1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage current cold check
1. Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1MΩand 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be
Figure 1
.
1.1.2. Leakage current hot check
(See Figure 1 .)
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliampere. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
1.2. Caution for fuse replacement
4
DMR-ES10P / DMR-ES10PC
2 Prevention of Electrostatic Discharge (ESD) to
Electrostatic Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistor-sand
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handlin g any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handlin g unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage
an ES device).
5
DMR-ES10P / DMR-ES10PC
3 Precaution of Laser Diode
4 Handling the Lead-free Solder
4.1. About lead free solder (PbF)
Distinction of PbF P.C.B.:
P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.
Caution:
Pb free solder has a higher melting point than standard
·
Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ±
20°F (370 ± 10°C).
·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
·W hen soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat
the soldering points with the Pb free solder until it melts enough.
solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher.
6
5 Each Button
DMR-ES10P / DMR-ES10PC
7
DMR-ES10P / DMR-ES10PC
6 New Feature
6.1. Quick start function(REC)
1. General
A few seconds after tuning on the unit,you can start recording to DVD-RAM,HDD.
You can switch the operation of this function (ON/OFF) on the menu screen. .
2. Quick start(REC) principle
In the power-off at Quick start, only power supplies for video IC,tuner and storage media are cut off.
When the REC button is pushed a few second after the power button is pushed, Audio and Video data are stored in
DDR SDRAM before a storage media(DVD-RAM or HDD) preparation.
*Preparation time → DVD-RAM: Fabout 8seconds
After a storage media(DVD-RAM or HDD) preparation,Audio and Video data are transfer from DDR SDRAM to the
storage media.
8
DMR-ES10P / DMR-ES10PC
7 Taking out the Disc from RAM-Drive Unit when the Disc
cannot be ejected by OPEN/CLOSE button
7.1. Forcible Disc Eject
7.1.1. When the power can be turned off.
1. Turn off the power and press [STOP] [CH UP] keys on the front panel simultaneously for 5 seconds.
7.1.2. When the power can not be turned off.
1. Press [POWER] key on the front panel for over 10 seconds to turn off the power forcibly, and press [STOP] [CH UP] keys on
the front panel simultaneousl y for 5 seconds.
7.2. When the Forcible Disc Eject can not be done.
1. Turn off the power and pull out AC cord.
2. Remove the Top Case.
3. Remove the Front Panel.
4. Remove 4 screws and Upper Base Unit from DVD-RAM Drive.
5. Take out the disc and put the Opener Roller on fully position for direction of Arrow.
6. Put the Upper Base Unit so that the Opener Roller is inserted into the groove.
7. Check Opener Roller is seen through the Opener position Checking Hole, and tighten 4 screws.
9
DMR-ES10P / DMR-ES10PC
8 Service Explorer
Confirm “RAM-Drive Last Error” in Service Mode
Execute Service Mode
1. Press [REC], [CH UP] and [OPEN/CLOSE] simultaneously for 5 second s when P-off.
FL Display:
*After finishing display “(7). Factor of Drive Error occurring”, press [0] [2] ~[1] [9] keys of the Remote Controller so that
19 memories can be displayed as maximum.
2. Press [4] [2] keys of remote controller.
Example of FL Display:
(1) Error Number is displayed for 5 seconds.
(2) Time when the error has occurred is displayed for 5 seconds.
(3) Last Drive Error (1/2) is displayed for 5 seconds.
(4) Last Drive Error (2/2) is displayed for 5 seconds.
10
(5) Error occurring Disc type is display ed for 5 seconds.
*Since an display is arbitrarily set up by the disk producer side, the above-mentioned display may be changed.
Please make it reference as an example of a display.
(7) Factor of Drive Error occurring is left display ed
Error Occurring Disc Type
FL DisplayDisc Type
00DVD-ROM/Video
01Audio-CD
022.6GB DVD-RAM
034.7GB DVD-RAM
04DVD-R
11
DMR-ES10P / DMR-ES10PC
Error Occurring Disc State
12
DMR-ES10P / DMR-ES10PC
9 Self-Diagnosis and Special Mode Setting
9.1. Self-Diagnosis Functions
Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has
occurred.
U**, H** and F** are stored in memory and held.
You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode.
Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.
Error CodeDiagnosis contentsDescriptionMonitor DisplayAutomatic FL display
U30Remote control code errorDisplay appears when main unit and remote
U59Abnormal inner temperature
U99Hang-upDisplayed when communication error has
F00No error informationInitial setting for error code in memory
F58Drive hardware errorWhen drive unit error is detected, the event is
F34Initialization error when main
UNSUPPORTUnsupported disc error*An unsupported format disc was played,
NO READ Disc read error*A disc is flawed or dirty.
