E
5
Page 6
DMW-FL28PP / DMW-FL28E
6
Page 7
DMW-FL28PP / DMW-FL28E
7
Page 8
DMW-FL28PP / DMW-FL28E
8
Page 9
DMW-FL28PP / DMW-FL28E
9
Page 10
DMW-FL28PP / DMW-FL28E
2 DISASSEMBLY & ASSEMBLY PROCEDURE
Refer to the “DISASSEMBLY DIAGRAM”.
2.1. DIASSEMBLY PROCEDURE
1. Remove the battery lid unit (Ref. No. 18).
2. Unscrewed 4 screws (B16 - B19), and then remove the shoe unit (Ref. No. 43).
3. Remove the side rubber 1 (Ref. No. 26) and side rubber 2 (Ref. No. 27).
4. Unscrewed 4 screws (B7 - B10), and then remove the main case (C) (Ref No.3).
Caution
·Be careful of the high voltage capacitor (Ref No. C3) when servicing.
·Be sure to discharge the capacitor (Ref No. C3) to use the resistor for discharging (ERG5SJ102) after connecting
between cathode of Ref No. D2 and battery terminal (-).
5. Remove the insulation sheet (Ref No. 24), and then unscrewed 3 screws (B3 - B5) with the battery case (Ref No. 14) is holding
to up slightly. Remove the C.B.A. (A) and C.B.A. (B)..
6. Remove the 2 locking springs (Ref No. 44-1 and 44-2), and then unscrewed 2 screws (B20 and B21). Remove the main case
(B) (Ref No. 2).
2.2. ASSEMBLY PROCEDURE
2.2.1. Assembly of the Dial Knob (Ref No. 8-1 and 8-2)
Apply the grease to the operation part of main case (D) (Ref No. 4) when assembling the click spring (Ref No. 10-1 and 10-2).
2.2.2. Assembly of the C.B.A.
When assembling the C.B.A., apply the grease to foil side of C.B.A. (A) where is located to jack spring and dial brush terminal after
alcohol cleaning.
2.2.3. Assembly of the Main Case (B)
Apply the grease to the part of click mold (Ref No. 16) is touched to the main case (B) (Ref No. 2), and then install to the main case
(A) (Ref No. 1). Screwed 2 screws (B20 and B21).
2.2.4. Installation of the Photo Transistor
Install the photo transistor (Ref No. PT2) to C.B.A. (A), and then confirm capacitor (Ref No. C11) is installed to the side of reflection
umbrella to the main case (B) (Ref No. 2).
Install the photo diode (Ref No. PD1), and then confirm it to the battery case side of main case (C) (Ref No. 3).
Install the photo transistor (Ref No. PT1), and then confirm it to the side of shoe unit.
2.2.5. Layout of lead wire
The lead wire for SLAVE (black) and lead wire for AUTO (red and black) is located between the insulation sheet and C.B.A. (B).
When the position of the rotary switch A is changed from OFF to other position (AUTO/C AUTO/MANUAL/SLAVE), RQ2 turns ON.
Then it starts to supply the control power.
4.2. Operation for converter oscillation circuit
When the position of the rotary switch A is changed from OFF to other position (AUTO/C AUTO/MANUAL/SLAVE), Q3 turns ON,
and then Q1 and Q2 are started to oscillate. That is started to charge C3 through T1 and D2. Then power is supplied to control
circuit through D1 and R53.
4.3. Operation for constant voltage control circuit
When charging voltage becomes 275±5 V after C3 is started to charge, the voltage between R6 and R32 is to be 2 V. That make
1 pin of IC2 be opened, then LD1 is lit up.
When charging voltage is 330±5 V by charging voltage of C3 is increased more, the voltage between R32 and R33 is to be 1.7 V.
The voltage is detected, and then 7 pin of IC2 is L, RQ1 is ON. Between (E) and (B) of Q1 and Q2 is shorted, oscillation is stopped.
When the voltage between R32 and R33 is fallen to 1.65 V after oscillation is stopped, 7 pin of IC2 is opened. Then oscillate again.
The voltage of C3 is maintained between 325 - 330 V because above operation is repeated.
