1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage current cold check
1. Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1MW and 5.2MW.
When the exposed metal does not have a return path to the
chassis, the reading must be
.
1.1.2. Leakage current hot check
(See Figure 1 .)
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 1.5kW, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliampere. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive
(ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistor-sand
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient
to damage an ES device).
2.3.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
· The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
·To put lead free solder, it should be well molten and mixed with the original lead free solder.
·Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
·Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
· Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30
degrees C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
· The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
7. It is necessary to paste the Sheet again after ejection of the disc. Refer to the illustration of the Step 4 and below figure about
the portion of pasting the Sheet.
Note:
Use the replacement parts (RMV0335) when the Sheet has not being stickability.
Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has
occurred.
U**, H** and F** are stored in memory and held.
You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode.
Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.
Error CodeDiagnosis contentsDescriptionMonitor DisplayAutomatic FL display
U30Remote control code errorDisplay appears when main unit and remote
U59Abnormal inner temperature
detected
U61The unit is carrying out its
recovery process.
controller codes are not matched.
Display appears when internal temperature of
deck reaches limit temperature.
The power is turned off forcibly.
For 30 minutes after this, all key entries are
disabled. (Fan motor operates at the highest
speed for the first 5 minutes. For the
remaining 25 minutes, fan motor is also
stopped.) The event is saved in memory as
well.
No display
“*” is remote controller code of the
main unit.
Display for 5 seconds.
No display
“U59 is displayed for 30 minutes.
No display
U88The unit is carrying out its
U99Hang-upDisplayed when communication error has
H19Inoperative fan motorWhen inoperative fan motor is detected after
F00No error informationInitial setting for error code in memory
F58Drive hardware errorWhen drive unit error is detected, the event is
F34Initialization error when main
UNSUPPORTUnsupported disc error*An unsupported format disc was played,
recovery process.
microprocessor is started up
for program recording
occurred between Main microprocessor and
Timer microprocessor.
powered on, the power is turned off
automatically.
The event is saved in memory.
(Error code Initialization is possible with error
code initialization and main unit initialization.)
saved in memory.
When initialization error is detected after
starting up main microprocessor for program
recording,thepoweristurnedoff
automatically.
The event is saved in memory.
although the drive starts normally.
*The data format is not supported, although
the media type is supported.
*Exceptionally in case of the disc is dirty.
No display
No display
Displayedisleftuntilthe
[POWER] key is pressed.
No displayNo display
No displayNo display
No displayNo display
No displayNo display
“Thisdiscis
incompatible.”
NO READ Disc read error*A disc is flawed or dirty.
*A poor quality failed to start.
*The track information could not be read.
Error CodeDiagnosis contentsDescriptionMonitor DisplayAutomatic FL display
HARD
ERR
Drive errorThe drive detected a hard error.“DVD drive error.” Display for 5 seconds.
SELF
CHECK
PLEASE
WAIT
UNFORMATUnformatted disc errorYou have inserted an unformatted DVD-RAM
IR ERRIR communication error[IR ERR] is displayed when communication
No RECRecording is impossible[No REC] is displayed when recording is
Restoration operationSince the power cord fell out during a power
failure or operation, it is under restoration
operation.
*It will OK, if a display disappears
automatically. If a display does not disappear,
there is the possibility that defective Digital
P.C.B. / RAM drive.
Unit is in termination process Unit is in termination process now.
“BYE” is displayed and power will be turned
off.
In case “Quick Start” of setup menu is ON, it
is displayed in restoration operation for AC
off.
or DVD-RW that is unformatted or recorded
on other equipment.
between Timer microprocessor and IR
microprocessor fails.
impossible due to the defect, dirt or wound of
media.
No display
No display
No display
No display
7.1.2. Special Modes Setting
ItemFL displayKey operation
Mode nameDescriptionFront Key
TEST Mode*All the main unit´s parameters (include tuner)
Rating passwordThe audiovisual level setting password is
Service ModeSetting every kind of modes for servicing.
Forced disc ejectRemoving a disc that cannot be ejected.