HARD
ERR
detected
microprocessor is started up
for program recording
Drive errorThe drive detected a hard error.“DVD drive error.” Display for 5 seconds.
controller codes are not matched.
Display appears when the drive temperature
exceeds 70°C.
The power is turned off forcibly.
For 30 minutes after this, all key entries are
disabled. (Fan motor operates at the highest
speed for the first 5 minutes. For the
remaining 25 minutes, fan motor is also
stopped.) The event is saved in memory as
well.
occurred between Main microprocessor and
Timer microprocessor.
(Error code Initialization is possible with error
code initialization and main unit initialization.)
saved in memory.
When initialization error is detected after
starting up main microprocessor for program
recording,thepoweristurnedoff
automatically.
The event is saved in memory.
although the drive starts normally.
*The data format is not supported, although
the media type is supported.
*Exceptionally in case of the disc is dirty.
*A poor quality failed to start.
*The track information could not be read.
No display
“*” is remote controller code of the
main unit.
Display for 5 seconds.
No display
“U59 is displayed for 30 minutes.
No display
Displayedisleftuntilthe
[POWER] key is pressed.
No displayNo display
No displayNo display
No displayNo display
“Thisdiscis
incompatible.”
Display for 5 seconds.
“Cannotread.
Please check the
disc.”
SELF
CHECK
Full
Program
UNFORMATUnformatted disc errorYou have inserted an unformatted DVD-RAM
PLEASE
WAIT
Restoration operationSince the power cord fell out during a power
failure or operation, it is under restoration
operation.
*It will OK, if a display disappears
automatically. If a display does not disappear,
there is the possibility that defective Digital
P.C.B. / RAM drive.
16 programs are already set. 16 programs are already set.No display
or DVD-RW that is unformatted or recorded
on other equipment.
Unit is in termination process Unit is in termination process now.
“BYE” is displayed and power will be turned
off.
In case “Quick Start” of setup menu is ON, it
is displayed in restoration operation for AC
off.
13
No display
No display
DMR-ES10P / DMR-ES10PC
9.2. Special Modes Setting
ItemFL displayKey operation
Mode nameDescriptionFront Key
TEST Mode*All the main unit´s parameters (include tuner)
are initialized.
Rating passwordThe audiovisual level setting password is
initialized to “Level 8”.
Service ModeSetting every kind of modes for servicing.
*Details are described in “9.3. ServiceMode”.
Forced disc ejectRemoving a disc that cannot be ejected.
The tray will open and unit will shift to P-off
mode.
*When Timer REC is ON or EXT-LINK is ON,
execute " Forced disc eject " after releasing
Timer REC or EXT- LINK.
*This command is not effective during "Child
lock" is ON.
While Demonstration Lock is being set, this
Forced disc eject function is not accepted.
Thedisplaybeforeexecution
leaves.
Press [STOP],[CH UP] and
[OPEN/CLOSE]keys
simultaneously for five seconds
when power is off.
Open the tray, and press [REC] and
[PLAY]simultaneouslyfor5
seconds.
When the power is off, press [CH
UP], [OPEN/CLOSE] and [REC]
keys simultaneously for 5 seconds.
When the power is off, press
[STOP]and[CHUP]keys
simultaneously for 5 seconds.
Forced power-offWhen the power button is not effective while
power is ON, turn off the power forcibly.
*When Timer REC is ON or EXT-LINK is ON,
execute “Forced Power-off” after releasing
Timer REC or EXT- LINK.
AgingPerform sequence of modes as * Aging
Description shown below continually.
Aging Contents (Example):
Display in P-off mode.Press [Power] key over than 10
seconds.
Display following the then mode.When the power is ON, press
[STOP],[POWER]and
[OPEN/CLOSE] simultaneously for
over 5 seconds and less than 10
seconds.
NOTE1:
If Unit has not turned into Aging
mode by operations shown above,
execute TEST MODE once and reexecute operation shown above.
(*All the main unit’s parameters
include tuner are initialized by TEST
mode.)
NOTE2:
If the unit has hung-up because of
pressing keys for over 10 seconds,
once turn off the power, and reexecute this command.
*When releasing Aging mode, press
[POWER] key.
14
ItemFL displayKey operation
Mode nameDescriptionFront Key
Demonstration
lock/unlock
Ejection of the disc is prohibited.
The lock setting is effective until unlocking the
tray and not released by “Main unit
*When lock the tray.