4.4. Operation for flash circuit
Press the test flash button (SW3 is ON) or X terminal is to be L, Q7 is ON and SCR2 is ON through R26. Then electric charge of
C14 is flowed the following.
· (A) of SCR2→ (C) of SCR2→T2 COM→ Primary→C14
After that, trigger pulse is produced at secondary of T2 and XE1 is energized. Thus make a flash. At that time, gate circuit of IT1
is always ON because the voltage of C3 is supplied to it through R18 and R19.
4.5. Operation for modulated light circuit
Q4 is ON by the energy of C4 after XE1 is flashed, the electric charge of C6 is supplied to modulated light circuit. In case of AUTO
mode, (E) of PT1 is connected to GND by the SW 1 and 2. then start to flash. When the received light of PT1 is proper, the base
current of Q5 is flowed through R13.
SCR1 and Q6 is ON at the same time after Q5 is ON, gate voltage of IT1 is to be L and stop to flash. (C AUTO is the same.) In
case of MANUAL mode, operation is almost the same. The base current of Q5 is flowed through TH1, TH2, VR1 and VR2, Q5 is
ON and stop to flash.
SCR1 is also glow light protection circuit. XE current is flowed through R20 and SCR1, Q6 keep being ON until SCR1 is OFF. IT1
keep being OFF is operated glow light protection circuit.
4.6. Operation for SLAVE circuit
When SW1 and 2 to SLAVE mode, RQ3 and 5 is ON commonly. Modulated light circuit is the same for MANUAL mode. RQ6 is
ON at the time RQ3 and 5 is ON, lock when received light is detected by other mode is canceled by Q10 is OFF.
When PD1 is received other flash light, 7 pin of IC3 is to be H and start to flash after SCR2 is ON through R44, D9. Change SW1
and 2 to GND, discharge the electric charge of C17 through D8 and make the flash stop by X contact between test flash button and
shoe.
4.7. Operation for auto check circuit
D3 is connected to GND through SW1 and 2 and RQ3 when the mode is selected except for AUTO and C AUTO. However RQ7
is locked, RQ7 is ON after Q5 is ON when the mode is selected AUTO and C AUTO. Then RQ8 is ON and auto check lamp is
lighted (LD2 is ON) within the time constant between R49 and C22.
4.8. Operation for flash prohibition circuit
When SW1-1 is OFF, between (C) of Q7 and R26 is connected to GND. Thus SCR2 cannot be ON is prohibited to flash when the
power is OFF.
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5 TROUBLESHOOTING
DMW-FL28PP / DMW-FL28E
21
Page 22
DMW-FL28PP / DMW-FL28E
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DMW-FL28PP / DMW-FL28E
6 SERVICE HINT
Malfunction content: Not oscillated.
Symptom: 1. Not oscillated when the power switch is ON.
2. Oscillated when shorting both terminal of CUT1, charging voltage is up to 150 - 250 V and then shorting.
3. Normal charging is performed by shorting CUT1 but flash repeatedly comes to above symptom.
4. Also comes to above symptom after flashed properly.
Cause:T1 is rare shorting and disconnection of CUT1.
Service point:Replace T1 and CUT1.
Remarks:The bond which is fixed to CUT1 is lost color to brown, it may be heated Q1 and Q2. Replace Q1 and Q2 commonly.
Malfunction content: Not oscillated.
Symptom: 1. Not oscillated when the power switch is ON.
Cause:Disconnection of CUT1.
Service point:
Remarks:The bond which is fixed to CUT1 is lost color to brown, it may be heated Q1 and Q2. Replace Q1 and Q2 commonly.
After replacing CUT1, Q1 and Q2, bond these parts and fixed.
2. When shorting both terminal of CUT1, oscillation is performed normally. (Also flash is normal)
Replace CUT1.
Not lost color to brown is only malfunction of CUT1. No replacement of Q1 and Q2 is required. After replacing CUT1,
Q1 and Q2, bond these parts and fixed.
Malfunction content:
Symptom:
Cause:C15 is shorted. (It can be confirmed by tester.)
Service point:Replace C15.
Not flashed.