Child lock/unlockSet or release “Child Lock”.Press [ENTER] and [RETURN] by
NTSC/PAL system select To switch PAL/NTSC alternately.Thedisplaybeforeexecution
are initialized.
initialized to “Level 8”.
*Details are described in “7.1.3. ServiceMode at a glance”.
The tray will open and unit will shift to P-off
mode.
*When Timer REC is ON or EXT-LINK is ON,
execute " Forced disc eject " after releasing
Timer REC or EXT-LINK.
*This command is not effective during "Child
lock" is ON.
While Demonstration Lock is being set, this
Forced disc eject function is not accepted.
Thedisplaybeforeexecution
leaves.
leaves.
Press [STOP], [CH UP]and
[OPEN/CLOSE]keys
simultaneously for five seconds
when power is off.
Open the tray, set DRIVE SELECT
to DVD, and press [REC] and
[PLAY]simultaneouslyfor5
seconds.
When the power is off, press [CH
UP], [OPEN/CLOSE] and [REC]
keys simultaneously for 5 seconds.
When the power is off, press
[STOP]and[CHUP]keys
simultaneously for 5 seconds.
remote controller simultaneously
until [X-HOLD] is displayed.
While the power is on (E-E mode),
press [STOP] and [OPEN/CLOSE]
simultaneously for 5 seconds.
Forced power-offWhen the power button is not effective while
power is ON, turn off the power forcibly.
*When Timer REC is ON or EXT-LINK is ON,
execute “Forced Power-off” after releasing
Timer REC or EXT-LINK.
AgingPerform sequence of modes as * Aging
Description shown below continually.
Aging Contents (Example):
Display in P-off mode.Press [Power] key over than 10
seconds.
Display following the then mode.When the power is ON, press
[STOP],[POWER]and
[OPEN/CLOSE] simultaneously for
over 5 seconds and less than 10
seconds.
NOTE1:
If Unit has not turned into Aging
mode by operations shown above,
execute TEST MODE once and reexecute operation shown above.
(*All the main unit’s parameters
include tuner are initialized by TEST
mode.)
NOTE2:
If the unit has hung-up because of
pressing keys for over 10 seconds,
once turn off the power, and reexecute this command.
*When releasing Aging mode, press
[POWER] key.
Demonstration
lock/unlock
ATP re-executionRe-execute ATP.Display at ATP executing.When the power is on (E-E mode),
Progressive initialization The progressive setting is initialized to
Ejection of the disc is prohibited.
The lock setting is effective until unlocking the
tray and not released by “Main unit
initialization” of service mode.
Interlace.
*When lock the tray.
“LOCK” is displayed for 3 seconds.
*When unlock the tray.
“UNLOCK” is displayed for 3
seconds.
*When press OPEN/CLOSE key
while the tray being locked.
Display “LOCK” for 3 seconds.
Thedisplaybeforeexecution
leaves.
When the power is on, press
[STOP]and[POWER]keys
simultaneously for 5 seconds in the
condition that a disc in the tray.
NOTE:
Time difference between pressing
[STOP] and [POWER] should be
within 0.5 sec.
When the power is on, press
[STOP]and[POWER]keys
simultaneously for 5 seconds while
the tray being locked.
NOTE:
Time difference between pressing
[STOP] and [POWER] should be
within 0.5 sec.
Press [OPEN/CLOSE] key while the
tray being locked.
press [CH UP] and [CH DOWN]
simultaneously for 5 seconds.
When the power is on (E-E mode),
press[STOP]and[PLAY]
simultaneously for 5 seconds.
I/P SwitchSwitch Interlace and Progressive in EE mode.
*Initial setting is “Interlace”.
*This command is effective during executing
“White Picture Output”, “Magenta Picture
Output” and “RTSC Return in XP (A & V)”
modes.
Initial mode is Interlace
Switch Interlace/Progressive
Press [1] [4] in I/P Switch mode.
*I/P are switched alternately.
Audio Mute (XTMUTE)Check whether mute is applied normally by
the timer microprocessor.
Audio Mute (XDMUTE)Check whether mute is applied normally by
the Digital P.C.B.
