5 Location of Controls and Components------------------13
6 Operating Instructions----------------------------------------14
6.1. Taking out the Disc from BD D rive Unit when
the Disc cannot be ejected by OPEN/CLOSE
button--------------------------------------------------------14
11 Measurements and Adjustments --------------------------36
1 1 .1. Service Positions-----------------------------------------36
11.2. Adjustment of BDP/Digital P.C.B. Module----------38
11.3. Caution for Replacing Parts ---------------------------44
2
1Safety Precautions
1.1.General Guidelines
1. IMPORTANT SAFETY NOTICE
There are special components used in this equipment
which are important for safety. These p art s are marked by
in the Schematic Diagrams, Circuit Board Layout,
Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION,
shock, fire, or other hazards. Do not modify the original
design without permission of manufacturer.
2. An Isolation Transformer should always be used during
the servicing of AC Adaptor whose chassis is not isolated
from the AC power line. Use a transformer of adequate
power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It
will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.
3. When servicing, observe the original lead dress. If a short
circuit is found, replace all parts which have been overheated or damaged by the short circuit.
4. After servicing, see to it that all the protective devices
such as insulation barriers, insulation papers shields are
properly installed.
5. After servicing, make the following leakage current
checks to prevent the customer from being exposed to
shock hazards.
1.3.Leakage Current Hot Check
(See Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5 kΩ, 10 W resistor, in parallel with a 0.15 μF
capacitor, between each exposed metallic part on the set
and a good earth ground, as shown in Figure 1.
3. Use an AC voltmeter, with 1 kΩ/V or more sensitivity, to
measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 V RMS.
A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 mA. In case a measurement is
outside of the limits specified, there is a possibility of a
shock hazard, and the equipment should be repaired and
rechecked before it is returned to the customer.
1.2.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads,
connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading
should be between 1 MΩ and 5.2 MΩ. When the exposed
metal does not have a return path to the chassis, the
reading must be infinity.
Figure. 1
3
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices.
The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge
(ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface su ch as a luminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
CAUTION :
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
4
2.2.Caution for AC Cord
(For EB)
2.2.1.Information for Your Safety
IMPORTANT
Your attention is drawn to the fact that recording of prerecorded tapes or discs or other published or broadcast
material may infringe copyright laws.
WARNING
To reduce the risk of fire or shock hazard, do not expose
this equipment to rain or moisture.
CAUTION
To reduce the risk of fire or shock hazard and annoying
interference, use the recommended accessories only.
FOR YOUR SAFETY
DO NOT REMOVE THE OUTER COVER
To prevent electric shock, do not remove the cover. No user
serviceable parts inside. Refer servicing to qualified service
personnel.
2.2.2.Caution for AC Mains Lead
For your safety, please read the following text carefully.
This appliance is supplied with a moulded three-pin mains plug
for your safety and convenience.
A 5-ampere fuse is fitted in this plug.
Should the fuse need to be replaced please ensure that the
replacement fuse has a rating of 5 amperes and it is approved
by ASTA or BSI to BS1362
Check for the ASTA mark or the BSI mark on the body of the
fuse.
2.2.2.1.Important
The wires in this mains lead are coloured in accordance with
the following code:
BlueNeutral
BrownLive
As the colours of the wires in the mains lead of this applianc e
may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured
BLACK.
The wire which is coloured BROWN must be connected to the
terminal in the plug which is marked with the letter L or coloured
RED.
Under no circumstances should either of these wi res be connected to the earth terminal of the three pin plug, marked with
the letter E or the Earth Symbol.
2.2.2.2.Before Use
Remove the Connector Cover as follows.
If the plug contains a removable fuse cover you must ensure
that it is refitted when the fuse is replaced.
If you lose the fuse cover, the plug must not be used until a
replacement cover is obtained.
A replacement fuse cover can be purchased from your local
Panasonic Dealer.
If the fitted moulded plug is unsuitable for the socket outlet in
your home then the fuse should be removed and the plug cut
off and disposed of safety.
There is a danger of severe electrical shock if the cut off plug is
inserted into any 13-ampere socket.
If a new plug is to be fitted please observe the wiring code as
shown below.
If in any doubt, please consult a qualified electrician.
2.2.2.3.How to Replace the Fuse
1. Remove the Fuse Cover with a screwdriver.
2. Replace the fuse and attach the Fuse cover.
5
2.3.Precaution of Laser Diode
6
2.4.Service Caution Based On Legal Restrictions
This service manual contains technical information, which allow service personnel’s to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, the information will be followed by service manual to be controlled with original service manual.