1. Normal oscillation and charging is performed when the power switch is ON.
2. Not flashed. (test flash button, shoe, sync cord and SLAVE mode)
3. Output voltage of X terminal is normal. (Approx. 5 V is output at (+) terminal of C17.)
4. The voltage of SCR2 anode terminal is less than 280 V. (Almost the voltage is 0 - 230 V.)
When C.B.A. (A) is removed from main case (D), charging is performed by shorting between 2 points shown below.
Malfunction content: Not flashe d.
Symptom: 1. Normal oscillation and charging is performed when the power switch is ON.
2. Not flashed. (test flash button, shoe and sync cord) Lighted. (SLAVE mode) In this case, it cause the sync circuit is
malfunction. Trigger and flash circuit is not malfunction.
3. Output voltage of X terminal is abnormal. (Approx. 5 V is not output at (+) terminal of C17.)
Cause:RQ4 is shorting.
Service point:Replace QR4.
Malfunction content: Oscillated when the power switch is changed to OFF.
Symptom: 1. Oscillation and charging is performed when supply the power at the condition the power switch is OFF. But pilot
Cause:Q3 is shorting.
Service point:Replace Q3.
lamp is not lighted and flashed.
2. When the power switch is ON after above symptom, normal operation for oscillation, charging, lighting and flashin g
is performed.
3. When the power switch is OFF after symptom 2, it occurred symptom 1.
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Page 24
DMW-FL28PP / DMW-FL28E
24
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7 SCHEMATIC DIAGRAMS
DMW-FL28PP / DMW- FL28E
H
Q1
T1
Q2
RQ1
R1 10K
D2
W4
C3 800
R4 820
G
(OSC)
F
AUTO
C-AUTO
MANUAL
SLAVE
R2 10K
OFF
R3 1.5K
Q3
SW1-1
D1
(+12V)
(VBATT)
RQ2
CUT1
E
C1 10V 220
CUT2
10K
10K
(OSCS)
R53 330
W8
1.5V x4
W7
D
W1
(GND1)
W10
C4 0.047
R5 1.2M
R9 22KR10 33K
R6 1.2M
8V
R11 68K
R7 1.2MR8 1.2M
Q4
W14
PT1
C6 16V 2.2
OFF
R12 1M
C10 220P
W13
SW1-2
RQ5
C7 0.047
R56 22
W11
W12
MANUAL
C-AUTO
AUTO
C8 0.082
4
5.6
2.8
SW2-1
PT2
SLAVE
C9 0.15
SW2-2
FULL
C11 220P
TH1
VR1
RQ3
22K
1/4
100K
47K
TH2
VR2
C12 0.022
1/16
50K
R57 10K
R13 10K
D3
Q5
(STP)
R14 10K
R15 2.2K
SCR1
R16 3.3K
R17 2.2K
Q6
R18 470K
R19 470K
R20 33K
R21 33
ZD1
W6
XE1
W2
D4
C13 0.01
R22 33
IT1
T2
C14 0.047
C15 0.047
W5
W3
280V
SCR2
R23 1.5M
(TG)
D10
C16 0.047
R25 1K
Q7
R26 560
W15
R27 4.7K
R28 2.2K
D5
RQ4
R29 180K
SW3
5V
C17 16V 1
2.2K
47K
10K
R30 1K
LD1
10K
D8
W16
C
D6
IC1
IC2
1
2
3
4
B
C23 10V 100
C18 16V 2.2
C24 0.01
C19 16V 1
R31 27K
R34 2KR35 10K
R32 11.5K
8
7
6
5
VR3
R33 24.3K
C25 0.01
A
R36 470K
R51 200K
R37 47K
C20 3300P
Q9
Q8
W9
W9
C21 0.039
PD1
R39 15K
D7
R38 1M
R41 680K
R40 10K
R42 22K
R43 22K
IC3
Q10
D9
R46 10K
C26 1000P
RQ7
22K
47K
R48 10K
R55 1K
RQ8
LD2
R50 220
10K
10K
IC4
1
2
3
4
8
7
6
5
R49 680K
Q11
C22 10V 4.7
1
2
3
4
8
7
6
5
RQ6
R44 1K
22K
47K
R45 10K
DMW-FL28PP/E SCHEMATIC DIAGRAM
121110987654321
25
Page 26
DMW-FL28PP / DMW- FL28E
26
Page 27
8 WIRING CONNECTION DIAGRAM
DMW-FL28PP / DMW-FL28E
27
Page 28
DMW-FL28PP / DMW-FL28E
9 CIRCUIT BOARD ASSEMBLIES
G
F
E
E
D
D
< C.B.A. (A) >
C
C
B
B
A
A
< C.B.A. (B) >
DMW-FL28PP/E C.B.A.