When the power is on, press
[STOP]and[POWER]keys
simultaneously for 5 seconds.
initialization” of service mode.
“LOCK” is displayed for 3 seconds.
*When unlock the tray.
When the power is on, press
[STOP]and[POWER]keys
simultaneously for 5 seconds.
“UNLOCK” is displayed for 3
seconds.
*When press OPEN/CLO SE key
while the tray being locked.
Press [OPEN/CLOSE] key while the
tray being locked.
Display “LOCK” for 3 seconds.
ATP InitializationATP setting is initialized, and the unit turns off
automatically.
It is same with display in stop mode. When the power is on (E-E mode),
press [CH UP] and [CH DOWN]
simultaneously for 5 seconds.
DMR-ES10P / DMR-ES10PC
Progressive initialization The progressive setting is initialized to
Interlace.
Thedisplaybeforeexecution
leaves.
When the power is on (E-E mode),
press[STOP]and[PLAY]
simultaneously for 5 seconds.
15
DMR-ES10P / DMR-ES10PC
9.3. Service Modes
Service mode setting: While the power is off, press REC, CH UP and OPEN / CLOSE simultaneously for five seconds.
ItemFL displayKey operation
Mode nameDescription(Remote controller key)
Release ItemsItem of Service Mode executing is cancelled.Press [0] [0] or [Return] in service
mode.
Error Code DisplayLast Error Code of U/H/F held by Timer is
displayed on FL.
*Details are described in “9.1. Self-
Diagnosis Functions”.
ROM Version DisplayRegion code, MAIN firm version, TIMER firm
version and DRIVE firmware versions are
displayed on FL for five seconds per each
version in order, but ROM version will be left
displayed.
White Picture OutputWhite picture is output as component Output
from AV Decoder.
*White picture
(Saturation rate : 100%)
*It is enable to switch Interlace/Progressive by
“I/P switch: [1] [4]”
Press [0] [1] in service mode
Press [0] [2] in service mode
‘’*’’ are version displays.
*Initial mode is “Interlace”.Press [1] [1] in service mode.
Switch Interlace/ProgressivePress [1] [4] in White Picture Output
mode.
*I/P are switched alternately.
Magenta Picture Output Magenta picture is output with Component
RTSC Return in XP
(A & V)
I/P SwitchSwitch Interlace and Progressive in EE mode.
Output from AV Decoder.
*Magenta picture
(Saturation rate: 100%)
*It is enable to switch Interlace/Progressive by
“I/P switch: [1] [4]”
L1 input signal is encoded (XP), decoded
(XP) and output decoded signal to external
without DISC recording and DISC playback.
*Initial setting is “Interlace”.
*This command is effective during executing
“White Picture Output”, “Magenta Picture
Output” and “RTSC Return in XP (A & V)”
modes.
*Initial mode is “Interlace”.Press [1] [2] in service mode.
Switch Interlace/ProgressivePress [1] [4] in Magenta Picture
Initial mode: EE2/ Interlace/ XP/
Audio 48kHz
Switch Interlace/ProgressivePress [1] [4] in RTSC Return XP
Audio 44.1 kHz/ 48 kHz SwitchPress [2] [4] in RTSC Return XP
Initial mode is Interlace
Switch Interlace/Progressive
Output mode.
*I/P are switched alternately.
Press [1] [3] in service mode.
mode.
*I/P are switched alternately.
mode.
*48 kHz / 44.1 kHz are switched
alternately.
Press [1] [4] in I/P Switch mode.
*I/P are switched alternately.
16
ItemFL displayKey operation
Mode nameDescription(Remote controller key)
Audio Mute (XTMUTE)Check whether mute is applied normally by
Press [2] [1] in service mode.
the timer microprocessor.
DMR-ES10P / DMR-ES10PC
Audio Mute (XDMUTE)Check whether mute is applied normally by
the Digital P.C.B..
Audio Pattern OutputThe audio pattern stored in the internal
memory is output
(Lch: 1kHz/-18dB)
(Rch: 400Hz/-18dB)
*Audio sound clock switching operation of
DAC can be confirmed by sub command [2]
[4].
LaserUsedTime
Check laser used time (hours) of drive.
Indiction
Delete the Laser Used
Time
Laser used time stored in the memory of the
unit is deleted.
RAM Drive Last ErrorRAM Drive error code display.
*For details about the drive error code, refer
to the Service Manual for the specific RAM
Drive.
*Details are described in “8. ServiceExplorer”.
Press [2] [2] in service mode.
Initial mode (Audio 48kHz)Press [2] [3] in service mode.