2.4.1.General Description About Lead Free Solder (PbF)
The lead free solder has been used in the mounting proce ss of a ll electrical components on the printed circuit board s used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30°C (86°F) more than that of the
normal solder.
Distinction of P.C.B. Lead Free Solder being used
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the P.C.B. using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the P.C.B. cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the
lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30°C
(662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01KS-----------(0.3mm 100g Reel)
RFKZ06D01KS-----------(0.6mm 100g Reel)
RFKZ10D01KS-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn) 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
7
2.5.Static Electricity Protection Measures
• The laser diode in the traverse unit (optical pick-up) may break down due to potential difference caused by static electricity of
clothes or human body.
So, be careful of electrostatic breakdown during repair of the traverse unit (optical pick-up).
2.6.Ground for electrostatic breakdown prevention
• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environment.
Repair in the working environment that is grounded.
2.6.1.Work table grounding
• Put a conductive material (sheet) or steel sheet on the area where the traverse unit (optical pick- up) is placed, and ground t he
sheet.
2.6.2.Human body grounding
• Use the anti-static wrist strap to discharge the static electricity from your body.
2.6.3.When exchange the BDP/Digital P.C.B. Module
• Do not remove the FFC while replacing the BDP/Digital P.C.B.Modile.
Keep the BDP Drive and the Digital P.C.B. connecting with it.
After repaired, keep the BDP/Digital Module connected during the process of return which is replaced.
The FFC should be returned together and not removed.
2.6.4.When exchange the BDP Drive
• Before remove the ESD prevention bag, make sure to use the anti-static wrist strap to discharge the static electricity when
replace the BDP Drive.
Note:
The ESD prevention bag is used to replace the original short-circuit point.
It can be removed while placing the BDP Drive.
8
3Service Navigation
3.1.Service Infomation
This service manual contains technical information which will allow service personnel’s to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information wil l be fol lowed by supp lement service ma nual to be filed with original servic e
manual.
1. This service manual does not contain the following information, because of the impossibility of servicing at component level.
• Schematic Diagram, Block Diagram and P.C.B. layout of BDP/Digital P.C.B. Module.
• Parts List for individual parts of BDP/Digital P.C.B. Module.
• Exploded View and Parts List for individual parts of BDP/Digital P.C.B. Module.
2. The following category are recycle module part. Please send them to Central Repair Center.
3. The module and digital P.C.B. for BDP model is offered respectively for the market maintenance.
For the information about pairing adjustment of the module and digital P.C.B., please refe r to “11.2.4. How to adjust the BDP/
Digital P.C.B. Module”.
9
3.2.Caution for DivX
Please will always pass the customer “Warning for Customers Who Use the DivX Video-on-Demand content.” with the product and
get it when you unavoidably exchange FLASH ROM or P.C.B. including FLASH ROM (Wh en the product is exchanged, it is the
same.).
You must use print attached to service part (FLASH ROM or P. C.B. including FLASH ROM) or must use copy of print below as
“Warning for Customers Who Use the DivX Video-on-Demand content.”
Information needed without fail for the customer for whom it is used continuing DivX Video-on-Demand Service to “Manual for the
customer” is recorded.
Appendix:
*Parts that memorize user’s information are only FLASH ROM.
*The registration of Registration Code is possible for half a year up to 6 recorders up to 10 recorders a year.
Registration Code is memorized in FLASH ROM (Digital P.C.B.).
If exchange above P.C.B. or FLASH ROM, new registration Code differ from previous Registration Code will be generated.
In this case if your customer uses DivX Video-on-Demand service, he/she will no longer be able to play any content that he/she purchased under that same registration code.
Therefore your customer will need to obtain and register the new registration code.
*Copy this page and cut on the dotted line and give the lower half to your customer.
(excluding the projecting parts)
430mm(W) x 207mm(D) x 49mm(H)
(including the projecting parts)
(PbF).
without notice.
11
4.1.Others (Licenses)
12
1 Power Button
2 TV operation buttons
You can operate the TV through the unit’s remote control.