65432164321
28
Page 29
10 EXPLODED VIEWS
10.1. FRAME & CASING SECTION
DMW-FL28PP / DMW-FL28E
29
Page 30
DMW-FL28PP / DMW-FL28E
10.2. PACKING PARTS & ACCESSORIES SECTION
30
Page 31
11 REPLACEMENT PARTS LIST
DMW-FL28PP / DMW-FL28E
11.1. MECHANICAL REPLACEMENT
PARTS LIST
11.1.1. FRAME & CASING SECTION
PARTS LIST
Ref.
No.
1SS094-98MAIN CASE (A)
2SS094-99MAIN CASE (B)
3SS095-40MAIN CASE (C)
4SS094-97MAIN CASE (D)
5SS806-74BATTERY SEAL
6SS209-73SBATTERY TERMINAL
7-1SS040-03TERMINAL GUARD
7-2SS040-03TERMINAL GUARD
8-1SS058-58DIAL KNOB
8-2SS058-58DIAL KNOB
9-1SS162-08DIAL BRUSH TERMINAL
9-2SS162-08DIAL BRUSH TERMINAL
10-1SS162-09CLICK SPRING
10-2SS162-09CLICK SPRING
11ES011-61FLASH BUTTON
12SS203-01JACK MOLD
13SS166-15JACK SPRING
14SS027-66BATTERY CASE
15SS029-09BATTERY SEPARATOR
16-1SS038-74CLICK MOLD
16-2SS038-74CLICK MOLD
17SS222-93BACK PLATE
18SS001-69BATTERY LID UNIT
19SS056-90FRONT PANEL
20SS056-91FRESNEL PANEL
21SS228-35ORNAMENT PLATE
22SS040-04REFLECTION UMBRELLA COVER
24SS800-96INSULATION SHEET
25-1SS164-35SPRING
25-2SS164-35SPRING
26SS024-93SIDE RUBBER 1
27SS024-94SIDE RUBBER 2
28-1SS022-16PROTECTION PLATE
28-2SS022-16PROTECTION PLATE
28-3SS022-16PROTECTION PLATE
29SS025-13ND FILTER (0.3)
30SS025-04ND FILTER (0.4)(Refer to
36SS209-71SBATTERY TERMINAL (+)
37SS209-72BATTERY TERMINAL (-)
38SS014-13REFLECTION UMBRELLA
39SS011-77XE BUSHING
41SS013-57BOUNCE SHAFT (A)
42SS013-58BOUNCE SHAFT (B)
43SS128-84SHOE UNIT
44-1SS166-16LOCK SPRING
44-2SS166-16LOCK SPRING
45SS804-11SEAL
Part No.Part Name & DescriptionRemarks
Adjustment
SS025-12ND FILTER (0.5)(Refer to
SS025-08ND FILTER (0.6)(Refer to
Procedures)
Adjustment
Procedures)
Adjustment
Procedures)
Ref.
No.
49SS306-89C.B.A. (A)(RTL)
50SS306-90C.B.A. (B)(RTL)
60SS228-41SYNC PLATE
62SG900-29CUSHION
B1SG012-70SCREW
B2SG012-70SCREW
B3SG022-83SCREW
B4SG022-83SCREW
B5SG022-83SCREW
B7SG052-35SCREW
B8SG052-35SCREW
B9SG052-35SCREW
B10SG052-35SCREW
B11SG052-35SCREW
B12SG052-35SCREW
B13SG052-35SCREW
B14SG052-35SCREW
B16SG052-34SCREW
B17SG052-34SCREW
B18SG052-34SCREW
B19SG052-34SCREW
B20SG022-60SCREW
B21SG022-60SCREW
Part No.Part Name & DescriptionRemarks
11.1.2. PACKING PARTS & ACCESSORIES
SECTION PARTS LIST