Audio 44.1kHz/48kHz switchingPress [2] [4] in Audio Pattern Output
mode.
*48 kHz / 44.1 kHz are switched
alternately.
Press [4] [1] in service mode.
l(*****) is the used time display in
hour.
lLaser used time of DVD/ CD in
Playback/Recordingmodeis
counted.
Press [9] [5] in service mode.
1. Error Number is displayed for 5
seconds.
Press [4] [2] in service mode.
When“INFO******”isbeing
displayed, past 19 error histories
can be displayed by pressing [0] [1]
- [1] [9]
2. Time when the error has occurred
is displayed for 5 seconds.
Y: Year
MM: Month
DD: Day
hh: Hour
mm: Minute
ss: Second
3. Last Drive Error (1/2) is displayed
for 5 seconds.
4. Last Drive Error (2/2) is displayed
for 5 seconds.
5. Error occurring Disc type is
displayed for 5 seconds.
6. Disc Maker ID is displayed for 5
seconds.
7. Factor of Drive Error occurring is
left displayed
In case that the maker cannot be
identified, display is black out.
Delete the Last Drive
Error
Delete the Last Drive Error information stored
on the DVD RAM-Drive.
Press [9] [6] in service mode.
17
DMR-ES10P / DMR-ES10PC
ItemFL displayKey operation
Mode nameDescription(Remote controller key)
Turn on all FL/LEDsAll segments of FL and all LEDs are turned
on.
S1 signal outputForcibly superimpose the S1 signal (approx.
4.5V DC) on the EE chroma signal, and check
the output on the S terminal.
S2 signal outputForcibly superimpose the S2 signal (approx.
2V DC) on the EE chroma signal, and check
the output on the S terminal.
Frontconnection
inspection
Press all front keys and check the connection
between Main P.C.B. and Front key Switches.
Production Date Display Display the date when the unit was produced.
Display the accumlated
Display the accumulated unit´s working time.
working time
All segments are turned on.Press [5] [1] in service mode.
Press [5] [2] in service mode.
Press [5] [3] in service mode.
Press [5] [4] in service mode.
(1) Each time a key is pressed,
segment turned on increases one
by one.
(2) Total umber of keys that have
been pressed.
Press [6] [1] in service mode.
YYYY: Year
MM: Month
DD: Day
Press [6] [4] in service mode.
(Indicating unit: Second)
Display the Error History Display the Error History stored on the unit. Display reason of error for 5
seconds.
Display the time when the error has
occurred for 5 seconds..
YY: Year
MM: Month
DD: Day
HH: Hour
MM: Minute
Accumulatedworkingtime till
occuring of the error is left
displayed.
(Indicating unit: Second)
Delete the Error History Delete Error History information stored on the
unit.
Tray OPEN/CLO SE Test The RAM drive tray is opened and closed
repeatedly.
“*” is number of open/close cycle
times.
Error code initializationInitialization of the last error code held by
timer (Write in F00)
Press [6] [5] in service mode.
Then press [0] [1] ~ [1] [9], the past
19 error histories are displayed.
Press [9] [7] in service mode.
Press [9] [1] in service mode
*When releasing this mode, press
the [POWER] button of Remote
Controller more than 10 seconds.
Press [9] [8] in service mode.
Initialize ServiceLast Drive Error, Error history and Error
Press [9] [9] in service mode.
Codes stored on the unit are initialized to
factory setting.
Finishing service modeRelease Service Mode.Display in STOP (E-E) mode.Press power button on the front
panel or Remote controller in
service mode.
18
DMR-ES10P / DMR-ES10PC
10 Assembling and Disassembling
10.1. Disassembly Flow Chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.
10.2. P.C.B. Positions
19
DMR-ES10P / DMR-ES10PC
10.3. Top Cover
10.5. Digital P.C.B.
1. Remove the 2 screws (A) and 3 screws (B).
2. Slide Top Cover rearward and open the both ends at rear
side of the Top Cover a little and lift the Top Cover in the
direction of the arrows.
1. Remove FFC and a Screw (A).
2. Lift up Digital P.C.B. slightly so to disconnect Conne ctor to
remove Digital P.C.B.
CAUTION 1:
When replacing Digital P.C.B., pay attention as below.
10.4. Front Panel
1. Unlock 3 tabs (A) and 2 tabs (B) in this order to remove
Front Panel.
(The tab (A) and (B) should be unlocked at the same time,
respectively.)
CAUTION 2:
Be careful to do not touch surface of CSP ICs.
If you have touched surface of CSP IC, clean up with
alcohol and so on to prevent oxidation.
20
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