Audio Pattern OutputThe audio pattern stored in the internal
memory is output
(Lch: 1kHz/-18dB)
(Rch: 400Hz/-18dB)
*Audio sound clock switching operation of
DAC can be confirmed by sub command [2]
[4].
LaserUsedTime
Check laser used time (hours) of drive.
Indication
RAM Drive Last ErrorRAM Drive error code display.
*For details about the drive error code, refer
to the Service Manual for the specific RAM
Drive.
Press [2] [1] in service mode.
Press [2] [2] in service mode.
Initial mode (Audio 48kHz)Press [2] [3] in service mode.
Audio 44.1kHz/48kHz switchingPress [2] [4] in Audio Pattern Output
mode.
*48 kHz / 44.1 kHz are switched
alternately.
Press [4] [1] in service mode.
l(*****) is the used time display in
hour.
lLaser used time of DVD/ CD in
Playback/Recordingmodeis
counted.
1. Error Number is displayed for 5
seconds.
Press [4] [2] in service mode.
When“INFO******”isbeing
displayed, past 19 error histories
can be displayed by pressing [0] [1]
- [1] [9]
2. Time when the error has occurred
is displayed for 5 seconds.
DD: Day
hh: Hour
mm: Minute
3. Last Drive Error (1/2) is displayed
for 5 seconds.
4. Last Drive Error (2/2) is displayed
for 5 seconds.
5. Error occurring Disc type is
displayed for 5 seconds.
6. Disc Maker ID is displayed for 5
seconds.
7. Factor of Drive Error occurring is
left displayed
In case that the maker cannot be
identified, display is black out.
Display the Error History Display the Error History stored on the unit. Display reason of error for 5
seconds.
01:
Defect of Digital P.C.B.
(AV DEC / MAIN CPU)
02:
Defect of RAM Drive.
03:
Defect of Disc.
04:
DefectofDigitalP.C.B.or
Communication Error.
05:
Defect of Digital P.C.B.
(AV DEC / MAIN CPU)
06:
Defect of HDD.
Display the time when the error has
occurred for 5 seconds.
Press [6] [5] in service mode.
Then press [0] [1] ~ [9] [9], the past
99 error histories are displayed.
AV4(V)/AV1(RGB)I/O
Setting
AV2(Y/C)/AV1(V)I/O
Setting
AV2(V)/AV1(Y/C)I/O
Setting
AV2(RGB)/AV1(V)I/O
Setting
Set input to AV4 (V) and set output to AV1
(RGB) for I/O checking
Set input to AV2 (Y/C) and set output to AV1
(V) for I/O checking
Set input to AV2 (V) and set output to AV1
(Y/C) for I/O checking
Set input to AV2 (RGB) and set output to AV1
(V) for I/O checking
P50(H) OutputTimer Microprocessor IC7501-76 output High
signal for AV1-pin 10 passing through inverter
(approx. 0V DC at AV1-pin 10).
DD: Day
hh: Hour
mm: Minute
Accumulatedworkingtimetill
occurring of the error is left
displayed.
RFKZ0260Extension Cable (Main P.C.B. - RAM/Digital P.C.B. Module/ 88 Pin)Same as EH50 Series
RFKZ0327Extension Cable (Main P.C.B. - Power P.C.B./ 15 Pin)Same as E55 Series
RFKZ0168Extension Cable (Main P.C.B. - Fan Motor/ 3 Pin)Same as E50/ E55 Series
RFKZ0367Extension Cable (Main P.C.B. - Front (R) P.C.B. / 6 Pin)Same as EH75V Series
RFKZ0367Extension Cable (SW P.C.B. - Front (L) P.C.B. / 6 Pin)Same as EH75V Series
JZS0484Eject PinSame as E50 Series
RFKZ03D01KLead Free Solder (0.3mm/100g Reel)Same as EH55 Series
RFKZ06D01KLead Free Solder (0.6mm/100g Reel)Same as EH55 Series
RFKZ10D01KLead Free Solder (1.0mm/100g Reel)Same as EH55 Series
RFKZ0316Solder Remover (Lead free low temperature Solder/50g)Same as EH55 Series
RFKZ0328FluxSame as EH55 Series