[¦ TV] : Turn the television on and off
[AV] : Switch the input select
[KLVOL] : Adjust the volume
[9:CH] : Channel select
3 Number buttons and CANCEL button
4 DISPLAY button
5 PIP(Picture-in-picture) button
6 Basic playback control buttons
7 STATUS button
8 POP-UP MENU button
9 TOP MENU/DIRECT NAVIGATOR button
10 OPTION button
11 Coloured buttons (red, green, yellow, blue)
These buttons are used when;
p Operating a BD-Video disc that includes Java
TM
applications (BD-J).
p Displaying “Title View” and “Album View” screens.
p Operating contents of VIERA CAST. [BD65]
12 Transmit the remote control signal
13 OPEN/CLOSE button
CAUTION
Do not place objects in front of the unit. The disc tray may
collide with objects when it is opened, and this may cause
injury.
14 Volume up/down button (Amplifier/receiver)
15 AUDIO button
16 RE-MASTER button
17 Select drive (BD/DVD/CD, SD card or USB device) button
18 [BD65] VIERA CAST button
19 EXIT button
20 FUNCTION MENU button
21 Selection/OK, Frame-by-frame buttons
22 RETURN button
23 [BD45] SECONDARY AUDIO button
1
2
3
4
5
6
7
9
8
11
20
19
22
21
16
17
18
14
13
12
10
23
3
15
SD CARD
12354
768 9
Pull to flip down
the front panel.
1 Standby/on switch (¦/I)
Press to switch the unit from on to standby mode or vice
versa. In standby mode, the unit is still consuming a small
amount of power.
2 Disc tray
3 Display
The indicator blinks when reading data from a disc, a card
or a USB device, or writing data to a card.
4 Remote control signal sensor
Distance: Within approx. 7 m
Angle: Approx. 20G up and down, 30G left and right
5 Open or close the disc tray
6 SD card slot
7 USB port
8Stop
9 Start play
Disc indicatorSD card indicator
USB device
indicator
5Location of Controls and Components
[BD45]
13
6Operating Instructions
6.1.Taking out the Disc from BD Drive Unit when the Disc cannot be ejected
by OPEN/CLOSE button
6.1.1.When the power can be turned off.
6.1.1.1.When the power can be turned off.
1. Turn the unit off, then press and hold [OK], [Yellow] and [Blue] buttons on the remote control simultaneously for 5 seconds.
- “00 RET” is displayed on the unit’s FL display.
2. Repeatedly press the right cursor button on the remote Control or Power button on th e unit un ti l “06 FTO” is displayed on the
unit's FL display.
3. Press [OK] button on the remote control or [OPEN/CLOSE] button on the unit.
6.1.1.2.When the power can not be turned off.
Press [POWER] button on the unit for over 4 seconds to turn off the power forcibly, and step 1 to 3 above.
6.1.2.When the Forcible Disc Eject can not be done.
1. Turn off the power and pull out AC cord.
2. Remove the Top Case.
3. Put the unit so that bottom can be seen.
4. Insert paper clips, etc. into the hole on the bottom of BD Drive and slide the paper clips, etc. in the direction of the arro w to
eject tray slightly.
5. Pull the unit upward, and push out Tray by paperclips, etc. or minus screw driver (small).
14
6.2.Micro Fuse Conducting Check
This unit uses the Micro Fuse.
Check the Micro Fuse conducting using the Tester at the check points below.
15
7Multiple Pressing Function
7.1.About the Multiple Pressing of the Unit’s Remote Control
The remote control which included this unit is possible pressing multiple buttons simultaneously (Multiple Pre ssing function), and
can operate for the customer's initial settings and the Service Mode, etc.
The Multiple Pressing function is not available for conventional models' remote control. Use the remote control included this unit.
7.2.How to enter the Special Modes using the Multiple Pressing Function of
the Unit’s Remote Control
For pressing the multiple buttons of the remote control, this unit can be entering each of the following special modes.
After entering each mode, and then go to the menu you want to run.
When pressing the 3 buttons, [5], [9] and [Red] simultaneously for 5 seconds, “70 RET” is displayed on FL display.
18
8Service Mode
8.1.About the Service Mode
Informations necessary for service can be displayed.
8.1.1.How to enter the Service Mode
8.1.2.How to exit the Service Mode
Press and hold the [Power] button (remote control or unit).
>>> The Service Mode is terminated and automatically turns the unit off.
19
8.2.Service Mode List
The display of information to each command is as follows.
Note:
Do not use it excluding the desig na t ed command.
20
212223
8.3.Self-Diagnostics Functions
8.3.1.Self-Diagnostics Functions
Self-Diagnosis Function provides information for errors to service personnel by Self-Diagnosis Display when any error has
occurred.
U** and F** are stored in memory and held.
You can check last error code by transmitting [0] [1] of Remote Control in Service Mode.
Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.
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